Engine Component

FIG. 97: Remove radiator.

Connect proper lifting device to the two bolts (1) on the
front and to the two bolts on the rear of the radiator (2).
When installing the four bolts the maximum torque is 40
Nm (29 lbf ft). The weight of the radiator is approximately
43 kg (94 lb).
IMPORTANT: Radiator must lifted evenly on all four
corners.
2 1
1

N021406005

FIG. 97
FIG. 98: Remove radiator.
Lift the radiator (1) straight up and out of the cooling
assembly (2). The weight of the radiator is approximately
43 kg (94 lb). 1

N021606001

FIG. 98

79033095 D Rev. 02-39

Engine Component
Radiator Installation
FIG. 99: Install radiator.
Connect proper lifting device to the two bolts (1) on the
front and to the two bolts on the rear of the radiator (2).
When installing the four bolts the maximum torque is 40
Nm (29 lbf ft). The weight of the radiator is approximately
43 kg (94 lb). 1
IMPORTANT: Radiator must lifted evenly on all four
corners.
1

N021606004

FIG. 99
FIG. 100: Install radiator.
Install radiator (1) into cooling assembly (2). Ensure
radiator remains straight up and down during installation.
1

N021606001

FIG. 100

02-40 79033095 D Rev.

 Engine Component
FIG. 101: Install side mounting bolts.
Lower radiator until bolt holes line up and install six bolts
and washers (1).

N021406004

FIG. 101
FIG. 102: Install rear mounting bolts.
Install four bolts and washers (1).

N021406003

FIG. 102
FIG. 103: Install interior mounting bolts.
Install four bolts and washers (1), access from the top or
through the access holes (2).
Remove lifting device and tighten the four bolts to 40 Nm
(29 lbf ft).
1

1 2

N021406002

FIG. 103

79033095 D Rev. 02-41

Engine Component
FIG. 104: Install the fuel cooler (2). Install two washers
and two bolts (1) on each side and tighten.
2

P100506006

FIG. 104
FIG. 105: Install fuel lines (2) and fasten to clips with
cable straps (1).

2
1

1
P100506005

FIG. 105
FIG. 106: Remove plugs from hoses. Install fuel lines (1)
onto fuel cooler core (2) in there original location.

P100506004

FIG. 106
FIG. 107: Install cover plate.
Apply anti-seize to threaded studs before installing knobs. 1
Install cover plate (2) and install knobs (1).

N021606005

FIG. 107

02-42 79033095 D Rev.

 Engine Component
FIG. 108: Open fuel shut off.
At the primary fuel filter / water separator (1) on the left
side of the engine, turn shut off valve handle (2) 90
degrees counter clockwise. Shut off valve handle (2)
should be parallel to the valve. 2
1

N033006001

FIG. 108
FIG. 109: Install cover plate.
Apply anti-seize to threaded studs before installing knobs.
Install cover plate (2) and install knobs (1). 1

N021306002

FIG. 109
FIG. 110: Install upper brace.
Install upper brace (2) and install four bolts and washers
(1). Tighten the four bolts to 55 Nm (40 lbf ft).

1
2

N021406006

FIG. 110
FIG. 111: Install upper brackets.
Install brackets (2) and install bolts and washers (1). 2
Tighten the four bolts to 28 Nm (21 lbf ft).

1
1
N021306001

FIG. 111

79033095 D Rev. 02-43

Engine Component
FIG. 112: Install lower brace.
Install lower brace (2) and install four bolts and washers
(1). Tighten the four bolts to 55 Nm (40 lbf ft).

1 2 1
N021406007

FIG. 112
FIG. 113: Fasten lower bracket.
1
Install bolts and washers (1) into bracket (2).

N020606003

FIG. 113
FIG. 114: Install the lower radiator hose.
Remove plugs in the end of hose and lower radiator outlet
that prevent fluid from escaping and dirt entering the
system. Install lower radiator hose and tighten hose
clamp (1).

N020606003

FIG. 114
FIG. 115: Install the upper radiator hoses.
Remove plugs in the end of hose and upper radiator inlet
that prevent fluid from escaping and dirt entering the
1
system. Install upper radiator hose (1) and top tank vent
hose (2) and tighten hose clamps.
Fill the cooling system. Refer to Operation and 2
Maintenance Manual, Lubrication and Maintenance,
Cooling System.

N020606002

FIG. 115

02-44 79033095 D Rev.

 Engine Component
FIG. 116: Install left side of fan shroud.
Install left half of shroud (2).
IMPORTANT: Do not tighten the bolts at this time. After
the other side is installed, adjust the shroud to
provide symmetrical clearance with fan. 1
Install bolts and washers (1) that fasten air conditioning
line to the shroud.

N012606005

FIG. 116
FIG. 117: Install right side of fan shroud.
Install right half of shroud (3).
Install bolts and washers (2) that fasten it to the cooler
assembly.
Install bolts, nuts and washers (1) that hold the two halves 2
of the shroud together and tighten. 1
IMPORTANT: Do not tighten the bolts that attach the
shroud to the cooler assembly at this time. Adjust
the shroud to provide symmetrical clearance with
fan.
After the shroud has a symmetrical clearance to the fan,
tighten the bolts (2) on each side of the shroud. 3

1
N011906002

FIG. 117

79033095 D Rev. 02-45

Engine Component
FIG. 118: Install right guard.
Install guard (2) and install bolts and washers (1) and
tighten. Tighten the four bolts to 55 Nm (40 lbf ft).

N011906001

FIG. 118
FIG. 119: Install left guard.
Install guard (2) and install bolts and washers (1) and
tighten. Tighten the four bolts to 55 Nm (40 lbf ft).

1
1

N012606004

FIG. 119

02-46 79033095 D Rev.

 Engine Component
FIG. 120: Install left side charge air tube.
IMPORTANT: Make sure that there is no dirt or debris in 2 1
the charge air tube, charge air cooler or intake
manifold.
IMPORTANT: Remove all the cloths that plug the intake
manifold and hole in the charge air cooler to
prevent dirt entering the system.
Install charge air tube (1) and tighten nuts (2) on hose
clamps. Tighten to 7 Nm (61 lbf in). 2

N020606001

FIG. 120
FIG. 121: Install right side charge air tube.
IMPORTANT: Make sure that there is no dirt or debris in 1
2 2
the charge air tube, charge air cooler or turbo.
IMPORTANT: Remove all the cloths that plug the turbo
outlet and hole in the charge air cooler to prevent
dirt entering the system.
Install charge air tube (1) and tighten nuts (2) on hose
clamps. Tighten to 7 Nm (61 lbf in).

N012606007

FIG. 121
FIG. 122: Install air intake.
Install air intake (2). Slide seal (3) back to its original
position. 3
Install bolts and washers (1). Tighten the four bolts to 29
Nm (21 lbf ft).
2

1 1

N012606006

FIG. 122

79033095 D Rev. 02-47

Engine Component
FIG. 123: Remove fanblast guard.
Install fanblast guard (2) and install four bolts (1). The
1
weight of the fanblast guard is approximately 58 kg (128 2
lb). Tighten bolts to 100 Nm (74 lbf ft).

1
P100506002

FIG. 123
FIG. 124: Install hood.
Install hood (1). Refer to Removal and Installation - Hood
- Installation. 1

P100506003

FIG. 124
FIG. 125: Connect battery power at battery disconnect
switch.
Install key (1) and rotate to connect the battery power.
Start engine and check all hoses and hose connections
for leaks.

N012206002

FIG. 125

02-48 79033095 D Rev.

 Engine Component
COOLING ASSEMBLY -
TRANSMISSION / IMPLEMENT
COOLER REMOVAL AND
INSTALLATION

Transmission / Implement Cooler Removal

m
WARNING: Hot engine components can
cause injury from burns. Before performing
maintenance on the engine, allow the
engine and the components to cool.

NOTE: Put identification marks on all hoses, on all hose

assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all
hose assemblies and all tube assemblies. This
helps to prevent fluid loss, and helps keep
contaminants from entering the system.
IMPORTANT: Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting, and repair of the
machine. Be prepared to collect the fluid with
suitable containers before opening any
compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations
and mandates.
NOTE: Cleanliness is an important factor. Before you
begin the disassembly procedure, the exterior of
the components should be thoroughly cleaned.
This will help to prevent dirt from entering the
internal mechanism. Precision components can
be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work
surface. Keep components covered and
protected at all times.
FIG. 126: Battery disconnect switch.
IMPORTANT: Park the machine on a hard, level surface.
Location of battery disconnect switch (1).
1

P100506001

FIG. 126

79033095 D Rev. 02-49

Engine Component
FIG. 127: Disconnect battery power at battery
disconnect switch.
Rotate and remove key (1) to disconnect the battery
power.

N012206002

FIG. 127
FIG. 128: Remove fanblast guard.
Remove four bolts (1) and remove fanblast guard (2). The
1
weight of the fanblast guard is approximately 58 kg (128 2
lb).

1
P100506002

FIG. 128
FIG. 129: Remove hood.
Remove hood (1). Refer to Removal and Installation -
Hood - Removal. 1

P100506003

FIG. 129

02-50 79033095 D Rev.

 Engine Component
FIG. 130: Remove air intake.
Remove bolts (1).
3
Slide air intake (2) forward. Carefully pull it out of its seal
(3).

1 1

N012606006

FIG. 130
FIG. 131: Remove right side charge air tube.
Clean dirt off of charge air tube (1) and its connections to 1
2 2
prevent dirt entering the system.
Loosen nuts (2) on hose clamps.
Remove charge air tube (1).
IMPORTANT: Plug turbo outlet and hole in the charge air
cooler with clean cloth towels to prevent dirt
entering the system.

N012606007

FIG. 131

79033095 D Rev. 02-51

Engine Component
FIG. 132: Remove left guard.
Remove bolts (1) and remove guard (2).

1
1

N012606004

FIG. 132
FIG. 133: Remove right guard.
Remove bolts (1) and remove guard (2).

N011906001

FIG. 133

02-52 79033095 D Rev.

 Engine Component
FIG. 134: Remove right side of fan shroud.
Remove bolts (1) and nuts from shroud that hold the two
halves together.
Remove bolts (2) from shroud that fasten it to the cooler
assembly. 2
Remove right half of shroud (3). 1

1
N011906002

FIG. 134
FIG. 135: Remove left side of fan shroud.
Remove bolts (1) that fasten air conditioning line to the
shroud. Fasten air conditioning line out of the way.
Remove bolts (2) from shroud that fasten it to the cooler
assembly. 2
Remove left half of shroud (3).

N012606005

FIG. 135

79033095 D Rev. 02-53

Engine Component
FIG. 136: Remove upper brackets.
Remove bolts (1) and remove brackets (2). 2

N021306001

FIG. 136
FIG. 137: Remove upper brace.
Remove four bolts (1) and remove upper brace (2).

1
2

N021406006

FIG. 137
FIG. 138: Unfasten lower bracket.
1
Remove bolts (1) and leave bracket (2) connected to
hydraulic lines (3).

3
N020606003

FIG. 138
FIG. 139: Remove lower brace.
Remove four bolts (1) and remove lower brace (2).

1 2 1
N021406007

FIG. 139

02-54 79033095 D Rev.

 Engine Component
FIG. 140: Remove rear mounting bolts.
Remove four bolts (1).

N021406003

FIG. 140
FIG. 141: Remove cover plate.
Remove knobs (1) and remove cover plate (2). 1

N021606005

FIG. 141
FIG. 142: Fuel shut off.
At the primary fuel filter / water separator (1) on the left
side of the engine, turn shut off valve handle (2) 90
degrees clockwise. Shut off valve handle (2) should be
perpendicular to the valve. 2
1

N033006001

FIG. 142

79033095 D Rev. 02-55

Engine Component
FIG. 143: Remove fuel lines (1) from fuel cooler core (2).
Plug hoses to prevent fuel loss.
NOTE: Mark hoses to ensure that hoses are connected
to original location. 2

P100506004

FIG. 143
FIG. 144: Remove cover plate.
Remove knobs (1) and remove cover plate (2). 1

N021606005

FIG. 144
FIG. 145: Remove plastic cable straps (1) from fuel lines
(2) and fasten out of the way.

2
1

1
P100506005

FIG. 145
FIG. 146: Remove the two bolts (1) from each side and
remove fuel cooler (2).
2

P100506006

FIG. 146

02-56 79033095 D Rev.

 Engine Component
FIG. 147: Disconnect interior hydraulic lines.
Remove two bolts (1) from the P-clips and disconnect
hydraulic lines (2). Access from the top or through the
access holes (3). Plug ends of tubes to prevent fluid from
escaping and dirt entering the system.
1
3

N021606006

FIG. 147
FIG. 148: Remove oil cooler hoses.
Remove oil cooler hoses (1) and fasten out of the way.
Plug ends of hose to prevent fluid from escaping and dirt
entering the system.

N020606005

FIG. 148
FIG. 149: Remove interior mounting bolts.
Remove four bolts (1), access from the top or through the
access holes (2).
1

2
1

N021606007

FIG. 149

79033095 D Rev. 02-57

Engine Component
FIG. 150: Remove exterior mounting bolts.
Remove four bolts (1).

N021906001

FIG. 150
FIG. 151: Remove hydraulic cooler.
Connect proper lifting device to the two eyelets (1) on the
hydraulic cooler (2). The weight of the hydraulic cooler is
approximately 45 kg (100 lb).

1
2
N021906002

FIG. 151
FIG. 152: Remove hydraulic cooler.
Lift hydraulic cooler (1) straight up and out of the cooling
assembly (2). The weight of the hydraulic cooler is
approximately 33 kg (73 lb). 1

N021906003

FIG. 152

02-58 79033095 D Rev.