TATA PROJECTS LIMITED

DOC. NO:
ROLLING STOCK COMPONENT FACTORY, LOTE TPL/KRCL/JPL/QAP/01

Page 1 of 1
QAP- PIPES FOR HYDRANT & SPRINKLER SYSTEM

OWNER
KONKAN RAILWAY CORPORATION
LIMITED

EPC CONTRACTOR TATA PROJECTS LIMITED.

QAP- PIPES FOR HYDRANT & SPRINKLER SYSTEM

DESIGNATION SIGNATURE DATE REMARKS

SAURABH PRASAD
CME (Project)
GOPAL RAJU
GM (Project)
PURUSHOTHAMAN P.G
SME (Project)

Project Engineer (Mech)

RASS PROJECT CONSULTANTS PVT,LTD.
Design validation agency

REV. NO. R0
ISSUE
INITIALS SIG INITIALS SIGN. INITIALS SIGN. INITIALS SIGN.
N.

PPD. BY MVS

CHD. BY SP
R0
APD. BY SP

DATE 26-11-2020
 JINDAL PIPES LTD
PIPE NAGAR
Quality Assurance Plan for ERW Carbon Steel Pipes / tubes

Customer : KRCL Spec. IS 1239

Rev. R0
Date. : 11/26/2020

Sr.No. Inspection Checks Type of Frequency Material Acceptance Inspection by

Test Stage Inspection of checks Identification Norm JPL TPL/KRCL
RASS
A Receiving
Inspection
1 inspection of Results of Review On receipt Supplier P.O.&Spec H R
Coil Supplier Tcs of supplier H.No.
Tcs

B In Process & Final inspection / Testing

1 Rolling Mill Surface 1] Visual 2] Size Setting 3] Lot no. As Per Spec IS 3589 H R
Dimensional 2] Measure 2] Subsequently As Per Spec IS 3589
hourly
Weight 3] Measure As Per Spec IS 3589
Refer Procedure No.:
VSTL/QCWI/02
2 Physical Mechanical 1] YST,UTS,EL. 2] One Sample 3] Lot no. As per Spec. IS 1608 H R
testing properties per heat Grade FE 330:
YST-195 Mpa, UTS - 330 Mpa
% EL - 20
Grade FE 410:
YST-235 Mpa, UTS - 410 Mpa
2.1 Product Analyst
composition % EL - 18
Refer Procedure No.:
VSTL/QCWI/03
1] Flattening Test 2] One Sample 3] Lot no. As per Spec. IS 2328 H R
per Hour Refer Procedure No.:
VSTL/QCWI/04

3
Hydrostatic Leak 1] Records review 2] 100% 3] Lot no. As Per Spec IS 3589 H R
testing tightness Pressure : 51 Kg
Holding Time : 5 Sec.
Refer Procedure No.:
VSTL/WI/01
1] One sample per 500
4 G.I. Coating 1] Coating test 3] Lot no. As Per Spec IS 4736 H R
Tubes
Min. Mass of Zinc Coating :
360 g/m2
1] One sample per 500
1] Uniformity test 3] Lot no. As Per Spec IS 2633 H R
Tubes
5 Final Surface Visual 100% 3] Lot no. As Per Spec IS 3589 H 10% W
Inspection Dimension Measure 10%
End finish Measure 10% Refer Procedure No.:
Marking Visual 100% VSTL/QCWI/08
coating Visual 100%
Thickness Measurement 10%
Straightness Measurement 10%

Legends: PO: purchase order ,SPEC.: Specification IS : 3589,IR:inspection report,R:review,H:hold,W:witness

WTC: works test certificate, JPL: Jindal Pipes Ltd.,IRN:Inspection Release Note.
PREPARED BY REVIEWED & APPROVED BY
W .& R.: Pipenagar,Vill.sukeli,N.H.17,B.K.G. Road,Distt,Raigad,Maharashtra - 402126,Phone: 02194-238511,Fax:02194-238513
WTC: works test certificate, JPL: Jindal Pipes Ltd.,IRN:Inspection Release Note.

PREPARED BY REVIEWED & APPROVED BY

 JINDAL PIPES LTD
PIPE NAGAR
Quality Assurance Plan for ERW Carbon Steel Pipes / tubes

Customer : KRCL Spec. IS 3589

Rev. R0
Date. : 11/26/2020

Sr.No. Inspection Checks Type of Frequency Material Acceptance Inspection by

Test Stage Inspection of checks Identification Norm JPL TPL/KRCL
RASS
A Receiving
Inspection
1 inspection of Results of Review On receipt Supplier P.O.&Spec H R
Coil Supplier Tcs of supplier H.No.
Tcs

B In Process & Final inspection / Testing

1 Rolling Mill Surface 1] Visual 2] Size Setting 3] Lot no. As Per Spec IS 3589 H R
Dimensional 2] Measure 2] Subsequently As Per Spec IS 3589
hourly
Weight 3] Measure As Per Spec IS 3589
Refer Procedure No.:
VSTL/QCWI/02
2 Physical Mechanical 1] YST,UTS,EL. 2] One Sample 3] Lot no. As per Spec. IS 1608 H R
testing properties per heat Grade FE 330:
YST-195 Mpa, UTS - 330 Mpa
% EL - 20
Grade FE 410:
YST-235 Mpa, UTS - 410 Mpa
2.1 Product Analyst
composition % EL - 18
Refer Procedure No.:
VSTL/QCWI/03
1] Flattening Test 2] One Sample 3] Lot no. As per Spec. IS 2328 H R
per Hour Refer Procedure No.:
VSTL/QCWI/04

3
Hydrostatic Leak 1] Records review 2] 100% 3] Lot no. As Per Spec IS 3589 H R
testing tightness Pressure : 51 Kg
Holding Time : 5 Sec.
Refer Procedure No.:
VSTL/WI/01
1] One sample per 500
4 G.I. Coating 1] Coating test 3] Lot no. As Per Spec IS 4736 H R
Tubes
Min. Mass of Zinc Coating :
360 g/m2
1] One sample per 500
1] Uniformity test 3] Lot no. As Per Spec IS 2633 H R
Tubes
5 Final Surface Visual 100% 3] Lot no. As Per Spec IS 3589 H 10% W
Inspection Dimension Measure 10%
End finish Measure 10% Refer Procedure No.:
Marking Visual 100% VSTL/QCWI/08
coating Visual 100%
Thickness Measurement 10%
Straightness Measurement 10%

Legends: PO: purchase order ,SPEC.: Specification IS : 3589,IR:inspection report,R:review,H:hold,W:witness

WTC: works test certificate, JPL: Jindal Pipes Ltd.,IRN:Inspection Release Note.
PREPARED BY REVIEWED & APPROVED BY
W .& R.: Pipenagar,Vill.sukeli,N.H.17,B.K.G. Road,Distt,Raigad,Maharashtra - 402126,Phone: 02194-238511,Fax:02194-238513
WTC: works test certificate, JPL: Jindal Pipes Ltd.,IRN:Inspection Release Note.

PREPARED BY REVIEWED & APPROVED BY