You are on page 1of 6

Doc. No.

(Rev) UCDS(D)_QC-002511_08-07-2021_Start_v01_00
ULTRASONIC Form. Rev. 6
CALIBRATION DATA
Date 08/07/2021
SHEET
Page 1 of 6

VERIFICATION OF CALIBRATION (DAILY)

1. EQUIPMENT
1.1 Instrument
Model No. Manufacturer Serial number Calibration Date
Mainframe OMNISCAN-MX2 Olympus OMNI2-101098 1/26/2021
UT module OMNI-M2-PA32128PR Olympus QC-073166 1/26/2021
1.2 Probes and Wedges
TECHNIQUE T1-T3 Model No. Manufacturer Serial number
Probe 2.25DM7X4PM-19X12-A17 Olympus U4107
Wedge SA17-DN55L0-IHC Olympus ABWX2786
TECHNIQUE T5 Model No. Manufacturer Serial number
Probe 2.25DM7X4PM-19X12-A17 NOT REQUIRED Olympus
Wedge SA17-DN55L0-IHC Olympus

2. PHYSICAL STATE

Visual Inspection for Physycal Damage Instrument Probes Cables Calibration Blocks

Results of calibration OK OK OK OK

3. ENCODER
For linear scanners

Scan Distance Read-out Deviation


Date Time Encoder s/n Results
(mm) Distance (mm) (mm)

08/07/2021 10:14 10708B 1000 1000 0 OK


08/07/2021 16:06 10708B 1000 1000 0 OK

For linear scanners Acquisitions

Scan Distance Read-out Deviation


Date Time Encoder s/n Results
NOT REQUIRED
(mm) Distance (mm) (mm)

08/07/2021 8:00 4W13-7 1000 1000 0 OK


08/07/2021 8:40 4W13-7 1000 100 0 OK

For circular scanners (FH welds)

Scan Distance Read-out Deviation


Date Time Encoder s/n Results
(º) Distance (º) (º)

08/07/2021 14:16 FH-01 180 180 0 OK


08/07/2021 15:31 FH-01 180 180 0 OK

VERIFIED BY: APPROVED BY:


Name: A. Musumarra Name: D. Pavoni
Date: 08/07/2021 Date: 08/07/2021
Signature: Signature:

1
Doc. No. UCDS(D)_QC-002511_08-07-2021_Start_v01_00
ULTRASONIC Form. Rev. 6
CALIBRATION DATA
Date 08/07/2021
SHEET
Page 2 of 6

VERIFICATION FOR TECHNIQUE T AUX (DAILY)


ITER VV one-side access welds

4. ELEMENT ACTIVITY
Active Elements 2x28
Dead Elements 0
Max. Consecutive Dead Elements 0
Results of Calibration OK
Data file DMA_ACTIVITY.EL._08-07-2021_01

5. THICKNESS CHECK
Calibration Blocks IP-01
Delay law 0
Reflectors BACKWALL (AREA WITHOUT REFLECTORS)
Sound Path (mm) 59:61
Before OK
After OK

Tolerance: The measured thickness shall be in tolerance with ± 1 mm of block thickness (nominal value 60 mm)
Doc. No. UCDS(D)_QC-002511_08-07-2021_Start_v01_00
ULTRASONIC Form. Rev. 6
CALIBRATION DATA
Date 08/07/2021
SHEET
Page 3 of 6

VERIFICATION FOR TECHNIQUE T1 (DAILY)


ITER VV one-side access welds

6. ELEMENT ACTIVITY
Active Elements 2x28
Dead Elements 0
Max. Consecutive Dead Elements 0
Results of Calibration OK
Data file DMA_ACTIVITY.EL._08-07-2021_01

7. PROBE INDEX AND ANGLE


7.1 Probe Index (ISO 18563-3, Subclause 9.7.3)
Delay law 30 (R60) 48 (R60) 66 (R60)
(Required refraction angle) (30º) (48º) (62º)

Nominal IP (mm) 13.7 12.2 11.2


Results 13.8 12 11.5
7.2 Beam Angle (ISO 18563-3, Subclause 9.8.3; Fig. 2 IP-2)
Delay law 30 (H40) 48 (H40) 66 (H40)
(Required refraction angle) (30º) (48º) (62º)

R (mm) +7.5 : +11.5 +29.1 : +35.6 +55,4 : +74.7


Results 9.2 31.4 62.2

Tolerance: The probe index position shall be within ± 1 mm of the existing index.
Tolerance: The measured beam angle shall be within ± 2º of the required refraction angle (± 3º for 62º).

8. TCG CALIBRATION
Calibration Blocks SCB-04
Delay law 30 48 66
(Required refraction angle) (30º) (48º) (62º)

Reflectors H20 H40 H60 H20 H40 H60 H20 H40 H60
Sound Path (mm) 20:24 43:48 66:71 26:32 56:62 85:92 39:48 81:94 123:141
Before OK OK OK OK OK OK OK OK OK
After OK OK OK OK OK OK OK OK OK
Amplitude (%) 63.6 - 100.6
Before OK OK OK OK OK OK OK OK OK
After OK OK OK OK OK OK OK OK OK

Tolerance: The measured sound path shall be in tolerance with ± 2º of the required refraction angle (± 3º for 62º) or
within ± 2 mm of the nominal value.
Doc. No. UCDS(D)_QC-002511_08-07-2021_Start_v01_00
ULTRASONIC Form. Rev. 6
CALIBRATION DATA
Date 08/07/2021
SHEET
Page 4 of 6

VERIFICATION FOR TECHNIQUE T2 (DAILY)


ITER VV one-side access welds

9. ELEMENT ACTIVITY
Active Elements 2x28
Dead Elements 0
Max. Consecutive Dead Elements 0
Results of Calibration OK
Data file DMA_ACTIVITY.EL._08-07-2021_01

10. PROBE INDEX AND ANGLE


10.1 Probe Index (ISO 18563-3, Subclause 9.7.3)
Delay law 50 (R60) 60 (R60) 70 (R60)
(Required refraction angle) (50º) (57º) (64º)

Nominal IP (mm) 15 13.5 13.0


Results 14.9 13 12.1
10.2 Beam Angle (ISO 18563-3, Subclause 9.8.3; Fig. 2 IP-2)
Delay law 50 (H20) 60 (H20) 70 (H20)
(Required refraction angle) (50º) (57º) (64º)

R (mm) +7.2:+10.6 +15.1 : +19.8 +23,1 : +34.1


Results 8.3 15.6 26.1

Tolerance: The probe index position shall be within ± 1 mm of the existing index.
Tolerance: The measured beam angle shall be within ± 2º of the required refraction angle (± 3º for 64º).

11. TCG CALIBRATION


Calibration Blocks SCB-04
Delay law 50 60 70
(Required refraction angle) (50º) (59º) (57º) (68º) (64º)

Reflectors H05 H10 H20 H05 H10 H20 H05 H10 H20
Sound Path (mm) 4 : 10 11 : 18 27 : 33 5:13 15:22 32:40 7 : 18 20 : 31 42 : 51
Before OK OK OK OK OK OK OK OK OK
After OK OK OK OK OK OK OK OK OK
Amplitude (%) 63.6 - 100.6
Before OK OK OK OK OK OK OK OK OK
After OK OK OK OK OK OK OK OK OK

Tolerance: The measured sound path shall be in tolerance with ± 2º of the required refraction angle (± 3º for 64º) or
within ± 2 mm of the nominal value.
Doc. No. UCDS(D)_QC-002511_08-07-2021_Start_v01_00
ULTRASONIC Form. Rev. 6
CALIBRATION DATA
Date 08/07/2021
SHEET
Page 5 of 6

VERIFICATION FOR TECHNIQUE T3 (DAILY)


ITER VV one-side access welds

12. ELEMENT ACTIVITY


Active Elements 2x28
Dead Elements 0
Max. Consecutive Dead Elements 0
Results of Calibration OK
Data file DMA_ACTIVITY.EL._08-07-2021_01

13. PROBE INDEX AND ANGLE


13.1 Probe Index (ISO 18563-3, Subclause 9.7.3)
Delay law 70 (N11, SCB-03) 76 (N11, SCB-03) 80 (N11, SCB-03)
(Required refraction angle) Creep wave Creep wave Creep wave

Nominal IP (mm) 2.5 0.0 0.0


Results 3.3 -0.6 -0.8
13.2 Beam Angle (ISO 18563-3, Subclause 9.8.3; Fig. 2 IP-2)
Delay law 70 (N11, SCB-03) 76 (N11, SCB-03) 80 (N11, SCB-03)
(Required refraction angle) Creep wave Creep wave Creep wave

R (mm) NA NA NA
Results NA NA NA

Tolerance: The probe index position shall be within ± 1 mm of the existing index.
Tolerance: The measured beam angle shall be within ± 2º of the required refraction angle.

14. ACG CALIBRATION


Calibration Blocks SCB-03
Delay law 70 76 80
(Required refraction angle) Creep wave Creep wave Creep wave

Reflectors N11 N11 N11


Sound Path (mm) 0:5 0:5 0:5
Before OK OK OK
After OK OK OK
Amplitude (%) 63.6 - 100.6
Before OK OK OK
After OK OK OK

Tolerance: The measured sound path shall be in tolerance with ± 2º of the required refraction angle or within ± 2 mm of the nominal value.

15. POSITIONING CHECK


Calibration Blocks SCB-03
Delay law 70 76 80
(Required refraction angle) Creep wave Creep wave Creep wave

Reflectors H05 H05 H05


Results OK OK OK

Tolerance: The position in depth shall be less or equal to 5 mm


Doc. No. UCDS(D)_QC-002511_08-07-2021_Start_v01_00
ULTRASONIC Form. Rev. 6
CALIBRATION DATA
Date 08/07/2021
SHEET
Page 6 of 6

VERIFICATION FOR TECHNIQUE T5 (DAILY)


ITER VV one-side access welds

16. ELEMENT ACTIVITY


Active Elements 2x28
Dead Elements 0
Max. Consecutive Dead Elements 0
Results of Calibration OK
Data file

17. RANGE CALIBRATION (Fig. 3 IP-2)


Calibration Block SCB-04
Delay law 40 54 70
(Required refraction angle) (41º) (56º) (66º)

Reflectors H50 H30 H20


Sound Path (mm) 64 : 69 NOT REQUIRED
51 : 57 43 : 56
Before
After
R (mm) 407 : 417 308: 318 262:272
Before
After

18. ACG CALIBRATION


Calibration Block WCB-KD-03
Reflectors HT50 HT30 HT20
Sound Path (mm) 64 : 69 51 : 57 43 : 56
Amplitude (%) 63.6 : 100.6 63.6 : 100.6 63.6 : 100.6
Before OK OK OK
After OK OK OK

Tolerance: The measured sound path shall be in tolerance with ± 2º of the required refraction angle
(± 5º for 66º) or within ± 2 mm of the nominal value.

You might also like