TENSILE STRENGTH (KSI)

THK.(MM) INSTALLED

D.TEMP deg c

D.PR. Kg/cm2
D.TEMP deg f
SIZE(INCH)

OD (MM)
SPEC.

25Cr-22Ni-2Mo 4 79.00 17 185 365 220.00 75.00

316L Urea Gr. 4 79.00 17 185 365 220.00 70.00

SPEC. 25Cr-22Ni-2Mo 316L Urea Gr.

SIZE(INCH) 3 3
OD (MM) 79.00 79.00
THK.(MM) INSTALLED 17 17
D.TEMP deg C 185 185
D.TEMP deg F 365 365
DES.PR. P ( Kg/cm2) 220.00 220.00
DES.PR. P ( PSI) 3128.40 3128.40
TENSILE STRENGTH (KSI) 75000.00 70000.00
YIELD STRENGTH (KSI) AT 29000.00 22000.00
DES. TEMP.
ALLOWABLE STRESS 20000.00 16700.00
AT DES. TEMP. (PSI)
S=MIN(2*St) OR (0.9*SY) 26100.00 19800.00
FLUID PHASE L L
MOC 25Cr-22Ni-2Mo 316L Urea Gr.
SUPPORT 4672 4672
SPACING "L"
MIN. WALL THK (MM) "t" 14.8750 14.875000
O.D./t 5.31 5.31
L/O.D. 59.1392 59.1392
A 0.160000 0.160000
B (PSI) 14500.00 11000.00
Pa=4B/3(OD/t) (PSI) 3640.30 2761.60
USE FORMULA IF OD/t >=10

Pa (Kg/cm2) 255.82 194.07

MODULUS OF ELASTICITY AT 24000.00 22000.00
DT 'E' (KSI)
Pa=2AE/3(OD/t) (PSI) 482.03 441.86
USE FORMULA IF OD/t >=10

Pa (Kg/cm2) 33873.85 31051.03

 Pa1=(2.167*(OD/t)-0.0833)*B 4708.54 3572.00
(PSI)
USE FORMULA IF OD/t < 10
Pa1 (Kg/cm2) 330.89 251.02
7978.12 6052.37
Pa2=((2*S)/(OD/t))*(1-(1/(OD/t))
(PSI)
USE
Pa2 FORMULA
(Kg/cm2) IF OD/t < 10 560.65 425.32
MIN(Pa1 OR Pa2) >=P YES YES
USE FORMULA IF OD/t < 10
REMARKS Thk Safe Thk Safe
 YIELD STRENGTH (KSI)

25.00
30.00
ALLOWABLE STRESS
AT DES. TEMP. (KSI)

16.70
20.00
S=MIN(2*St) OR (0.9*SY)

FLUID PHASE

MOC

22.50 L 316L Urea Gr.

27.00 L 25Cr-22Ni-2Mo

MSYS KSI

SUPPORT
4672
4672

SPACING "L"

MIN. WALL THK (MM) "t"

O.D./t

L/O.D.

A
14.875000 5.31 59.1392 0.100000
14.875000 5.31 59.1392 0.100000
 B (PSI)

10000.00
14000.00
Pa=4B/3(OD/t) (KSI)

2510.55
3514.77
Pa (Kg/cm2)

176426.29
246996.80

MODULUS OF ELASTICITY AT DT 'E'

(KSI)
22000.00
24000.00

Pa=2AE/3(OD/t) (KSI)
IF OD/t >=10
276.16
301.27

Pa (Kg/cm2)

Pa1=(2.167*(OD/t)-0.0833)*B (KSI)
IF OD/t < 10
19406.89 114254.73
21171.15 159956.62

Pa1 (Kg/cm2)
8029136.97
11240791.76
 Pa2=((2*S)/(OD/t))*(1-(1/(OD/t)) (KSI)
IF OD/t < 10

Pa2 (Kg/cm2)

6.88 483.32
8.25 579.99
MIN(Pa1 OR Pa2) >=P

No
No
IF OD/t < 10

REMARKS

Thk Not Safe

Thk Not Safe
SPEC. 25Cr-22Ni-2Mo 316L Urea Gr.
SIZE(INCH) 3 3
OD (MM) 79.00 79.00
THK.(MM) INSTALLED 17 17
D.TEMP deg C 220 220
D.TEMP deg F 428 428
DES.PR. P ( Kg/cm2) 185.00 185.00
DES.PR. P ( PSI) 2630.70 2630.70
TENSILE STRENGTH (KSI) 75000.00 70000.00
YIELD STRENGTH (KSI) AT DES. TEMP. 29000.00 22000.00
ALLOWABLE STRESS 20000.00 16700.00
AT DES. TEMP. (PSI)
S=MIN(2*St) OR (0.9*SY) 26100.00 19800.00
FLUID PHASE L L
MOC 25Cr-22Ni-2Mo 316L Urea Gr.
SUPPORT 4672 4672
SPACING "L"
MIN. WALL THK (MM) "t" 14.8750 14.875000
O.D./t 5.31 5.31
L/O.D. 59.1392 59.1392
A 0.160000 0.160000
B (PSI) 14500.00 11000.00
Pa=4B/3(OD/t) (PSI) 3640.30 2761.60
USE FORMULA IF OD/t >=10
Pa (Kg/cm2) 255.82 194.07
MODULUS OF ELASTICITY AT DT 'E' (KSI) 24000.00 22000.00
Pa=2AE/3(OD/t) (PSI) 482.03 441.86
USE FORMULA IF OD/t >=10
Pa (Kg/cm2) 33873.85 31051.03
Pa1=(2.167*(OD/t)-0.0833)*B (PSI) 4708.54 3572.00
USE FORMULA IF OD/t < 10
Pa1 (Kg/cm2) 330.89 251.02
Pa2=((2*S)/(OD/t))*(1-(1/(OD/t)) (PSI) 7978.12 6052.37
USE FORMULA IF OD/t < 10
Pa2 (Kg/cm2) 560.65 425.32
MIN(Pa1 OR Pa2) >=P YES YES
USE FORMULA IF OD/t < 10
REMARKS Thk Safe Thk Safe
Hydrotest Pressure Calculation:-> As per ASME B31.3
Pipe Matl. >>>

Size (NB)

Design Pressure, Pd =
Design Temperature, T=
OD of Pipe, D=
Corrosion allowance
Mill Tolerance (percentage of nominal thk)
Nominal thickness
Minimum thickness of pipe, t= (nominal thk - mill tolerance)

Yield strength as per ASME B31.3 (Table A-1)

Allowable stress for Hydrotest, =90% of Yield Strength=2109 x (90/100) considered

Hydrotest Pressure as per ASME B31.3,

Allowable stress at ambient temperature, S1 (Table A-1)

Allowable stress at design temperature, S2 (Table A-1)

P1= 1.5 x Pd x (allowable stress at ambient temp./allowable stress at Design temp.)

P1= 1.5 x 245 x (1406.14/1272.56)

Basic Casting quality factor, (as per Table A-1B, ASME B31.3) , E=
(For t<D/6) , Co-efficient, Y=
D/6=
For t<D/6
t=(P x D)/(2 (SE+PY))
P=[(2t x SE)/(D-2tY)]
P=

Hence, Calculated Hydrotest Pressure shall be safe upto

 25Cr22Ni2M 316L Urea
o Smls Gr. Smls
3", 17 mm 3", 17 mm
thk thk
Kg/Cm^2 g 185.00 185.00
Deg C 220.00 220.00
mm 79.00 79.00
mm 0.00 0.00
percent 12.500 12.500
mm 17 17
mm 14.88 14.88

psi 30000.00 25000.00

Kg/cm^2 2109.21 1757.67
Kg/Cm^2 g 1898.29 1581.91

psi 20000.00 16700.00

Kg/Cm^2 g 1406.14 1174.13
psi 18550.00 18550.00
Kg/Cm^2 g 1304.19 1304.19

Kg/Cm^2 299.19 249.82

1 1
0.40 0.40
mm 49.87 41.64

Kg/Cm^2 841.64 701.37

Kg/Cm^2 299 250