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Work Instruction Report

Rig: RIG25 Last Update Date: 23-NOV-20


Asset Activity: TDF.YER.1.00000 TOP DRIVE / VARCO / TDS- 4H / 1 YEARLY

Opr Seq. No. 10 Department Mechanic

Description Issue work permit and record its number at comment.


Carry out 6 monthly maintenance

Opr Seq. No. 20 Department External Service Job

Description Carry out MPI inspection, ultrasonic inspection, WTM for the following component (yearly or 3000 operating hours)

1- Main shaft MPI (radial groove and split collar) and inspect for damage and wear Record measurements.
For main shaft stress relief groove (SRG), Minimum OD at lower SRG 5.386 inch, Minimum wall thickness at lower SRG is 0.853 inch.
For Load Collar Grooves Minimum Tooth OD is 7.601 inch, Maximum Groove Width 0.650 inch and Minimum Tooth Thickness 0.609 inch.

2- Bail MPI and visually inspect for damage and wear


3- Rotating head MPI and visually inspect for damage and wear
4- Elevators link MPI and visually inspect for damage and wear
5- Loading collar and retainer MPI and visually inspect for damage and wear
6- IBOP (upper) MPI and visually inspect for damage and wear
7- IBOP (lower) MPI and visually inspect for damage and wear
8- Counter balance visually inspect and MPI
9- IBOP actuator shell MPI and visually inspect for damage and wear
10- Link tilts MPI and visually inspects for damage and wear, check for bulletin
11- S pipe check for washout inside pipe, MPI and WTM ends, welds and kick off Subs
12- Wash pipe assembly visually inspect and WTM
13- Carriage inspection visually inspect for damage and wear, reduplicate
14- Guide beam visually inspect for damage and wear, MPI inspect to be done On guide beam joints
15- Dolly frame rollers and guarding visually inspect for damage and wear

Opr Seq. No. 30 Department External Service Job

Description Perform a Non destructive Examination (NDE) of all critical load path items, NDE inspection includes visual examination, dye penetrate

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examination, magnetic particle inspection, ultrasonic inspection, x ray examination, and other methods of nondestructive testing for
metallurgical integrity

Opr Seq. No. 40 Department Electric

Description Check all working conditions for the service loop and repair and repalce any bad part (wire hoders) for this loop according to EDC elec.
w/shop evaluation.

Opr Seq. No. 50 Department Electric

Description Check all switches, throttles, gauges, plugs, receptacles, solenoid (directional valves), power & control cables and alarm for top drive console
are working in good condition.

Opr Seq. No. 60 Department Electric

Description Check and repair PLC panel (transfer panel)on rig floor that To be in good conditions

Opr Seq. No. 70 Department Mechanic

Description On completion of maintenance fill in a work order report and send it to Cairo PMS

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