Equipment Code

E-6001 Air Cooled Heat Exchanger Datasheet

Manufacturer: JORD INTERNATIONAL Supplier: JORD INTERNATIONAL
Make: CUSTOM DESIGN Model: ACHE /1/1/44/12/31/4/2/2F13.0
Description: Compressor Aftercooler P & ID No: WPT.WOLL-DWG-Q-1017
No. of Units: 1 Calculation Ref: NA
APA Specifications: 18035-SP-M-0001; 530-SP-M-9602; 530-SP-M-0507
REV

REV
GENERAL EQUIPMENT DETAILS
1 Design Code API 661 - ISO 13706 55 Fan
0.2 2 Process Fluid Hydrocarbon Gas (Note 25) 56 Manufacturer & Model Moore / 60XC 1
0.1 3 Service/Duty Natural Gas Cooling 57 No.fans per cooler / No.bay 2 fans / 1bay 1
0.1 4 Pressure Vessel Design Code AS 1210 /ASME VIII-(Note 24) 58 Speed rpm 136 1
0.1 5 Aftercooler Design Code API 661 59 Diameter mm 3962 1
0.2 6 Wind Loading/Earthquake Design AS 1170.2 / AS 1170.4 (Note 22,23) 60 No. of Blades 10 1
0.1 7 Max.fan vibration AS 2625.4 61 Pitch Angle deg 19.9 1
0.1 8 Structural Code AS 4100 / AS3990 62 Pitch Adjustment Auto Manual 0.1
1 9 Bay Size (H x L x W) m 4.5 x12.4 x 4.42 63 Power at design temp. kW 23.2 (35 degC) 1
1 10 No. of bays/items 1/1 64 at min ambient temp. kW 26.36 (-2.5 degC) 1
DESIGN CONDITIONS 65 Max allow./calc. tip speed m/s 28.2 1
0.1 11 Design Pressure kPag Full Vacuum / 11200 66 Fan Noise Level (Allow./Calc.) dBA@1m < 75 0.1
0.1 12 Design Temperature ˚C 120 67 Vibration RMS Velocity mm/s 4.5 0.1
0.1 13 Min Design Temperature ˚C -29 (Note 13) 68
0.2 14 Test Pressure kPag As per Code (Note 24) 69
1 15 Hazardous Area Classification Zone 2, Gas Group IIA, T3 70 Vibration Transmitter (Note 17)
0.1 16 Flammable service Yes No N/A 71 Manufacturer & Model Metrix / ST5484E -121-1082-00 1
0.1 17 Lethal/toxic service Yes No N/A 72 Type Piezoelectric accelerometer 1
0.1 18 Noise Level (max) dBA@1m 75 dBa@1m(All sides) 73 Output 4-20mA 1
0.1 19 Design Life years 25 years 74 Power Supply 24VDC 1
0.1 20 Type of Draft Induced Forced 75 Protection Method Ex 'd' 0.2
21 76 Ingress Protection IP56 (min.) 1
BASIC DESIGN DATA 77 Certificate Number (IECEx/ANZEx) IECExLCI 11.0025X 1
0.2 22 Operating Case Intermittent 78 Header
1 23 Heat Exchanged kW 4854 (CASE-1) / 1718 (CASE-2) 79 Type (eg. plug type) Plug type 1
1 24 External Surface Area/ Finned Tube m2 5009.4 80 Corrosion Allowance mm 3 1
1 25 Bare Tube Surface Area m2 260.24 (Note 28) 81 No. of passes 2 (Note 8) 1
1 26 MTD Effective ˚C 41.9(Case1) / 13.9(Case2) 82 Slope mm/m Nil 0.1
1 27 Transfer Rate - Finned W/m2.K 27.055(Case1) / 28.77(Case2) 83 Tube
520.68(Case1) / 555.85(Case2)
1
28 Bare Tube (service/clean) W/m2.K 593.66(Case1) / 639.65(Case2) 84 OD mm 31.75 1

29 85 Wall thickness mm 2.41 1

EQUIPMENT DETAILS 86 Pitch mm 75 1
30 Tube Bundle 87 Length m 12 1
1 31 Size (W x L) m 4.42 x 12.4 88 No./bundle 224 1
1 32 No.Passes 2 89 Layout Triangular 1
1 33 No. of Tube Rows 2 90 Fin
1 34 Bundles in parallel 1 91 Type Extruded 1
0.1 35 Bundles in series N/A 92 Stock Thickness mm 0.4 1
0.1 36 Structure Mounting Grade Pipe rack Other 93 OD mm 63.5 1
0.1 37 Pipe - Rack Beams (Distance C-C) N/A 94 No. per meter fpm 394 1
0.1 38 Ladders, Walkways, Platforms Yes No 95 Selection Temp. ˚C 250 1
1 39 Number of Tubes per pass 112 96 Speed Reducer
1 40 OD mm 31.75 97 Type Tooth head Belt 1
1 41 Thickness mm 2.41 98 Manufacturer & Model Gates or Optibelt /14M 1
1 42 ASME Code, Sec. VIII, Div 1 Stamp Yes No NA 99 No.of unit 2 1
43 Heating Fluid Case 1 Case 2 Case 3 100 Service Factor 2.0 x MHP 1
0.2 44 Inlet Flow kg/hr 101 Speed Ratio 7.2:1 1
0.2 45 Temperature (in/out) ˚C 102 Support Structure Pedestal 0.1
0.2 46 Inlet Pressure kPag 103 Enclosure Anti static belt 0.1
Refer to Sheet 2
0.2 47 Pressure Drop (Allow./Calc.) kPa 104 Rating KW NA 1
0.2 48 Design Temp/Pressure ˚C/kPag 105
0.2 49 Inlet/Outlet Nozzle NB 106
50 107
51 Louver 108
52 Action Control Auto Manual (*) 109
53 Action Type Opposed Parallel (*) 110
54 111
REV. DATE STATUS Originated Checked Checked Checked Approved
Sullivan, Digitally signed by Sullivan, Toby

Toby
Date: 2020.11.30 16:58:59 +11'00' Ng, Kenny

Predrag Isailovic
Digitally signed by Predrag
Isailovic
DN: C=AU,
E=predrag.isailovic@apa.com.au,
CN=Predrag Isailovic
2020.11.30
16:32:53+11'00' Ai Ling
Lee
Reason: I have reviewed this

P.Isailovic T.Sullivan K.Ng A.Lee

document
Date: 2020.11.30 13:49:13+11'00'

1 27-11-2020 Issued For Purchase Senior Mechanical Lead Mechanical

E&I Engineer Projects Engineering Lead
Engineer Engineer
P.Isailovic T.Sullivan B.Pattison S.Chhanabhai B.Calvert
0.2 03-12-2019 Issued For Tender Senior Mechanical Lead Mechanical Lead Process E&I Engineer - Senior Project Engineering
Engineer Engineer Engineer Team Lead Manager
0.1 24/10/19 Issued For Review P.Isailovic T.Sullivan B.Pattison S.Chhanabhai B.Calvert
TAG NUMBER PROJECT NAME DOCUMENT NUMBER REVISION

1
1300-E-6001 WORM Project WPT.WOLL-DS-M-0001 SHEET
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Template No: TP-M-0502

 Equipment Code

E-6001 Air Cooled Heat Exchanger Datasheet

Manufacturer: JORD INTERNATIONAL Supplier: JORD INTERNATIONAL
Make: CUSTOM DESIGN Model: ACHE /1/1/44/12/31/4/2/2F13.0
Description: Compressor Aftercooler P & ID No: WPT.WOLL-DWG-Q-1017
No. of Units: 1 Calculation Ref: NA
APA Specifications: 18035-SP-M-0001; 530-SP-M-9602; 530-SP-M-0507
REV

REV
CONSTRUCTION MATERIALS
112 Driver (Note 32) 127 Header ASTM A516 Gr 70(N) (Note 13) 1
1 113 Type Electric 128 Plug A105N (Note 13) 1
1 114 Manufacturer & Model WEG 129 Gasket Soft Iron (plug gaskets) (Note 4) 1
1 115 No./bay 2 motor /1 bay 130 Fan Blade AL 1
1 116 Size / No. of Poles / Frame Size kW 37 / 6 / 225 131 Fan Hub AL / CS 1
1 117 Speed rpm 985 132 Tube A179 Seamless (Note 13) 1
1 118 Service Factor 1 133 Fin Al 1060 Extruded 1
1 119 Voltage / Frequency V / Hz 415 / 50 (3 phase) 134 Stud Bolts Internal NA 1
1 120 Enclosure Ingress Protection IP 66 135 External A193-B7/A194-2H (Note 6) 1
37kW Ex'ec' WEG motors,Zone 2,IIA,T3
1 121 Protection Method
(T amb 50 degC) 136
1 122 FLC / Starting Current A *TBA 137
1 123 Certificate Number (IECEx/ANZEx) IEC Ex BAS 10.0099X 138 Louver *
1 124 Soft Starter Yes 139 Structural Steel / Bolting JIS SS400 or S275JR or Eq./ Gr 8.8 1
1 125 Thermistors Required 140 Coating-Pressure /Structural Components Painted / Galvanised (Note 29) 0.1
126 141 Other (Note 3) 0.1
NOZZLE SCHEDULE (Note 15)
142 Nozzle No. Size, DN Rating and Facing (Note 2,5) Remarks
0.1 143 Gas Inlet N1,N2,N3 250 ASME B16.5 Class 900 / RF
0.1 144 Gas Outlet N4,N5,N6 250 ASME B16.5 Class 900 / RF
1 145 Vent-Inlet Header V1 50 ASME B16.5 Class 900 / RF including valve (ball valve)and blind flange (Note 10,11,30) 0.1
1 146 Vent-Outlet Header V2 50 ASME B16.5 Class 900 / RF including valve (ball valve)and blind flange (Note 10,11,30) 0.1
1 147 Drain -Inlet Header D1 50 ASME B16.5 Class 900 / RF including valve (ball valve)and blind flange (Note 10,11,30) 0.1
1 148 Drain -Outlet Header D2 50 ASME B16.5 Class 900 / RF including valve (ball valve)and blind flange (Note 10,11,30) 0.1
PERFORMANCE DATA - TUBE SIDE
149 Fluid Name (Note 25,27)

FUTURE STATION CONF. MAX GAS FLOW

INITIAL STATION CONFIGURATION
150 Operating Case Max Power in Summer, Summer Startupwith High Suction
Low flow ,Max Head,Max Power
High Flow,Low Head Pressure

0.1 151 Total Fluid Entering kg/h 99131 129329 242520

0.1 152 Std Gas Flow kScm/h 131.7 171.7 322.2
0.1 153 Ambient temperature ˚C 15 35 45
0.1 154 Dew/Bubble Point ˚C < 2 / < -66 < 2 / < -66 < 2 / < -66
0.1 155 Latent Heat kJ/kg
1 156 Velocity (Inlet /Outlet) m/s 7.9/5.98 8.68/8.01 19.98/19.98 1
2
1 157 Fouling Factor m .K/W 0.0002
158 (Note 27) Case 1 Case 2 Case 3
159 Allowable Calculated Allowable Calculated Allowable Calculated
1 160 Pressure Drop kPa 50 (Note 21) 29.1 50 (Note 21) 46.7 50 (Note 20, 21) 200.3
161 In Out In Out In Out
1 162 Inlet Pressure kPag 8899 8869.9 8900 8853.3 7000 6799.7
1 163 Temperature ˚C 105 40 62.6 45 50 50
0.1 164 Total Flow Rate kg/h 99131 129329 242520
0.1 165 Hydrocarbon Flow Rate liquid/vapour kg/h 99131 129329 242520
1 166 Water/Steam Flow Rate kg/h 0
167 Non-condensable kg/h 0
0.1 168 Molecular Weight kg.kmol 17.75
1 169 Density liquid/vapour kg/m3 54.67 72.17 64.87 70.27 53.05 52.643
1 170 Specific Heat liquid/vapour kJ/kg.K 2.66 2.76 2.69 2.74 2.59 2.59
1 171 Thermal Conductivity liquid/vapour W/m.K 0.051 0.043 0.046 0.044 0.042 0.042
1 172 Viscosity liquid/vapour cP 0.016 0.014 0.015 0.014 0.014 0.014
PERFORMACE DATA - AIR SIDE Case 1 Case 2 Case 3
1 173 Air Inlet Temperature ˚C 15 35 Note 27
0.1 174 Minimum Design Ambient Temperature ˚C -2.5
0.1 175 Design Temperature (Min/Max) ˚C -29 / 120
0.1 176 Altitude (above sea level) m 209
1 177 Air Flow Rate/item kg/s 227.757 212.974 NA
1 178 Std Air Flow Rate/item Sm3/h 682488 638172 NA
1 179 Mass Velocity (Net Free Area) kg/hr.m2 16090.8 150460.2 NA
1 180 Air Outlet Temperature ˚C 36.18 43.01 NA
1 181 Air Flow Rate (Fan) Am3/s 95.287 95.287 NA
1 182 Face Velocity Am/s 3.74 3.74 NA
1 183 Static Pressure Pa 171 159.05 NA
1 184 Variable Speed Required for Outlet Temp Control NO
185
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Template No: TP-M-0502

 Equipment Code

E-6001 Air Cooled Heat Exchanger Datasheet

Manufacturer: JORD INTERNATIONAL Supplier: JORD INTERNATIONAL
Make: CUSTOM DESIGN Model: ACHE /1/1/44/12/31/4/2/2F13.0
Description: Compressor Aftercooler P & ID No: WPT.WOLL-DWG-Q-1017
No. of Units: 1 Calculation Ref: NA
APA Specifications: 18035-SP-M-0001; 530-SP-M-9602; 530-SP-M-0507
REV

REV
COOLER SKETCH

INSPECTION
WALKWAY #3

0.1

INSPECTION
WALKWAY #1

N1, N2,N3,V1 V2

INSPECTION
WALKWAY #2

N4, N5,N6, D1
D2
GRADE

SKETCH NOTES
0.1 1 Header inlets on top. Header outlets on bottom.
0.1 2 Two fans are required per bay.
0.1 3 ACHE unit will be supported on structural steelwork at Grade level - All support steelwork to be supplied by Vendor.
0.1 4 ACHE unit shall be furnished with two inspection walkways located as per the sketch.(Note 19)
0.1 5 ACHE unit shall be furnished with one walkway located in the middle of bay for cleaning service.
6
7
8
CONTROLS - AIR SIDE SHIPPING
0.1 186 Air Reticulation None Internal External 210 Plot Area (W x L) m 4.75 x 14.39 1
187 Over Side End 211 Bundle Mass kg 15,300.00 1
188 Degree Control of Outlet Process Temperature 212 Bay kg 34,800 1
189 Max cooling +/-˚C / 213 Total kg 34,800 1
190 Action on Control Signal Failure 214 Shipping kg 34,800 1
191 Fan Pitch Minimum Maximum Lockup 215
192 Louvers Open Close Lockup 216
193 Actuator Air Suply 217
194 Fan None Positioner Bias Relay ADDITIONAL TEST REQUIREMENTS
0.1 195 Louvers N/A Manual Minimum Maximum Lockup 218 Material Certification Required (Note13,31) 0.1
196 Positioner Yes No 219 Third Party Inspection Required (Note 16) 0.1
197 Signal Air Pressure kPag 220 Hydrotest Certificate Required 0.1
198 From To 221
199 From To 222
200 Supply Air Pressure kPag 223
201 Max: Min: 224
202 Max: Min: 225
203 226
204 227
205 228
206 229
207 230
208 231
209 232
TAG NUMBER PROJECT NAME DOCUMENT NUMBER REVISION

1
1300-E-6001 WORM Project WPT.WOLL-DS-M-0001 SHEET
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Template No: TP-M-0502

 Equipment Code

E-6001 Air Cooled Heat Exchanger Datasheet

Manufacturer: JORD INTERNATIONAL Supplier: JORD INTERNATIONAL
Make: CUSTOM DESIGN Model: ACHE /1/1/44/12/31/4/2/2F13.0
Description: Compressor Aftercooler P & ID No: WPT.WOLL-DWG-Q-1017
No. of Units: 1 Calculation Ref: NA
APA Specifications: 18035-SP-M-0001; 530-SP-M-9602; 530-SP-M-0507
REV

REV
NOTES
0.1 1 (Project Specific) Air Cooler to comply with Techinical Specification Doc. Number: SP-M-0502 & SP-M-0507
0.1 2 Header inlet and outlet nozzles shall be WN RF.
0.1 3 Nozzle pipe / flange material = A106 Gr. B / A105N (VTC).
0.1 4 Nozzle blind flange gaskets = SS316L Spiral Wound, 4.5mm Thick, Graphite Filler with SS316 Inner and Outer Rings.
0.1 5 The flange face thickness shall be 'smooth finish' with an arithmetic average roughness (Ra) of 3.2 - 6.3 µm.
0.1 6 Nozzle Studbolts /Nuts = A193-B7 / A194-2H with zinc plating in accordance with ASTM B633-11.
Vendor to provide 10% excess surface area for controlling thermal design case (to be achieved with additional tubes, not by lengthening tubes).
1 7
Note 28 (15% design margin) takes precedence.
0.1 8 Even number of passes required.
0.1 9 Hazard level shall be in accordance with AS 4343 with a factor of 3 applied for equipment located in a major hazard facility.
0.1 10 Vent and drain nozzles to be located on the return header.
0.1 11 Vent and drain nozzles to be complete with blind flange, stud bolts and gaskets and valve.
0.1 12 (*) denotes vendor to advise. VTC - vendor to confirm
0.1 13 All pressure part materials shall be suitable for the minimum design temperature. All impact testing (if required) is in Vendor's scope of supply.
0.1 14 All aftercooler fans shall be suitable for soft start on/off operation.
0.1 15 Nozzle loads and supporting structures to withstand 3.5 x the nozzle loads in API 661.
Air cooler shall be Third Party design and fabrication verified in accordance with AS 3920:2015, including reference to API 661 and client specification requirements.Third party design shall be per
0.1 16
Section-4 of AS 3920 and Fabrication review per Section 5 & 6 of AS 3920. After Cooler shall have Third Party design review & Vessel registration.

0.1 17 Vibration transmitter complete with field junction box, wiring and terminations shall be fitted to each fan/motor assembly.
1.0 18 Tube to tubesheet joint to be roll expanded in two grooves.
Ladders, walkways and platforms shall comply with AS1657. Ladder shall be provided at both ends of walkway.A Certificate of Compliance shall be provided certifying that the design
0.1 19
is in accordance with Australian Standards and is Structurally Sufficient.
During a 'cold start', the transient flow rate could be specified as the following. Vendor to check the mechanical integrity of the cooler and pressure drop during 'cold start'. Vendor to confirm that
0.1 20 selected equipment for short term start up conditions of 5000 Am3/h at both minimum pressure (3500kPag) and maximum pressure (6500 kPag). Process pressure drop limitations do not apply to
these start up conditions; the vendor shall advise the actual pressure drop.
21 Pressure drop shall be limited to 50 kPa at the following normal operating case (Case 1 and Case2):for Case 3 may exceed 50 kPa with APA approval.

The equipment will be installed at the Wollert Compressor Station, 356 Summerhill Road Wollert, Victoria.
0.1 22
Wind load: to AS1170.2 Region A5, Terrain Category 2;Shielding Multiplier (Ms) = 1
The annual probability of exceedence values for wind and earthquake design events shall be 1/250 and 1/250 respectively.
0.1 23
These values are in accordance with AS 1170.0 Table F2 and are based on a design working life of 25 years and an Importance Level of 2.
0.2 24 Pressure components to AS 1210 or ASME VIII, header boxes to ASME VIII, Div.1,Appendix 13.AS 12 10 code ,stamp and name plate required.
0.1 25 Natural gas;Gas composition provided (refer Note 26) for the purpose of aftercooler sizing.
Normal Gas
GAS COMPOSITION
(Longford)
Component Mole %
N2 0.87
CO2 2.1
C1 90.93
C2 5.24
C3 0.74
iC4 0.03
26
nC4 0.04
iC5 0.01
nC5 0.01
C6 0.01
C7+ 0.02
Molecular Weight 17.74
Standard Density 0.7521 Kg/Sm3
Higher Heating Value 38.71 MJ/Sm3

0.1 27 Case1 and 2 are for thermodynamic sizing.Case 3 is an off design case and to be considered for hydraulic sizing only.
1 28 The total heat exchanger surface area should be based on 115% of the calculated area for the worse case design (15% design margin).
0.1 29 Refer to 530-SP-M-9602 for coating requirements.Structural comoponents to be hot dipped galvanising.
0.1 30 Ball valves shall be to API 6D and fire safe to API 6FA
0.1 31 All pressure retaining material shall be provided with EN 10204-3.1 certification.
0.2 32 Vendor to provide manufacturers data sheet.
1 33 Deleted

TAG NUMBER PROJECT NAME/TITLE DOCUMENT NUMBER REVISION

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Template No: TP-M-0502