LARSEN & TOUBRO LIMITED

ECC DIVISION (Engineering, Construction & Contracts)

Buildings & Factories Operating Company - Plant & Machinery Business Un
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Asset Code :
Description : Wheel Loader CASE 770 with Kirloskar Engine

MAINTENANCE TASKS
Check and Tighten the Tyres with Torque
Clean Hydraulic System Breather
Check Battery Condition and electrolyte level
Clean Axle Breather
Front Axle Hub Greasing with EP2
Clean Water Sepeartor
Check and Top Up Rear Axle Differential Oil
Lubricate Differential Lock Linkages
Clean Air Cleaner Outer Element
Check Engine and Cabin AVM Mounting Bolts
Check and Top Up Front Axle Hub Oil Level (4WD Only)
Check and Adjust Fan Belt Tension

Speicfic points noticed:

Technician / Mechanic
Note:

1) In "Remarks" column, details of activities carried out against each tasks with observations to
(Eg.
Maintenance Task - Grease water pump; Remarks - Greased
Maintenance Task - Clean air cleaner element; Remarks - Cleaned
Maintenance Task - Check battery; Remarks - Checked, electrolyte level topped up, sp. Gravit

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
2) In 'specific points noticed', mention about any specific defect / damage / problem noticed du
maintenance, which needs action for repair / rectification / replacement of parts
3) Include additional Points wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
& Factories Operating Company - Plant & Machinery Business Unit
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Type of Maintenance : 100 Hrs
HMR / KMR Reading :
Date :
REMARKS

Section In-charge

ils of activities carried out against each tasks with observations to be mentioned.

cleaner element; Remarks - Cleaned

attery; Remarks - Checked, electrolyte level topped up, sp. Gravity is ………

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 mention about any specific defect / damage / problem noticed during the
ction for repair / rectification / replacement of parts
wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
Buildings & Factories Operating Company - Plant & Machinery Business Un
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Asset Code :
Description : Wheel Loader CASE 770 with Kirloskar Engine

MAINTENANCE TASKS
Repace MUD Filter

Speicfic points noticed:

Technician / Mechanic
Note:

1) In "Remarks" column, details of activities carried out against each tasks with observations to
(Eg.
Maintenance Task - Grease water pump; Remarks - Greased
Maintenance Task - Clean air cleaner element; Remarks - Cleaned
Maintenance Task - Check battery; Remarks - Checked, electrolyte level topped up, sp. Gravit
2) In 'specific points noticed', mention about any specific defect / damage / problem noticed du
maintenance, which needs action for repair / rectification / replacement of parts
3) Include additional Points wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
& Factories Operating Company - Plant & Machinery Business Unit
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Type of Maintenance : 150 Hrs
HMR / KMR Reading :
Date :
REMARKS

Section In-charge

ils of activities carried out against each tasks with observations to be mentioned.

cleaner element; Remarks - Cleaned

attery; Remarks - Checked, electrolyte level topped up, sp. Gravity is ………
mention about any specific defect / damage / problem noticed during the
ction for repair / rectification / replacement of parts
wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
Buildings & Factories Operating Company - Plant & Machinery Business Un
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Asset Code :
Description : Wheel Loader JCB 432 ZX

MAINTENANCE TASKS
Replace Engine Oil
Replace Fuel Pre Filter
Replace Fuel Micro Filter
Replace Lube Oil Filter
Check and Adjust Stabilizer Wear Pads
Check All Electrical Connections
Check for any leaks & loose connections & rectify it
Clean Radiator and Chek Coolant Condition
Check all Drive Belts
Wash Wheel Loader Externally
Check and Cl;ean Air Filter outer Element

Speicfic points noticed:

Technician / Mechanic
Note:

1) In "Remarks" column, details of activities carried out against each tasks with observations to
(Eg.
Maintenance Task - Grease water pump; Remarks - Greased
Maintenance Task - Clean air cleaner element; Remarks - Cleaned
Maintenance Task - Check battery; Remarks - Checked, electrolyte level topped up, sp. Gravit
2) In 'specific points noticed', mention about any specific defect / damage / problem noticed du
maintenance, which needs action for repair / rectification / replacement of parts
3) Include additional Points wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
& Factories Operating Company - Plant & Machinery Business Unit
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Type of Maintenance : 250 Hrs
HMR / KMR Reading :
Date :
REMARKS

Section In-charge

ils of activities carried out against each tasks with observations to be mentioned.

cleaner element; Remarks - Cleaned

attery; Remarks - Checked, electrolyte level topped up, sp. Gravity is ………
mention about any specific defect / damage / problem noticed during the
ction for repair / rectification / replacement of parts
wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
Buildings & Factories Operating Company - Plant & Machinery Business Un
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Asset Code :
Description : Wheel Loader CASE 770 with Kirloskar Engine

MAINTENANCE TASKS
Replace Engine Oil
Replace Fuel Pre Filter
Replace Fuel Micro Filter
Replace Lube Oil Filter
Check and Adjust Stabilizer Wear Pads
Replace Air Cleaners (Inner and Outer)
Check and Top Up Break Oil
Check All Electrical Connections
Check for any leaks & loose connections & rectify it
Clean Radiator and Chek Coolant Condition
Check all Drive Belts
Wash Wheel Loader Externally
Clean Fuel Tank

Speicfic points noticed:

Technician / Mechanic
Note:

1) In "Remarks" column, details of activities carried out against each tasks with observations to
(Eg.
Maintenance Task - Grease water pump; Remarks - Greased
Maintenance Task - Clean air cleaner element; Remarks - Cleaned
Maintenance Task - Check battery; Remarks - Checked, electrolyte level topped up, sp. Gravit

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
2) In 'specific points noticed', mention about any specific defect / damage / problem noticed du
maintenance, which needs action for repair / rectification / replacement of parts
3) 250 Hrs Maintenance are included in above Check List
4) Include additional Points wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
& Factories Operating Company - Plant & Machinery Business Unit
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Type of Maintenance : 500 Hrs
HMR / KMR Reading :
Date :
REMARKS

Section In-charge

ils of activities carried out against each tasks with observations to be mentioned.

cleaner element; Remarks - Cleaned

attery; Remarks - Checked, electrolyte level topped up, sp. Gravity is ………

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 mention about any specific defect / damage / problem noticed during the
ction for repair / rectification / replacement of parts
included in above Check List
wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
Buildings & Factories Operating Company - Plant & Machinery Business Un
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Asset Code :
Description : Wheel Loader CASE 770 with Kirloskar Engine

MAINTENANCE TASKS
Replace Engine Oil
Replace Fuel Pre Filter
Replace Fuel Micro Filter
Replace Lube Oil Filter
Check and Adjust Stabilizer Wear Pads
Replace Air Cleaners (Inner and Outer)
Checj and Top Up Break Oil
Replace Transmission Oil
Replace Transmission Oil Filter
Clean Trans Suction Strainer
Replace Hydraulic Oil Filter
Clean Exhaust Silencer
Check All Electrical Connections
Check for any leaks & loose connections & rectify it
Clean Radiator and Chek Coolant Condition
Check all Drive Belts
Wash Wheel Loader Externally
Clean Fuel Tank

Speicfic points noticed:

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 Technician / Mechanic
Note:

1) In "Remarks" column, details of activities carried out against each tasks with observations to
(Eg.
Maintenance Task - Grease water pump; Remarks - Greased
Maintenance Task - Clean air cleaner element; Remarks - Cleaned
Maintenance Task - Check battery; Remarks - Checked, electrolyte level topped up, sp. Gravit
2) In 'specific points noticed', mention about any specific defect / damage / problem noticed du
maintenance, which needs action for repair / rectification / replacement of parts
3) 250 Hrs and 500 Hrs Maintenance are included in above Check List
4) Include additional Points wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
& Factories Operating Company - Plant & Machinery Business Unit
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Type of Maintenance : 1000 Hrs
HMR / KMR Reading :
Date :
REMARKS

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 Section In-charge

ils of activities carried out against each tasks with observations to be mentioned.

cleaner element; Remarks - Cleaned

attery; Remarks - Checked, electrolyte level topped up, sp. Gravity is ………
mention about any specific defect / damage / problem noticed during the
ction for repair / rectification / replacement of parts
ntenance are included in above Check List
wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
Buildings & Factories Operating Company - Plant & Machinery Business Un
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Asset Code :
Description : Wheel Loader CASE 770 with Kirloskar Engine

MAINTENANCE TASKS
Replace Engine Oil (9.5 Ltrs)
Replace Fuel Pre Filter
Replace Fuel Micro Filter
Replace Lube Oil Filter
Check and Adjust Stabilizer Wear Pads
Replace Air Cleaners (Inner and Outer)
Replace Transmission Oil (16 Ltrs)
Replace Transmission Oil Filter
Clean Trans Suction Strainer
Replace Hydraulic Oil Filter
Clean Exhaust Silencer
Replace Front Axle Hub Oil
Replace Front Axle Differential Oil
Replace Hydraulic Oil (135 Ltrs)
Replace Rear Axle Oil (22 Ltrs)
Replace Brake Oil (1 Ltrs)
Repace Engine Coolant (18.5 Ltrs)
Check All Electrical Connections
Check for any leaks & loose connections & rectify it
Clean Radiator and Chek Coolant Condition
Check all Drive Belts
Wash Wheel Loader Externally
Clean Fuel Tank
Check & Adjust Valve Clearance (Tappet Setting)
Check Condition of Engine Vibration Dampers

Speicfic points noticed:

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
Speicfic points noticed:

Technician / Mechanic
Note:

1) In "Remarks" column, details of activities carried out against each tasks with observations to
(Eg.
Maintenance Task - Grease water pump; Remarks - Greased
Maintenance Task - Clean air cleaner element; Remarks - Cleaned
Maintenance Task - Check battery; Remarks - Checked, electrolyte level topped up, sp. Gravit
2) In 'specific points noticed', mention about any specific defect / damage / problem noticed du
maintenance, which needs action for repair / rectification / replacement of parts
3) 250 Hrs, 500 Hrs & 1000 Hrs Maintenance are included in above Check List
4) Include additional Points wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 LARSEN & TOUBRO LIMITED
ECC DIVISION (Engineering, Construction & Contracts)
& Factories Operating Company - Plant & Machinery Business Unit
Quality Management System
CHECK LIST FOR MAINTENANCE SCHEDULE
Type of Maintenance : 2000 Hrs
HMR / KMR Reading :
Date :
REMARKS

FORMAT NO.: R-7.5.1.07

REV.NO.: 00
 Section In-charge

ils of activities carried out against each tasks with observations to be mentioned.

cleaner element; Remarks - Cleaned

attery; Remarks - Checked, electrolyte level topped up, sp. Gravity is ………
mention about any specific defect / damage / problem noticed during the
ction for repair / rectification / replacement of parts
Hrs Maintenance are included in above Check List
wherever necessary if required

FORMAT NO.: R-7.5.1.07

REV.NO.: 00