Work Instruction Report

Rig: RIG26 Last Update Date: 23-NOV-20

Asset Activity: TDC.YER.1.00000 TOP DRIVE / VARCO / TDS-3 / 1 YEARLY

Opr Seq. No. 10 Department Mechanic

Description Issue work permit and record its number at comment.

Carry out 6 monthly maintenance

Opr Seq. No. 20 Department External Service Job

Description Carry out MPI inspection, ultrasonic inspection, WTM for the following component (yearly or 3000 operating hours)

1- Main shaft MPI (radial groove and split collar) and inspect for damage and wear Record measurements.
For main shaft stress relief groove (SRG), Minimum OD at lower SRG 5.386 inch, Minimum wall thickness at lower SRG is 0.853 inch.
For Load Collar Grooves Minimum Tooth OD is 7.601 inch, Maximum Groove Width 0.650 inch and Minimum Tooth Thickness 0.609 inch.

2- Bail MPI and visually inspect for damage and wear

3- Rotating head MPI and visually inspect for damage and wear
4- Elevators link MPI and visually inspect for damage and wear
5- Loading collar and retainer MPI and visually inspect for damage and wear
6- Saver sub MPI and visually inspect for damage and wear
7- IBOP (upper) MPI and visually inspect for damage and wear
8- IBOP (lower) MPI and visually inspect for damage and wear
9- Counter balance visually inspect and MPI
10- IBOP actuator shell MPI and visually inspect for damage and wear
11- Link tilts MPI and visually inspects for damage and wear, check for bulletin
12- S pipe check for washout inside pipe, MPI and WTM ends, welds and kick off Subs
13- Wash pipe assembly visually inspect and WTM
14- Carriage inspection visually inspect for damage and wear, reduplicate
15- Guide beam visually inspect for damage and wear, MPI inspect to be done On guide beam joints
16- Dolly frame rollers and guarding visually inspect for damage and wear

Opr Seq. No. 30 Department External Service Job

1
Description Perform a Non destructive Examination (NDE) of all critical load path items, NDE inspection includes visual examination, dye penetrate
examination, magnetic particle inspection, ultrasonic inspection, x ray examination, and other methods of nondestructive testing for
metallurgical integrity

Opr Seq. No. 40 Department Mechanic

Description Check hydraulic power unit (replace any worn out parts or hoses, tubes, quick connection)

Opr Seq. No. 50 Department Mechanic

Description Replace hydraulic oil by ISO VG 46

Opr Seq. No. 60 Department Electric

Description Check and repair internal wiring for transfer panel and VDC (VARCO DRILL CONSOL) to be in good working conditions
- Check wiring connections (switches - throttles- lamps- gauges - PLC - DC contactors - plugs and receptacles - barging system - alarm
system)

Opr Seq. No. 70 Department Electric

Description Check and repair service loop to be in good working conditions.

Opr Seq. No. 80 Department Electric

Description Carry out yearly maintenance for DC motor and AC blower motor

Opr Seq. No. 90 Department Electric

Description Check all working conditions for The service loop AND REPAIR AND REPALCE ANY BAD PART (WIRE HODERS ) FOR THIS LOOP
ACCORDING TO EDC Elec. W/shop EVALUATION

Opr Seq. No. 100 Department Electric

Description Check ALL switches, throttles, gauges, Plugs, receptacles, Solenoid (directional valves), power & control cables and alarm For TOP DRIVE
CONSOL are working in good condition.

Opr Seq. No. 110 Department Electric

Description Check and repair PLC panel (transfer panel)on rig floor that To be in good conditions

2
Opr Seq. No. 120 Department Mechanic

Description On completion of maintenance fill in a work order report and send it to Cairo PMS

3
4