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TABLE OF CONTENTS
1) VISUAL INSPECTION
1. VISUAL INSPECTION
P1
S1
MEGGER
S2
P2
INSULATION TEST ARRANGEMENT
P1
S1
MILIOHMMETER
S2
P2
CT RESISTANCE MEASURING ARRANGEMENT
P1
S1
+
SENSITIVE
SWITCH
AMMETER A
S2
-
+
BATTERY
-
P2
CT POLARITY TEST ARRANGEMENT
P1
S1
AMMETER A
PRIMARY S2
INJECTION
TEST SET
P2
CT RATIO TEST ARRANGEMENT
P1
STEP UP
VARIAC TRANSFORMER S1
A
AC SUPPLY V
S2
P2
PLOTTING OF THE MAGNETIZATIOM CURVE
ARRANGEMENT
S1
S1
RELAY
S2
RELAY V
S2
A
MILIOHMMETER
CURRENT
SOURCE
P2 P2
LOOP RESISTANCE MEASURING ARRANGEMENT BURDEN TEST ARRANGEMENT
• After primary injection test and with the same arrangement check that the secondary circuit CT
terminal shorting / isolation is actually working by closing the shorting link / open the slide link
and check the current.
A
a1
MILIOHM
METER
n1
a2
N
n2
VT RESISTANCE TESTING
ARRANGEMENT
A
a1
MEGGER
n1
a2
N
n2
A
a1 STEP UP
TRANSFORMER VARIAC
V
SUPPLY
n1
AC
a2
V
N
n2
A
a1
+
SWITCH A
- n1
+
BATTERY a2
-
N
n2
6.6 Verify Secondary Circuits, Terminal To Terminal For Correctness And Tightness
• Check the VT Loop Resistance with an ohmmeter at the extreme end terminals to ensure the
complete loop.
S1
S1
RELAY
RELAY V
S2
S2
A
OHMMETER
VOLTAGE
SOURCE
MICRO OHM
METER R Y B
7.3.3 Insulation Resistance Test Of All Low Voltage Wiring And Cabling At 500 V DC.
• Connect all the wires together (+ve and –ve) or (L and N) and apply the test voltage between
the wires and ground.
• Record the corresponding Insulation Resistance readings
7.6 Check Correct Operation Of All Auxiliary Contacts (For Breaker Open/Closed Positions).
CB MAIN CONTACTS
CH. 1
R Y B
CH. 2
CH. 3
CLOSING
CB CLOSING TERMINALS
ORDER
TRIPPING
CB TRIPPING TERMINALS
ORDER
DC SUPPLY +
Metering calibration shall be tested via front panel mounted test facilities.
Maximum demand indicator (MDI) meters shall be tested at 10% and 100% of full scale.
Current and voltage metering and transducers calibration shall be tested at 0, 25, 50, 100% of scale.
Watt and VAR metering and transducers calibration shall be tested at (+/- when bi-directional) 0, 25, 50,100% of rated
load and with rated voltage and current at angles of 0, 45,180, 225, 270 and 315 degrees.
KWH and KVARH metering calibration shall be tested at 10% and 100% of rated current at angles of 0, 45, 90, 180,
225, 270 and 315 degrees.
Power Factor metering and transducers calibration shall be tested at rated voltage and at 50% lead, unit y, 50% lag
power factors at 10, 50, 100% rated current.
N
A
TERMINALS
VOLTAGE
R
N
V
R R
TERMINALS
CURRENT
TERMINALS
CURRENT
Y Y
B B
N N
R R
TERMINALS
TERMINALS
VOLTAGE
VOLTAGE
Y Y
B B
N N
R R
TERMINAL
CURRENT
TERMINAL
CURRENT
Y Y
S
S
B B
N N
R R
TERMINAL
VOLTAGE
TERMINAL
VOLTAGE
Y Y
S
S
B B
N N
• Inject 25, 50 & 100 % of the full-scale current of the Current Transducer.
• Record the corresponding Current Transducer out put.
• Inject 100 % of the rated current.
• Record corresponding Current Transducer out put.
CURRENT
RELAY TEST SET
TRANSDUCER
TERMINALS
TERMINALS
CURRENT
R
INPUT
N
TERMINALS
OUTPUT
A
TERMINALS
VOLTAGE
R
INPUT
N
TERMINALS
OUTPUT
R R
TERMINAL
CURRENT
TERMINAL
CURRENT
Y Y
S
S
B B
N N
R R
TERMINAL
VOLTAGE
TERMINAL
VOLTAGE
Y Y
S
S
B B
N N
R R
TERMINALS
CURRANT
TERMINALS
CURRANT
Y Y
B B
N N
CONTACT
TIMER
TRIP
OVER CURRENT AND EARTH FAULT RELAY TESTING ARRANGEMENT
♦ Connect the current test set on the relay current terminals one at a time as following.
o Any phase to Neutral.
♦ Connect the timer to the relay tripping contact.
♦ Slowly increase the current until the pick-up indication operates.
♦ Record the operating current.
RELAY TEST SET TEST PLUG OC & EF RELAY
R R
TERMINALS
CURRANT
TERMINALS
CURRANT
Y Y
B B
N N
CONTACT
TIMER
TRIP
OVER CURRENT AND EARTH FAULT RELAY TESTING ARRANGEMENT
R
TERMINALS
VOLTAGE
N
CONTACT
TIMER
TRIP
TERMINALS
+
+
COIL
-
-
CONTACT
TIMER
RELAY
TRIPPING
RELAY TEST SET TEST PLUG
RELAY
DC VOLTAGE
TERMINALS
TERMINALS
+
+
COIL
-
-
CONTACT
TIMER
TRIP
TRIPPING RELAY TESTING ARRANGEMENT
11.3 Insulation Resistance Test Of All Low Voltage Wiring And Cabling At 500 V DC.
• Connect all the wires together (+ve and –ve) or (L and N) and apply the test voltage between
the wires and ground.
• Record the corresponding Insulation Resistance readings
12 FUNCTIONAL CHECK