ZYC180B-B Hydraulic Static Pile Driver Instruction Manual

ZYC180B-B Hydraulic Static Pile Driver
INSTRUCTION MANUAL
Hunan Newtimehope Construction Machinery Co., Ltd

湖南新天和工程设备有限公司 HUNAN NEW TIMEHOPE CONSTRUCTION MACHINERY CO.,LTD.
Contents
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1 Safty instructions ……………………………………………………………………………1
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2 Technical Parameters of ZYC180B-B Hydraulic Static Pile Driver………………………….6
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3 Basic Structure & Operating Principle ………………………………………………………..8
3-1 Basic Structure of ZYC180B-B Pile Driver ……………………………………………...8
3-2 Pressing Mechanism …………………………………………………………………...9
3-3 Border & corner Pile Mechanism………………………………………………………..10
3-4 Elevating Traction Mechanism ………………………………………………………….11
3-5 Hydraulic System ………………………………………………………………………..12
3-6 Electric System ………………………………………………………………………….15
3-7 Crane…………………………………………………………………………………….19
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4 Operating Instruction …………………………………………………………………………20
4-1 Preparation before Start-up ………………………………………………………………20
4-2 Operating Procedure ………………………………………………………………….….20
4-3 Notices……………………………………………………………………………………22
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5 Maintenance & Fault Disposal ……………………………………………………………….24
5-1 Routine Attention & Regular Maintenance …………………………………………...…24
5-2 Common Fault Reason & Disposal………………………………………………………24
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6 Disassembly, Assembly & Transport …………………………………………………………27
Weight of Each Part ……………………………………………………………………………29
Comparison of Oil Pressure & Pile Pressure……………………………………………………29
List of Lubrication……………………………………………………………………………...30
List of Accessories………………………………………………………………………………31
List of Oil Cylinder Sealing Elements…………………………………………………………..32
List of Control Valve Sealing Elements…………………………………………………….…33
List of Sealing Elements on the Oil Orifice of Hydraulic Cylinder……………………………34
List of Wearing Parts ……………………………………………………………………………35
Hydraulic Hose………………………………………………………………………………….36
Drawing of Additional Weights Collocation…………………………………………………….39
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1 Safty instructions
Before use this machine, please make sure you have read and understand the
following safety precautions, and operate the pile driver in the right way.
1. Crane usage warning :
1.1 Prohibiting the use of the crane to sling long boat and short boat.
1.2 Prohibiting the use of the crane inclined to drag pile.
1.3 Controlling strictly the lifting weights and angle.
1.4 No standing in the lifting range while crane working;
1.5 Hoisting wire rope around the roller minimum four laps
1.6 Inspecting hoisting and pile hanging wire rope frequently, replacing it once wire
broken;
1.7 Adjusting crane boom length in horizontal position; fixing the crane boom with
stationery shaft and bolt after adjusting the length;
1.8 Slewing bearing connecting bolts must be checked and tightened regularly.
Under the general working conditions, the new machine must be checked for
bolt pre-tightening force at the first 100 hours, and afterwards monthly. Keeping
enough pre-tightening force, preloaded torque 560N.m. Replacing the bolts at
10.9 grade level high strength bolts every five years or per 10,000 working
hours.
2. Machine moving fix warning

moving
2.1 Forbidening single long boat moving or two long boat moving reversely when
Long Boat grounded;
2.2 Moving long boat under one's command, ensuring without obstacles and
unpressurized facilities under and around
2.3 Long and short boat must fall on the flat ground, without hard surface objects
(especially on pile pier), Machine up-and down operation must be under
1
someone’s command, strictly control the machine gradient under 2° scope

(gradienter bubble keeps within the first big circle, namely within 0.5 scope)
( During two long boat in the same level, legs’ spread difference not exceeding
150mm), otherwise the machine body and cantilever may be cracked by
distortion.
3． Construction process warning
3.1 The X and Y of the first pile must be measured by suspension wire for every pile
position, ensuring pile to be pressed in ground vertically (gradient less than
0.2%), otherwise it will change pile direction and partial break pile;
3.2 Cliping pile and leveling machine before the pile into ground, piling less than 2m;
the operator could loose the pile and fine adjust the machine level, Pile soil
pressure than 2m pile is still not vertical, should pull out the pile and adjust for
vertical pressure
3.3 When cliping the pile, clamp must clip whole nip, prohibiting part cliping pile,
part suspended, otherwise it will damage clamp.
3.4 Using the pile pole to send pile, not clip such pile pole convex parts, otherwise it
will damage plier. When pile hanging hook not separated from, pile pressing and
hanging must be cooperated closely, hook descending speed must be higher than
the speed of piling.
3.5 Only during the main hydraulic cylinder out in the state, the vice piling cylinder
could stretch out, otherwise you will break the seat of main oil cylinder and
cause serious accidents.
3.6 Never allow operate handles during connect pile and matchups, to avoid pile
drop and hurt .
3.7 The unevenness of field and machine lifting may not make angle of swing
beyond its maximum angle (6 °). Inspecting oil pressure and temperature, if find
abnormal, stop processing immediately. In piling process especially process of
side piling, float operation not allowed (namely machine support by pile, long
2
boat wheel out of touch from rail surface), otherwise, if appear skid or pile
broken phenomenon, the pile will fall from the sky, and big the accident will
happen.
3.8 When pile pressure reduce, must supply immediately, in order to make the
piling oil pressure above requirement. Otherwise it can appear skid, even serious
accident.
3.9 Exceed 80% pressure piling capacity construction, must ensure that the site
doesn't sink.
3.10 Hydraulic system pressure must be strictly controlled in the rated range;
3.11 Prohibiting piling the pile without steel pipe cap, otherwise not only will broke
the pile, even serious accident will happen;
3.12 Reliable counterweight placed, balance the weight of both sides required;
3.13 No standing under the piling machine during piling process.
4.Maintenance warning
4.1 Before off duty must clear and clean the pile machine every shift, after the
completion of construction, wash the pile machine before transit, to ensure the
pile machine clear and clean.
4.2 Requesting a foreman responsible, and carry out each division of responsibility
to everyone. Adding the lubrication to necessary place before the start of every
shift,. Checking every part of equipment are in normal condition,
4.3 In construction process, each division responsible for monitoring equipment

operation status of each part; if find novel phenomena, stop working and
overhaul immediately;
4.4 correction and fix of clamp are required before first use of pile driver, ensure
pillar fixed clamp and guide piles in the X and Y to parallel (vertical suspension
measurement, parallel error is not more than 0.15%), otherwise will pressure
and broken pile.
3
4.5 Except for construction welding, prohibiting long boat take iron welding process,
otherwise it will damage stands cylinder piston rod.
4.6 If the first usage, the oil in the tank should be changed after working one month,
and the tank should be cleaned. Then, change the oil every half year (clear the tank
and discharge the old oil in the pipeline and components if changing the oil).
4.7 Return-oil filter must be changed when return-oil pressure is higher than 0.3
Mpa must change.
4.8 Use N68 anti-wear hydraulic oil if temperature is more than 200C. Use N46
anti-wear hydraulic oil if temperature is more than 200C.
4.9 When stopping operations, putting long & short boat grounded, keeping the
machine in level (bubble of gradienter in the first big circle, namely 0.5 range),
clamping box in the lowest positions, putting the cantilever pile horizontally, and
power cut;
4.10 Non-professionals are not allowed to adjust hydraulic system and any
component for electrical system;
4.11 The operator for main machine and crane must pass a professional training from
manufacturer before going on duty.
5．Disassembly transport warning
5.1 Cleaning the peripheral connectors with diesel oil or clean cloth before remove
hydraulic hoses for jobsite transfer, sealing the oil pipe with block or pipe cap
after unload immediately.
5.2 Cleaning peripheral connector with diesel oil or cloth before assemblying
hydraulic system and unloading block or pipe cap, ensuring the hydraulic system
unpolluted during disassembling process.
5.3 Loading the sleepers under the machine body beam, protecting the pipe and
cable from damage.
5.4 Before starting machine, checking whether tubing connection correct and
4
tightened after assembling, start motor to check whether the motor inverse.
5.5 Paying attention during transit since the facility is super-long, ultra-high,
overweight;
5.6 Under normal condition, all circuits of the hydraulic system are under extreme
pressure. When inspecting for leaks, use a small piece of cardboard,wood or
metal to locate leaks. SMALL (PINHOLE) LEAKS CAN BE DANGEROUS IF
CONTACT WITH SKIN OR EYES IS MADE. Wear approved safety glasses or
face shield, gloves, hard hat, safety shoes and work clothes during all inspection
and maintenance procedures. Before disconnecting hydraulic holes, the extreme
pressure in the circuits of the hydraulic system must be released ， or else the
extreme pressure causes injury or death to persons.
！ Note: The user will take responsibility for any equipment damage or
casualties in contravention of above-mentioned warnings
above-mentioned warnings..
5
□
2 Technical Parameters of ZYC180B-B Hydraulic Static Pile Driver
1. Pressing capability
Max pressing power 1764kN
Pressing speed (Fast) 7.8m/min
Pressing speed (Slow) 1.1m/min
One pressing stroke 1.6m
2. Traction capability
Each stroke: Longitudinal 2.4m
Transverse 0.5m
Each rotation: 15○
Traction speed: Forward 10.9m/min
Backward 6.4m/min
Left-shift 10.9m/min
Right-shift 6.4m/min
3. Lifting stroke 1.0m
1.0m
4. Applicable size of piles
Pipe pile: Φ300mm-Φ450mm
Square pile: 200×200、250×250、300×300、350×350 (mm)
Length of single pile: ＞2.0 m, ＜12 m.
5. Hydraulic system
Rated pressure： 22(18) MPa
Rated flow: 182(91) L/min
The number outside of the parentheses is for the pressing pile and the number in the parentheses
is for the crane.
6. Electric system
Power: 22X2+22=66kW
Voltage: 380 V
Current: 42.6X2+42.6=127.8 A
Frequency: 50 Hz
Input cable: YCW-3×35+1×10+1×6
7. Weight
Gross weight: 180,000kg
Max unit: 35,000kg
8. Overall dimension
(Working condition) length ×width ×height 10000×5620×17650mm
9. Distance of side pile 640mm
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Distance of corner pile 1350mm
10. Intensity of pressure of contact area:
Long boat: 81kN/m2
Short boat: 105kN/m2
11. Crane
Max hoisting load: 78.4kN
Max hoisting speed: 11m/min
Max rotating speed: 3r/min
Max modifying angle: 800
Relation between Hoisting Angle & Permitted Hoisting Capacity

Hoisting Angle Hoisting Radius of
(Degree) Capacity (kN) Gyration (m)
0 13.0 14.0
15 29.4 13
30 34.3 12
45 49.0 9
60 68.6 7
75 78.4 4
Note: The provision in the table must be strictly observed during the hoisting process.
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□
3 Basic Structure & Operating Principle
3-1 Basic Structure of ZYC180B-B Pile Driver
As shown in Fig 1: The pile driver consists of 14 parts.
1. Crane 2. Elevating Mechanism 3. Driver Body 4. Pressing Beam

5. Clamping Box 6. Drivers room 7. Electric System 8. Oil Tank
9. Electric Machine Pump Unit 10. Hydraulic System 11. Longitudinal Shift Mechanism
12. Transverse Shift & Slewing Mechanism 13. Mechanism of Side & Corner Pile
14. Additional Weight
Fig 1. ZYC180B-B Hydraulic Static Pile Driver
The structure and operating principle of the major parts are described as following.
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3–2 Pressing Mechanism

It is the major working mechanism of the pile driver which is used for operations of clamping
and pressing piles. The structure consists of pressing hydraulic cylinder, clamping box and
clamping hydraulic cylinder which is shown in Fig 2.
Firstly, main pressing cylinders return and the pressing box is elevated to the high position;
after the precast pile is hoisted into the central hole of clamping box, four clamping cylinders
extend to clamp the pile; then, operate the hand shank of pressing valve, pressing cylinder extends
to press the pile into the foundation by the induced pressure; after one stroke, the clamping
cylinder returns and the pile is released. Subsequently, returns again, and the pressing box is
elevated again, the whole process likes the following:
The operating is cycled in turn, that is, clamping pressing releasing return
clamping; so the precast pile is pressed into the foundation successively.
2
1---Hydraulic Cylinder
2---Guide Frame
3 3---Clamping Box
4---Clamping Oil Cylind
4
1. Hydraulic Cylinder 2. Guide Frame 3. Clamping Box 4. Clamping Oil Cylinder

Fig 2. Pressing Mechanism
☆Notes:
Notes: The guide frame is connected by four connecting boards (as shown the part No.5 in
Fig 2). During pressing pile, one of top connecting boards is removed for convenience for entering
pile. If the clamping box is needed to be changed, the guide frame should be fixed to main
machine or the boarder and corner mechanism, then the two bottom boards be removed. If the
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whole press pile mechanism is needed to be moved, the four connecting boards must be connected
on the guide frame to avoid the press mechanism being broken.
3–3 Border & Corner Mechanism
If border pile or corner pile is to be disposed, the pressing beam is shifted on the pillar of
border pile and fixed by set bolt and axle pin, so the pressing can be processed more than 640mm
far away from the border; meanwhile, the corner pile can be disposed, and the minimal distance of
corner pile is not more than 1350mm. The structure is shown in Fig 3.
1. Crane 2. Elevating Mechanism 3. Driver Body 4. Pressing Beam

5. Clamping Box 6. Drivers room 7. Electric System 8. Oil Tank
9. Electric Machine Pump Unit 10. Hydraulic System 11. Longitudinal Shift Mechanism
12. Transverse Shift & Slewing Mechanism 13. Mechanism of Side & Corner Pile 14. Additional Weight
Fig 3. Border & corner Pile Mechanism
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☆Notes:
Notes: during pressing corner pile, additional weight F2, F4 and F5 are placed at
corresponding place. The max pressure of boarder and corner can not overload 1200kN, or else the
machine is broken.
3–4 Elevating Traction Mechanism
The structure and the operating principle are shown in Fig 4.
1. Short Boat 2. Wheel Barrow 3. Slewing Table 4. Elevating Cylinder 5. Machine Body
6. Resetting Mechanism 7. Long Boat 8. Longitudinal Shift Hydraulic Cylinder
9. Transverse Shift Hydraulic Cylinder
Fig 4. Elevating Traction Mechanism
1. Elevating Mechanism
It consists of four end frames shown in the figure 4. One end of each end frame inserts into the
machine body. Every two ends are fixed by the beam loading the additional weight, and another
end is equipped with four hydraulic cylinders. The oil cylinder jacket is hinged to four sets of
traction wheel carriers. The machine body is elevated with the extension of the cylinder jacket and
vice versa.
2. Longitudinal Shift Mechanism
It consists of wheel carriers, hydraulic cylinders and long boats shown in the figure 4. The
pistons of two hydraulic cylinders are hinged to two long boats, and two canisters are hinged to the
traction wheel carrier. When the piston rod extends or shortens, the machine body and long boat
will make the longitudinal relative motion.
3. Transverse Shift & Slewing Mechanism
It consists of slewing table, traction wheel carriers, two short boats, two transverse shift
hydraulic cylinders, central axles and resetting mechanism shown in the figure 4. Two central axles
11
are universal-jointed with the machine body. The slewing table and the hinged four sets of traction
wheel carriers, two short boats are hanged on the central axles which can rotate and swing around
the axles. Therefore, when the two transverse hydraulic cylinders extend or shorten together, the
machine body and slewing table will make a transverse relative motion. If one cylinder extends,
another will shorten to make the relative rotation.
4. Completion of Continual Traction & Slewing Motion
The continual traction and slewing motion can be fulfilled by using the above three sets of
mechanisms. Based on the top view of Fig 4, the following is the brief introduction:
Longitudinal Traction:
The oil cylinders of end frames extend. The machine body is elevated; long boat falls to the
ground; short boat is lifted off → oil cylinder of long boat retracts to draw the wheel barrow and
machine body right-shift until the complete retraction of long boat cylinder; one stroke completes
→ oil cylinder of end frame retracts; machine body is down; short boar falls to the ground → oil
cylinder of end frame retracts continually; long boat is lifted off → oil cylinder of long boat
extends to push the long boat right-shift until one stroke completes → oil cylinder of end frame
extends; machine body is elevated; short boat is lifted off → ……
Transverse Traction:
The oil cylinder of end frame retracts. The machine body is down; long boat is lifted off; short
boat falls to the ground →oil cylinders of short boats retract together to draw the wheel barrow,
slewing table and machine body shift until one stroke of oil cylinder of short boat completes → oil
cylinder of end frame extends; machine body is elevated; long boat falls to the ground; short boat
is lifted off →oil cylinders of short boats extend together to push the short boat up-shift until one
stroke of oil cylinder of short boat completes → oil cylinder of end frame retracts; machine body is
down; long boat lifted off; short boat falls to the ground → ……
Slewing Motion:
The oil cylinders of two short boats are operated according to the transverse traction mode to
make the slewing motion by movements to the different directions.
3–5 Hydraulic System

1. General Instruction
The principle of Hydraulic system are shown in Fig.5.The host machine is consist of one set
of constant power variable pump P1 and one set of constant power variable pump P2, four groups
of manual operation multiple directional control valve A、B、C、D and 21pcs of hydraulic cylinder
which make accomplish the above functions. Pump P1 、 Pump P2 and four groups of manual
operation multiple directional control valve A、B、C、D and pressure relief valve F1 are in charge
of supplying pressure oil for host machine, make it accomplish pressing pile 、 clamping pile 、
jacking、walking、retracting legs works.One set of constant power variable pump P3 and manual
operation multiple directional control valve E、spill valve F2 make the crane accomplish lifting
works.
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2. Adjustment of Hydraulic Pump
The pump has been adjusted according to the matched power before leaving factory. In principle,
the customer is forbidden to adjust freely. If the oil pump needs to change, it should be ordered
according to the power and rotary speed of electric motor. The manufacturer should adjust the
pump.
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吊车
行走
支腿
档位
压桩
压桩
夹桩远程调压
给油
夹桩
伸缩
Fig. 5 Schematic Diagram of Hydraulic System

14
3–6 Electric System

Fig.6、Fig.7、 Fig.8 are electric system schematic diagram.
The electric system is equipped with short-circuit protection、overload protection、open-phase
protection and ground protection and so on protective measures,control power supply are all
220V,3 phase 5 wire connection.
200A
27A
D50
22kW
1#泵电机
BVR 3x6.0mm2
1A
1A
27A
D50
22kW
2#泵电机
BVR 3x6.0mm2
C63
焊机电源
BVR 6x6.0mm2
C63
焊机电源
C20
220V电源输出
Fig.6 Main circuit schematic diagram

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AC380V
C6
1#泵电机
2#泵电机
C16
AC220V
60W
主驾驶室
主驾驶室
照明
插座
Fig.7 Control circuit schematic diagram
16
27A
D50
22kW
吊机泵电机
至QF9
60W
C20
48W
C6
AC380V
XT3-1
XT3
XT3
XT3-2
XT3
XT3
XT3-2
Fig.8 Crane circuit schematic diagram
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Electric components list
Model
No. Item Code Qty.
No.&Specification
1 Residual-current QR1 CDM1L-225/4300,200A 1
circuit breaker
Miniature circuit
2 QF1,2,8 DZ47-63/3P-D50 3
breaker
Miniature circuit
3 QF3.4 DZ47-63/3P-C63 2
breaker
Miniature circuit
4 QF5,9 DZ47-63/2P-C20 2
breaker
Miniature circuit
5 QF6,10 DZ47-63/2P-C6 2
breaker
Miniature circuit
6 QF7 DZ47-63/1P-C16 1
breaker
Auxiliary touch
7 normally open KM1,3,4,6,7,9 CJX2-3210,380V 6
contactor
Auxiliary touch
8 normally close KM2,5,8 CJX2-3201,380V 3
contactor
9 Thermal relay FR1,2,3 JRS1D-36/23-32A 3
Top mounting
10 F4-11 3
auxiliary contactor
11 Time relay KT1,2,3 ST3PA/380V 1-30S 3
12 fuse protector FU1,2 RT14-20/1A 2
13 voltmeter PV 44L1-450V 1
14 ampere meter PA 44L1-200/5 1
15 current transformer TA LMK-0.66-30 200/5 1
red illuminate
16 SB1,3,5 LAY39-11BND/4,380V 3
pushbutton
green illuminate
17 SB2,4,6 LAY39-11BND/3,380V 3
pushbutton
18 knob SA1,2 LAY39-11X2 2
19 socket CZ1,2 86 type 5 aperture 10A 2
20 ceiling light EL1,2 60W 220V small oval 2
21 LED light EL3 SM6848,48W DC24V 1
Direct-current
22 VC1 S-60-24 1
main
amphenol
23 XT1,3 TB-1512 2
connector
amphenol
24 XT2,4 JH5-10 22pcs
connector
25 Cabtyre cable YCW 3x10+1x6mm2 14m
four way Inner diameterφ80，external
26 DH1 1set
collecting ring diameterφ140
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3–7 Crane
The crane consists of arm system, winding system, gyroscopic system and hydraulic control
system.
1. Arm System & Telescoping of Arm
Arm system consists of giant arm, telescoping arm, modifying amplitude oil cylinders, and
driving system of telescoping arm. Firstly the arm is set level generally when the arm is in
telescoping. After releasing two pins fixing the moving arm, turn the operating hand shank of
multi-channel valve to control the rotation of telescoping motor, so the moving arm can make
relative motion to fixed arm, and arm lengths can be fulfilled to satisfy different requirements.
☆ Note: Telescoping operation must be processed under the condition of the included angle
between arm and transverse direction being less then 10◦! After the setup of arm length, the
telescoping arm must be fixed by pins and fixing bolts.
2. Winding System
Winding system consists of hydraulic motor, internal decelerator, winding brake drum, and wire
rope for winding, as well as the assembly pulley.
3. Gyroscopic System
Gyroscopic system consists of slewing hydraulic motor, transmission shaft, pinion, and slewing
bear. The slewing bear is installed on the stator frame linked with machine body. The upper
slewing part is connected with stator frame of crane. The hydraulic motor drives the pinion to
gyrate around the gear of slewing bear to drive the whole stator frame (including arm and
operating table, etc.) for the gyratory motion of crane.
4. Hydraulic System
The principle of hydraulic control system is shown in Fig 5. The hydraulic oil exported by
hydraulic pump 2 is delivered to the crane part by slewing joint. The oil pressure of system is
controlled by the flooding valve on the multi-channel valve and is rated in 18MPa.
Manual multi-channel valve D can fulfill the control of amplitude, winding, slewing and
telescoping of arms.
19
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4 Operating Instruction
4-1 Preparation before Start-up
1.If the wire rope and other ropes of crane is fast & reliable;
2.If the oil level of oil tank is normal;
3.If the voltage is normal (no more than 400V, no less than 350V);
4.If there is electric leakage;
5.If hydraulic pipeline has leakage.
4-2 Operating Procedure
Referred to Fig 9, hand shanks of three sets of manual multi-channel reversing valves and four
electric buttons are placed on the panel of pressing operating table. Operators apply them to
process pressing working. One set of operating hand shanks of manual multi-channel reversing
valves is set on the panel of crane operating table which can fulfill the hoisting.
电压表电流表回油油压压桩油压夹桩油压系统油压

夹桩远程调压
MPa MPa MPa MPa
水平仪
左前进右前进前左移后左移正常压桩加力伸缩供油松桩右左升前左升前右升后右升
泵 1开泵 2开
左后进右后进前右移后右移加快返回返回夹桩左后降右后降前右降后右降

照明泵 1停泵 2停
行走操作手柄压桩操作手柄电机按钮升降操作手柄

Z1--Z4 Y1-Y5 S1--S4
左前缩左后缩右前缩右后缩
左前伸左后伸右前伸右后伸
支腿伸缩操作手柄
D1--D4
水平仪: Level indicator, 左后升：Rear Left Up, 左后降：Rear Left Down, 左前升：Front
Left Up，左前降：Front Left Down, 左前进：Left Forward, 左后退：Left Backward, 后
左移：Rear Left Shift, 后右移：Rear Right Shift, 回油油压：Backward Oil Pressure,
压桩油压：Pile Pressing Oil Pressure, 夹桩远程调压：Pressure Regulating For Pile
Clamping, 正常：Normal，加速：Fast，压桩：Press Pile，返回：Return，松桩：Releasing，
夹桩：Hold Pile，夹桩油压：Pile Clamping Oil Pressure，停止：Stop，启动：Start，
停止：Stop，启动：Start，前右移：Forward Left Shift，前右移：Forward Right Shift，
右前移：Right Forward，右后退：Right Backward，右前升：Right Front Up，右前降：
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Right Front Down，右后升：Right Rear Up，右后降：Right Rear Down，系统油压：
System Oil Pressure，行走操作手柄： Hand shank for traction operating，压桩操作手柄：
Hand shank for pressing operating，升降操作手柄：Hand shank for elevating operating
Fig 9. Panel Layout Drawing
1. Start
Firstly, turn on the air switch in electric power distribution cabinet. Pay attention that all hand
shanks of multi-channel valves must set on the middle discharging position; press the button on the
panel of pressing operation to start the pressing hydraulic pump unit; turn to the “pressing”
position if no abnormal after no-load operation for 3 minutes; after clamping box falls to the end,
pressure increases, observe if the pressure on the pressure gauge labeled “System Oil Pressure”
accords with the requirement of 25MPa; if pressure is normal, return the clamping hand shank to
the releasing position to observe if the oil pressure is 5MPa; if it is normal, turn the hand shank to
the middle position.
2. Positioning
Four hand shanks for traction combining with four hand shanks for elevating can make the
longitudinal or transverse shift of pile driver for the aim of pile positioning.
3. Leveling
In order to guarantee the perpendicularity of the pressed pile, the pile driver body must be
leveled before pressing. Through operating four hand shanks for elevating combining with the
observation on the zero-point adjustment of omnibearing level indicator on the panel, the leveling
can be completed.
4. Pressing
The operator can complete the pressing working only by operating four hand shanks for pressing.
The operating principle is referred to the introduction of pressing table described previously.
☆ Note: All hand shanks of multi-channel valves should turn to the middle “Discharge”
position at any time if there is no need to turn the hand shanks for certain operations, for
energy-saving and reduction of heat of oil liquor.
☆ Note: After the pressing pressure being more than 8MPa, hand shank for pressing must be
turned on the lifting position for 1-2 times rapidly before the operation of releasing hand shank,
2-3 seconds each time. After the slow release of pressing pressure, the releasing hand shank can be
turned, otherwise the great impact will be induced.
☆ Note: Operate the rapid pressing hand shank to be turned to the rapid pressing position
under the low resistance, process rapid pressing on the differential motion mode, otherwise turn to
the slow pressing position to make the great power for pressing.
21
5. Hoisting
(1) Start the electric motor of oil pump with the button on the panel.
(2) Operate the gyroscopic hand shank to make the arm of crane in the lifting position.
Operate amplitude hand shank according to the size of hoisting weight to make the arm on an
appropriate height. Operate winding hand shank to release the hook for lifting pile or other
weights.
☆ Note: The loading oil pressure of crane must be limited in the range of 18MPa.
6. Extend and retract Legs
During assambly and disassambly the driver, the legs need to be extended and retracted. Firstly,
the vavle Y4 to control the pressing pile is pushed to supply oil site. Secondly, operate the vavles D
to control legs to extend and retract.
4-3 Notices
1. Hook of crane must be confirmed detaching from pile devices before pressing, otherwise the
great accident of crane will be induced. Binding must be reliable in the process of lifting. Staff
should be away from the lifted pile as far as possible.
2. The coil number of turns of winding wire rope on the drum is not less than 4.
3. Any person is forbidden standing around the crane in the process of lifting.
4. Winding wire rope and lifting wire rope are examined at any time. If any steel wire is broken,
the rope must be changed immediately.
5. Hoisting weight on the horizon level of arm is not more than the rated value (10kN) to
prevent from overload of arm.
6. The hands and feet of staff are forbidden extending between pressing table and machine body
in the process of pressing.
7. Stopping more than 4 hours, no-load run must be proceeded for 3 minutes. If there is no
abnormal, it can work.
8. The start-up interval between two electric motors of hydraulic pumps must be more than 8
seconds.
9. In the process of longitudinal traction, hand shanks X3 and X4 must be operated in the same
time and direction, and any single or negative-direction operation is forbidden. If one of the both
longitudinal-shift hydraulic cylinders telescopes to the end position, another one must stop the
telescoping immediately, otherwise the accident will be happened damaging to the parts.
10. To prevent from injury by falling pile, hand shanks are forbidden acting at random in the
process of pile extension.
11. The perpendicularity of pile and level of machine body are examined at any time in the
22
process of pressing.
12. The operation of hand shanks and buttons must be smooth, and don’t overexert.
13. The oil pressure is examined at any time in the process of working, as well as the oil
temperature. (Max pressing oil pressure is 24MPa, Max oil pressure of crane is 18MPa, and oil
temperature is 35◦-75◦) Any abnormal condition must be resolved after stop.
14. Traction short boat and long boat must fall to the relative leveling ground without any
small-area of hard pieces.
15. When stopping the working, short boar should fall to the ground, and long boat should fall to
the ground somewhat. The clamping box is released to the lowest position, and the power supply is
switched off.
16. During hoisting, prohibit from overloading. The diver must observe the performance
parameters of the crane and the indicator tray of the arm to hoist weights, or else the safety
incident will happen.
23
□
5 Maintenance & Failure Disposal
5-1 Routine attention and regular maintenance

1.Persist on regular lubrication (Referred to Schedule of Lubrication).
2.Clear dust and soil of machine body after the daily working.
3.Often examine if fixed bolts are released, and pay especial attention to fixed bolts the
pressing frame and elevating cylinder. The torques of multiple bolts must be assured to be
even.
4.Specially keep the cleanness of hydraulic system. Add oil by special splashing oil tanker
with the filtration accuracy being not less than 20μ.
5.If the first usage, the oil in the tank should be changed after working one month, and the
tank should be cleaned. Then, change the oil every half year (clear the tank and discharge
the old oil in the pipeline and components if changing the oil).
6.Dismounting the hydraulic components in a clean place.
7.Keep return oil filter clean. If the value of return oil pressure gauge is more than 0.4MPa,
the oil return filter core should be cleaned or changed. Clean it one time every month.
8.All binding bolts on the joints and components should be screwed down every month.
9.If the oil liquor is whitish and turbid, oil must be changed immediately, otherwise the
hydraulic components will be damaged in the early stage.
5-2 Common failure reason and resolve methods
No. Failure Causes resolve methods
phenomena
⑴ The guiding cone valve of Dismantle and wash. If seal is
damaged, whet and repair or
flooding valve (Referred to Fig 4) is change the seal.
not sealed properly. The common
reason is that some dirty is clamped
between the gimlet-point and valve
Pressure being not seat or the sealing surface is
1 on the set value or damaged.
no pressure at all
(2)Damping hole in the middle of Clear the dirty.
main valve of flooding valve is
blocked by foreign material.
⑶ The core of main valve of Clear and adjust.
flooding valve is jammed in the
common open position, and not been
24
reset.
⑷The rotation direction of hydraulic Change the rotation direction
pump is in fault. of electric motor.
⑸Shortage of oil taking of hydraulic Add oil or find the leakage
pump (accompanied with serious and seal.
noise). The common reason is the
over-low oil level or air leakage of
oil suction pipe.
⑹Distributing oil tray or return tray Change the related
of hydraulic pump wear out. components.
⑺Main springs or guiding valve Replace related components.
springs of flooding valve are blocked
or broken.
⑴ Hole on guiding valve seat of Detach the valve to clear the
flooding valve is blocked by foreign foreign material and repair.
The pressure is material, so the flooding valve can
beyond the rated not work.
2
value quickly. ⑵ Hole of main valve of flooding Detach the valve to clear and
stop immediately repair.
valve is jammed, so the valve can
not work.
⑴ Hydraulic control unilateral valve Take the core out and observe
F3 is not sealed properly and leaks. if the foreign material exists
between the core and valve
seat, or there is serious wear.
Clamping
3 pressure being not Repair or change correlative
persistent components.
⑵ The piston seal of clamping Change the damaged seal.
hydraulic cylinder is damaged to
induce the crossing cylinders.
⑴ Working under the flooding state Note: Turn all hand shanks of
for a long time. multi-channel valves to the
middle “Discharge” position
at any time if not in the
Overheat of oil
working status.
4 liquor
⑵ Failure on hydraulic pump, the Overhaul the hydraulic pump.
pump is too heat to touch.
⑶ The environmental temperature is Stop to cool.
too high.
⑷Lower oil level. Add hydraulic oil.
25
Leakage of joints (1)Screw down joints.

(2)Dismantle and clean ， or
replace related components
Leakage between piston rod and (1)Replace seal ring.
(2)Repair and replace related
guide sleeve of hydraulic cylinder is
5 Leakage components
induced by the damaged seal in
guide sleeve, or the serious damage
of fitting surface of guide sleeve and
piston rod.
26
□
6 Disassembly, Assembly & Transport
If pile driver changes the building site, it should be disassembly into five parts(host
machine, pressing cylinder, longitudinal shift mechanism, transverse shift mechanism, counter
weight) for the convenient transportation. The disassembly and assembly procedures are as below:
1.Use crane(own crane) hoisting away all the counter weight.
2.Lifting Clamping pile box, shut down main pump electrical machine, push pressing pile
hand shank to put clamping pile box to the lowest at ease, then dismantle the hinged axis which
connecting pressing pile cylinder, and make pressing pile cylinder piston rod fully retract, then
dismantle the 2pcs of pressing pile cylinder.
3.Lifting away all the counter weight beams.
4.Uprising host machine, move host machine to one end of long boat, and then fall host
machine, make short boat fall to the ground, dismantle center axis cardboard, then can dismantle
short boat.
5.Uprising host machine, move host machine to one end of longitudinal shift mechanism, and
use the same method to dismantle the other transverse shift mechanism.
6.Pour into platform lorry to the bottom of host machine, place sleeper, slowly make host
machine fall on the platform lorry.
7.Dismantle leg bulb gland bolts, retract supporting oil cylinder to minimum, pull out leg
fixing axis, turn on telescopic oil supply operating handle, then pull shrink multiway valve
operating handle to have all legs retract to the inside of host machine and fixing hinged pin.
8.Push crane side pile legs to sides of host machine and fasten them, turn side pile bracket and
fasten them.
9.Lifting long boats to platform lorry.
10.Keep the crane arm level, fall on to support frame, hitch the 2pcs of fixation hook to avoid
wiggle.
11.The rest part is host machine,boundary dimension L× W×H=10.75M ×3.34M×3.1M,
please refer to Fig.10.
12.Turn off the power, dismantle hydraulic static pile driver＇s power line, put away tools, tidy
up the place, lock doors and windows, cover the raincloth.
While on new jobsite,the assembly procedure is just opposite of the above procedure.First to
arrange long boat,then pour into platform lorry......
27
☆Note: In the above process of disassembly, after each oil pipe being demounted, the pipe
must be plugged immediately and reliably by corresponding hydraulic fluid connection cover or
block.
Fig.10 ZYC180B-B Host machine transportation diagram
28
Weight of Every Parts
Item Weight（t）
Host machine 78
Maximum package(excluding 27+7.85
legs)+crane assembly
Pressing cylinders and beams 3
Longitudinal shift mechanism 7.7X2=15.4

Transverse shift mechanism 6.63X2=13.26
Legs assembly 1.34X4=5.36
Clamping pile box 1.75
Counter weight beam 4.5
Counter weight 102
Comparison of Oil Pressure & Pile pressure

Pressure Piling pressure（fast） Piling pressure（normal） Piling pressure（normal）
(Mpa) 2 cylinder （tf） 2 cylinder （tf） 4 cylinder （tf）
6.0 11.6 24.6 49.2
8.0 15.5 32.8 65.6
10.0 19.3 41.0 82.0
12.0 23.2 49.2 98.4
14.0 27.1 57.4 114.8
16.0 31.0 65.6 131.2
18.0 34.8 73.8 147.6
20.0 38.7 82.0 164.0
22.0 90.2 180.4

Main and assist pressure Cylinder diameter are 160mm。
29
List of Lubrications
Lubricating Quan
Item How Type of the lubricant Period
parts tity
Longitudinal Oiling by Synthetic lithium based
Z1 16 10days
moving wheels Grease gun Grease (SY141-80)
Transverse Oiling by Synthetic lithium based
Z2 12 10days
Moving wheels Grease gun Grease (SY141-80)
Guide wheels of Oiling by Synthetic lithium based
Z3 8 10days
Clamping box Grease gun Grease (SY141-80)
Bulb seat of Oiling by Synthetic lithium based
Z4 8 30days
Moving device Grease gun Grease (SY141-80)
Graphite calcium base
Z5 Central shaft 2 Coating 30days
Grease（SY405—65）
Supporting Graphite calcium base
Coating
Z6 Surface of 2 3days
rotation platform
Z7 Guide rail 4 Coating 3days
Rail on moving Graphite calcium base
Z8 4 Coating 10days
mechanism Grease（SY405—65）
QY1 Slewing gear 1 Coating 10days
QY2 Chain 1 Coating 30days
QY3 Wire rope 1 Coating 10days
Modified breadth Oiling by Synthetic lithium based
QY4 4 10days
cylinder shaft Grease gun Grease (SY141-80)
Upper wheel Graphite calcium base
QY5 supporting 1 Coating 10days
Rope
Lower wheel Graphite calcium base
QY6 supporting 1 Coating One day
Rope
Oiling by Synthetic lithium based
QY7 Pulley block 1 10days
Grease gun Grease (SY141-80)
Roller supporting Oiling by Synthetic lithium based
QY8 1 60days
Extension jib Grease gun Grease (SY141-80)
Bearings in Oiling by Synthetic lithium based
QY9 2 60days
winch Grease gun Grease (SY141-80)
QY1 Oil Extreme pressure gear
Gears in winch 1 One year
0 change Lubricating oil（90＃）
QY1 Oiling by Synthetic lithium based
Slewing Bearing 1 60days
1 Grease gun Grease (SY141-80)
Note：1. Lubrication use ZG－Ｓgraphite albany grease (SY405-65)。
2. Grease gun use SY1413-80 synthetic lithium grease。
30
3. Use N68 anti-wear hydraulic oil if temperature is more than 200C. Use N46 anti-wear
hydraulic oil if temperature is more than 200C.
List of Accessories Tools

No. Name Specification Quantity
1 Flat Screwdriver 75×5 1
2 Flat Screwdriver 200×８ 1
3 Crisscross Screwdriver 75×5 1
4 Crisscross Screwdriver 200×８ 1
5 Hex Wrench 5－22 1
6 Adjustable wrench 500 mm 1

7 Ball peen Hammer 0.88kg 1
8
oil port cap 12
9 Snap Ring Pliers 1 set
10 Wire-cutter 200mm 1
11 Grease Gun 1 set
12 stay spanner 1 set (10PCS)
13 Electric Test pencil 1
14 oil port plus 12
31
List of Oil Cylinder Sealing Elements

Cylinder Name Specification Quantity Note
Lift cylinder Support rings Φ180XΦ175X14.8 2 YRK
of crane Ring Seal D180 1 YRKC1-076
“O” ring 180X5.7 1 GB1235-76
Dustproof ring K125 1 YRK
Ring Seal 125 1 YRKC4-059
IDI seal ring D125 1 YRKA-170
“O” ring seal 100X5.7 1 GB1235-76
Clamping Support rings Φ280XΦ275X9.8 2 YRK
Piling Ring Seal D200 2 YRKC4-069
cylinder
“O” ring 280X5.7 1 GB1235-76
Ring Seal D280 1 YRKC1-087
IDI seal ring D200 1
Long and short Support rings Φ125X120X19.8 2 YRK
boat cylinders Ring Seal D125 1 YRKC1-076
“O” ring seal 125X5.7 1 GB1235-76
“O” ring seal 65X3.1 1 GB1235-76
Pressing pile Support ring Φ160XΦ155X14.8 1 YRK
cylinder Ring Seal D160 1 YRKC1-082
“O” ring seal Φ160X5.7 1 GB1235-76
“O” ring seal 85X5.7 1 GB1235-76
Leg cylinder Support rings Φ220XΦ215X11.5 2 YRK
“O” ring seal Φ220X5.7 2 GB1235-76
“O” ring seal Φ130X5.7 1 GB1235-76
32
List of Control Valve Sealing Elements

Control Valve Name Specification Quantity Note
“O” Ring seal 26X2.4 8 GB1235-76
“O” Ring seal 22X2.4 8 GB1235-76
Travel and lift of “O” Ring seal 25X2.4 30 GB1235-76
Multi-way Control Valve “O” Ring seal 14X2.4 10 GB1235-76
ZS1-L20H-4T-GD2 “O” Ring seal 12X1.9 10 GB1235-76
Compounding seal D27 20 GB892-77
Dust proof ring J22 8 GB10708.3-89
“O” Ring seal 38X3.5 3 GB1235-76
“O” Ring seal 32X3.5 3 GB1235-76
Multi -way Control Valve “O” Ring seal 35X3.1 14 GB1235-76
for pressing pile “O” Ring seal 12X1.9 4 GB1235-76
ZS1-L25H-5W-GD10 “O” Ring seal 14X2.4 4 GB1235-76
Compounding seal D42 16 GB892-77
Dust ring J35 4 GB10708.3-89
“O” Ring seal 30X3.1 4 GB1235-76
“O” Ring seal 25X2.4 4 GB1235-76
Multi-way Control Valve
“O” Ring seal 26X2.4 16 GB1235-76
of Crane
ZS1-L20H-4T-2Y20 “O” Ring seal 38X3.1 4 GB1235-76
“O” Ring seal 12X1.9 5 GB1235-76
Dustproof ring J32 4 GB10708.3-89
Hydraulic Control “O” Ring seal 12X1.9 1 GB1235-76
one-way valve “O” Ring seal 35X3.1 2 GB1235-76
MZL4-H10B
“O” Ring seal 35X3.1 2 GB1235-76
Main pressure relief Valve
MZL5-H32B “O” Ring seal 12X1.9 1 GB1235-76
compose seal D36 1 GB892-77
Pressure relief Valve “O” Ring seal 12X1.9 1 GB1235-76
MZL5-H10 “O” Ring seal 22X2.4 2 GB1235-76
“O” Ring seal 22X2.4 2 GB1235-76
Balance Valve
“O” Ring seal 12X1.9 1 GB1235-76
“O” Ring seal 25X2.4 2 GB1235-76
Crane balance Valve
“O” Ring seal 22X1.9 1 GB1235-76
Cutoff Valve Dg25 “O” Ring seal 40X3.1 8 GB1235-76
33
List of Sealing Elements on the Oil Orifice of Hydraulic Cylinder

Cylinder(pump) Name Specification Quantity Note
Orifices of Pressing Pile Cylinder compounding seal D33 4 GB892-77
Orifices of crane Cylinder compounding seal D33 2 GB892-77
Orifices of Telescope Motor compounding seal D33 2 GB892-77
List of Sealing Elements of 63YCY Pump

No. Name Specification Quantity Note
1 Framework Seal 46×62×12 1
2 O- Ring Ф170×3.1 1
3 O- Ring Ф85×3.1 1
4 O- Ring Ф43.7×2.65 1
5 O- Ring Ф41×3.5 3
34
List of Wearing Parts of ZYC180B-B Hydraulic Static Pile Driver

No. Name Specification Quantity Note
1 Pump 63YCY14-1B 1
2 Return Oil filter RFA-630-30F １
3 Return Oil filter YLH-400-30F 1
3 Control Valve of Crane ZS1-L20H-4T-2Y2O 1
4 Bolts for Ball Head Cover of M24X70 64
Dolly
5 Pressure meter Y100-40MPa 4
Y100-2.5MPa 2
6 Lift Control Valve ZS1-L20H-4T-GD2 1
7 Air Filter PAF2-0.02-0.5f-10F 2
8 Travel Control Valve ZS1-L20H-4T-GD2 1
9 Control Valve for Pressing Pile ZS1-L25H-5W-GD10 1
10 Hydraulic Control One-way Valve MZL4-H10B 1
11 Leg Control Valve MZL4-H10B 4
12 Safe Valve MZL5-H10B 1
13 Main Overflow Valve MZL5-H32B 1
14 Hydraulic Oil N68＃ 1000L
15 Four way collecting ring 100A 1
16 Cut-off Valve Dg20 4
35
High Pressure Hydraulic Hose of ZYC180B-B Hydraulic Static Pile Driver
No. position Model No. Qty. Remarks

1 63 Bump H/H3-25X4SP-1000 1
2 H/H3-16X1W-800 1
3 63 Bump H/H3-25X4SP-1100 1
4 H-16X1W-1100 1
5 Main inlet hose H/H3-32X4SP-680 1
6 Main return hose H-38X2W-800 1
7 Crane bump H3/H3-25X4SP-2600 1 V right
8 H/H3-16X1W-1050 1
9 Multi -way Valve 1 H/H3-19X4SP-800 1
10 H/H3-13X3W-2200 1
11 H/H3-13X3W-2200 1
12 H/H3-13X3W-4700RS 1
13 H/H3-13X3W-4700RS 1
14 H/H3-13X3W-3800RS 1
15 H/H3-13X3W-3800RS 1
16 H/H3-13X3W-4000RS 1
17 H/H3-13X3W-4000RS 1
18 H/H3-19X1W-1000 1
20 H3/H3-19X4SP-2400 1
21 H3/H3-19X4SP-2600 1
22 H/H3-19X4SP-1400 2
23 H/H3-19X4SP-1400 2
24 H/H3-13X3W-1800 1
25 H/H3-13X3W-1800 1
26 H/H3-25X1W-800 1
28 H/H3-13X3W-3600RS 1
29 H/H3-13X3W-3600RS 1
30 H/H3-13X3W-2600RS 1
31 H/H3-13X3W-2600RS 1
32 H/H3-13X3W-1600 1
33 H/H3-13X3W-1600 1
34 H/H3-13X3W-1100 1
36
35 H/H3-13X3W-1100 1
36 H/H3-19X1W-800 1
37 Multi -way Valve 4 H/H3-8X2W-1700 1
38 H/H3-8X2W-1700 1
39 H/H3-8X2W-1700 1
40 H/H3-8X2W-1700 1
41 H/H3-8X2W-1700 1
42 H/H3-8X2W-1700 1
43 H/H3-8X2W-1700 1
44 H/H3-8X2W-1700 1
45 H/H3-8X2W-1100 2
46 H/H3-8X2W-1300 2
47 To Leg Cylinders H/H3-13X3W-1950RS 2
48 H/H3-13X3W-1950RS 2
49 H/H3-13X3W-700 4
50 H/H3-13X3W-750 4
To Short Boat
51 Cylinder H-13X2W-1400RS 2
52 Clamping Box H-13X2W-2000RS 2
53 Clamping Box H/H3-10X2W-320 3
54 H/H3-10X2W-350 5
55 Press pile hose H-19X4SP-750 4
56 H-19X4SP-800 4
57 To Pressure Meter H/H3-6X2W-600 1
58 H/H3-6X1W-1450 1
59 H/H3-6X2W-2450 1
60 H/H3-6X2W-1500 1
61 Control Oil Hose H/H3-6X2W-350 1
62 H/H3-6X2W-2200 1
63 H-6X2W-1100 2
64 H/H3-6X2W-900 2
65 Return Oil Hose H/H3-13X1W-900 1
66 Side Clamping Hose H/H3-13X2W-3000RS 2
67 Hose of Leakage H/H3-13X1W-800 1
Return Oil Hose of
68 Crane H/H3-25X1W-2300 1
69 Modulate Breadth H/H3-13X2W-1600RS 2 V right
70 H/H3-13X2W-500 1
37
71 Flex Cylinder H/H3-8X2W-2800 2

72 H/H3-8X1W-2200 1
73 Winches H/H3-19X3W-2800 1
74 H/H3-19X3W-2500 1
75 H/H3-8X1W-1800 1
76 Turning H/H3-13X2W-3000 2 V reverse
77 H/H3-8X1W-1800 1
38
Attachment——counter weight lay out
ZYC180B-B hydraulic static pile driver counter weight lay out diagram
39
ZYC180B-B counter weight layout diagram in pressing side pile
ZYC180B-B counter weight layout diagram in pressing corner pile

40

ZYC180B-B Hydraulic Static Pile Driver Instruction Manual

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ZYC180B-B Hydraulic Static Pile Driver Instruction Manual

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ZYC180B-B Hydraulic Static Pile Driver

Hunan Newtimehope Construction Machinery Co., Ltd

1. Crane usage warning :

1.2 Prohibiting the use of the crane inclined to drag pile.

1.3 Controlling strictly the lifting weights and angle.

1.4 No standing in the lifting range while crane working;

2. Machine moving fix warning

someone’s command, strictly control the machine gradient under 2° scope

3． Construction process warning

3.13 No standing under the piling machine during piling process.

4.3 In construction process, each division responsible for monitoring equipment

5．Disassembly transport warning

Relation between Hoisting Angle & Permitted Hoisting Capacity

1. Crane 2. Elevating Mechanism 3. Driver Body 4. Pressing Beam

3–2 Pressing Mechanism

1. Hydraulic Cylinder 2. Guide Frame 3. Clamping Box 4. Clamping Oil Cylinder

1. Crane 2. Elevating Mechanism 3. Driver Body 4. Pressing Beam

3–5 Hydraulic System

Fig. 5 Schematic Diagram of Hydraulic System

3–6 Electric System

Fig.6 Main circuit schematic diagram

Fig.7 Control circuit schematic diagram

Fig.8 Crane circuit schematic diagram

Electric components list

电压表 电流表 回油油压 压桩油压 夹桩油压 系统油压

MPa MPa MPa MPa

左后进 右后进 前右移 后右移 加快 返回 返回 夹桩 左后降 右后降 前右降 后右降

行走操作手柄 压桩操作手柄 电机按钮 升降操作手柄

5-1 Routine attention and regular maintenance

Leakage of joints (1)Screw down joints.

Fig.10 ZYC180B-B Host machine transportation diagram

Weight of Every Parts

Longitudinal shift mechanism 7.7X2=15.4

Comparison of Oil Pressure & Pile pressure

8.0 15.5 32.8 65.6

10.0 19.3 41.0 82.0

12.0 23.2 49.2 98.4

14.0 27.1 57.4 114.8

16.0 31.0 65.6 131.2

18.0 34.8 73.8 147.6

20.0 38.7 82.0 164.0

22.0 90.2 180.4

List of Accessories Tools

4 Crisscross Screwdriver 200×８ 1

5 Hex Wrench 5－22 1

6 Adjustable wrench 500 mm 1

9 Snap Ring Pliers 1 set

11 Grease Gun 1 set

12 stay spanner 1 set (10PCS)

13 Electric Test pencil 1

14 oil port plus 12

List of Oil Cylinder Sealing Elements

List of Control Valve Sealing Elements

List of Sealing Elements on the Oil Orifice of Hydraulic Cylinder

List of Sealing Elements of 63YCY Pump

List of Wearing Parts of ZYC180B-B Hydraulic Static Pile Driver

High Pressure Hydraulic Hose of ZYC180B-B Hydraulic Static Pile Driver

No. position Model No. Qty. Remarks

71 Flex Cylinder H/H3-8X2W-2800 2

Attachment——counter weight lay out

ZYC180B-B counter weight layout diagram in pressing side pile

ZYC180B-B counter weight layout diagram in pressing corner pile

电压表电流表回油油压压桩油压夹桩油压系统油压

左后进右后进前右移后右移加快返回返回夹桩左后降右后降前右降后右降

行走操作手柄压桩操作手柄电机按钮升降操作手柄