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EQUIP. MAINTENANCE EQUIPMENT DESCRIPTION INST.

TAG Motor Brand CAPACITY


NO. PLAN RTD length BRAND NAME
Replacement of UV Lamp Functional Location Task List
20045326 6EBH-UVL01 UV Lamp - Brewhouse Wort Aerator PM610-BRW3110-UVL01 6ENG-UVL
20045327 6EPYT-UVL001 UV Lamp - Pitching Yeast Room PM610-BRW3120-PYT
20045328 6EYPT-UVL001 UV Lamp - Yeast Propagation Tank Room PM610-BRW3120-PYC01.TNK
20045329 6EFIL-UVL001 UV Lamp - KMV Preparation Area PM610-BRW3120-KMV
20045330 6EFIL-UVL009 UV Lamp - Resto/Buffer 1 Tank Area PM610-BRW3140-CEL01.BBT01
20045331 6EFIL-UVL010 UV Lamp - Resto/Buffer 2 Tank Area PM610-BRW3140-CEL01.BBT02

20045332 6EQA-UVL01 UV Lamp 1 - QA Microplating Room PM610-QAD3160-UVL01 6ENG-UVL


20045333 6EQA-UVL02 UV Lamp 2 - QA Microplating Room PM610-QAD3160-UVL02

Inspection and cleaning only


20045326 6EBH-UVL02 UV Lamp - Brewhouse Wort Aerator PM610-BRW3110-UVL01 6ENG-UVL
20045327 6EPYT-UVL002 UV Lamp - Pitching Yeast Room PM610-BRW3120-PYT
20045328 6EYPT-UVL002 UV Lamp - Yeast Propagation Tank Room PM610-BRW3120-PYC01.TNK
20045329 6EFIL-UVL008 UV Lamp - KMV Preparation Area PM610-BRW3120-KMV
20045330 6EFIL-UVL011 UV Lamp - Resto/Buffer 1 Tank Area PM610-BRW3140-CEL01.BBT01
20045331 6EFIL-UVL012 UV Lamp - Resto/Buffer 2 Tank Area PM610-BRW3140-CEL01.BBT02

20045332 6EQA-UVL03 UV Lamp 1 - QA Microplating Room PM610-QAD3160-UVL01


20045333 6EQA-UVL04 UV Lamp 2 - QA Microplating Room PM610-QAD3160-UVL02
FMLA TOR settingMOTOR RPM
DATE INSPECTED
NEXT INSPECTION
FREQ. Load Result Megger test msdf#
RANGE CONNECTION DATE CAL. NEXT CAL. REFERENCE # ERROR

Every February 2/20/2015


Every February 2/20/2015
Every February 2/20/2015
Every February 2/20/2015
Every February 2/20/2015
Every February 2/20/2015
Gr Cntr Every February
1 Every February 2/20/2015
Every February 2/20/2015

Gr Cntr
2 Every September 9/20/2015
Every September 9/20/2015
Every September 9/20/2015
Every September 9/20/2015
Every September 9/20/2015
Every September 9/20/2015
Every September
Every September 9/20/2015
Every September 9/20/2015
REMARKS WORK DESCRIPTION
EQUIP. MAINTENANCE EQUIPMENT DESCRIPTION INST. TAG Motor Brand CAPACITY FMLA TOR setting MOTOR RPM
NO. PLAN RTD length BRAND NAME RANGE CONNECTION

COMPLEX EMERGENCY LIGTHS


Task list 6EMR-EML BREWERY
k PM610-ENG2700-EMR
20053337 6EMR-EML0001 1 Engineering Emergency Ligths

no emergency ligths

k
20053338 6EMR-EML0002 2 WWTP Emergency Ligths
Control room

k
20053339 6EMR-EML0003 3 Refrigeration Emergency Ligths
Panel board (inside)
2nd floor

k
20053340 6EMR-EML0004 4 Steam Emergency Lights
Facing Hallway

k
20053341 6EMR-EML0005 5 WCP Emergency Lights
Entrance
MCC area
Basement area
k
20053342 6EMR-EML0006 6 Compress air Emergency Ligths

no emergency ligths

k
20053343 6EMR-EML0007 7 CO2 Emergency Ligths

no emergency ligths

k
20053344 6EMR-EML0008 8 Brewhouse Emergency Lights
20053366 BH Ground Floor Emergency Lights
20053367 BH 2nd floor Emergency Lights

20053368 BH Control room Emergency Lights

20053369 BH Power Center Emergency Lights


20053370 BH Infront power center Emergency Lights
20053371 BH Brewing Office Emergency Lights
20053372 BH Hallway Emergency Lights
20053373 BH Brewing Locker room Emergency Lights

k
20053345 6EMR-EML0009 9 Fermening Emergency Ligths
TFF control room facing tank
TFF control room facing Flush Pasteurizer
Tunnel Fermenting
Tunnel Storage ST 20 - 24
Tunnel Storage ST 25 - 32

k
20053346 6EMR-EML0010 10 Aging Emergency Lights
Storage Tank # 28

k
20053347 6EMR-EML0011 11 Filtration Emergency Lights
Control room
Hallway
Power center
k
20053348 6EMR-EML0012 12 HSBL1 Emergency Ligths
Power center
PQC
Mini Lab
Outside PQC near stairs
Outside Conference room
Packaging office

k
20053349 6EMR-EML0013 13 HSBL2 Emergency Lights

no emergency ligths

k
20053350 6EMR-EML0014 14 Kegracking Emergency Lights

no emergency ligths

k
20053351 6EMR-EML0015 15 QA Emergency Lights
Laboraory facing back
Laboraory facing front
Micro Lab.
Taste test room
Bodegeta

6EMR-EML0000 16 NAB Emergency Lights


Ground floor
1
2
3
4
5
2nd floor
1 pc

SERVICES
k PM610-ENG2700-EMR
20053352 6EMR-EML0016 1 PMO Emergency Lights 600-1200
Front

k
20053353 6EMR-EML0017 2 Finance Emergency Lights 600-1400

no emergency ligths

k
20053354 6EMR-EML0018 3 HRA Emergency Lights 600-1500

no emergency ligths

k
20053355 6EMR-EML0019 4 Log Manager Office Emergency Lights 600-1610

no emergency ligths

k
20053356 6EMR-EML0020 5 Materials Emergency Lights 600-1620

no emergency ligths

k
20053357 6EMR-EML0021 6 PSO Emergency Lights & PSO Annex 600-1630

no emergency ligths

k
20053358 6EMR-EML0022 7 Sales Log Emergenvy Lights 621-7414

no emergency ligths

k
20053359 6EMR-EML0023 8 QPM Emergency Lights 105-1815

no emergency ligths

k
20053360 6EMR-EML0024 9 1521 Emergency Lights 600-1820
1 unit Emergency light
1 unit Emergency light

SALES
k PM610-ENG2700-EMR
20053361 6EMR-EML0025 1 Area Sales Emergency Lights 600-1300

no emergency ligths

k
20053362 6EMR-EML0026 2 CVN Region office Emergency Lights 621-4414
Front
Back

k
20053363 6EMR-EML0027 3 CVN Sales office Emergency Lights 621-5117

no emergency ligths

k
20053364 6EMR-EML0028 4 CVS Region office emergency Lights 623-4435
Teritory Sale Manager

k
20053365 6EMR-EML0029 5 CVS Sales office Emergency Lights 623-5268
Conference room

BREWHOUSE
6EBH-EML 6EBH-EML01 Clean /Testing and simultion of Emergency Light BH
EE Panel control room
BH Stair case level 1
BH Stair case level 2
CHEMICAL ROOM
6EBH-EML02 Clean /Testing and simultion of Emergency Light Chemical rm
Facing main door
Stock rm

CELLAR AREA
3rd floor entrance
Pasillo to Locker room
Pasillo to back Cellar

QUALITY ASSURANCE
Main Lab no.1
Main Lab no.2
Taste test room
Micro lab.

STEAM AND REFRIGERATION PLANT


Refrigeration
Control room
Compresse Outairside Panel Board
SteamBoiler area
CO2 Second floor stairs

WATER TRATMENT PLANT


Entrance
MCC AREA
Basement area

WASTE WATER TREATMENT PLANT


Main area 2nd floor
DATE INSPECTED NEXT INSPECTION FREQ. Load Result Megger test ICO # REMARKS WORK DESCRIPTION
DATE CAL. NEXT CAL. REFERENCE # error found error left

6 month

6 month

6 month

6 month

6 month

6 month

6 month

6 month
6 month

6 month

6 month

6 month

6 month

6 month

6 month
6 month

6 month

6 month

6 month

6 month

6 month

6 month

6 month

6 month
6 month

6 month

6 month

6 month

6 month

Clean /Testing and simultion of Emergency Light


EQUIP. MAINTENANCE Task list EQUIPMENT DESCRIPTION INST. TAG Brand CAPACITY FMLA
NO. PLAN

6ENG-GND Grounding System Electrodes


20040756 PM610-ENG2700-GRD
20040756 Grounding System PM610-ENG2700-GRD Grounding Systems
20014809 Ground Electrode-SRP & Filtration Bldg.
20014810 Ground Electrode-BHSE & Cellars Bldg.
20014811 Ground Electrode-HSBL Bldg.
20014812 Ground Electrode-Beer Admin. Bldg.
20050031 Ground Electrode-WWTP
20050032 Ground Electrode-Truckscale

20040757 PM610-ENG2700-TRV 6ENG-TVL TRANSFORMER VAULT


PM610-ENG2700-TRV Transformer Vaults
20015093 PM610-ENG2700-TRV01 Transformer Vault - Old Magnolia
20015094 PM610-ENG2700-TRV02 Transformer Vault - GSD Basement
20015095 PM610-ENG2700-TRV03 Transformer Vault - Sales Off/LogCom.
20015096 PM610-ENG2700-TRV04 Transformer Vault - SGD Area
Transformer Vault - Near Chapel area
All Instruments

20040758 PM610-ENG2700-PMH 6ENG-MNH POWER MANHOLE


20040758 Power Manhole PM610-ENG2700-PMH Power Manholes
20015097 PM610-ENG2700-PMH01 PWR Manhole - WTP Front Door MH 1
20015098 PM610-ENG2700-PMH02 PWR Manhole - WTP Front Door MH 2
20015099 PM610-ENG2700-PMH03 PWR Manhole - Power Plant-HSL
20015100 PM610-ENG2700-PMH04 PWR Manhole - Audit Building Area
20015101 PM610-ENG2700-PMH05 PWR Manhole - Sales Office
20015102 PM610-ENG2700-PMH06 PWR Manhole - Gasoline Station Chapel Area
20015103 PM610-ENG2700-PMH07 PWR Manhole - Logistics Comm.

20040759 PM610-ENG2700-PCT 6ENG-PC Load Centers


20040759 Power Center PM610-ENG2700-PCT Power Centers
20015042 PM610-ENG2700-PCT01 SRP HOLEC (Left) Power Center
20015043 PM610-ENG2700-PCT02 SRP HOLEC (Right) Power Center
20015045 PM610-ENG2700-PCT03 SRP CO2 PHILEC Power Center
20015046 PM610-ENG2700-PCT04 New SRP Power Center
20053611 F12 - New SRP Power Center Capacitor Bank
20015052 PM610-ENG2700-PCT05 Filtration Power Center
20053605 F11/F17 - Filtration Power Center Capacitor Bank
20015048 PM610-ENG2700-PCT06 BHSE BBC (Right) Power Center
20015049 PM610-ENG2700-PCT07 BHSE 3 Power Center
20053604 F11/F17 - Brewhouse Power Center Capacitor Bank
20015051 PM610-ENG2700-PCT08 Cellars HOLEC Power Center
20015053 PM610-ENG2700-PCT09 Cellars UNILECTRA Power Center
20015056 PM610-ENG2700-PCT12 HSBL 1 Left Power Center
20053612 F21 - HSBL 1 - Left Power Center Capacitor Bank
20015057 PM610-ENG2700-PCT13 HSBL 1 Right Power Center
20053613 F21 - HSBL 1 - Right Power Center Capacitor Bank
20015058 PM610-ENG2700-PCT14 HSBL-2 Power Center
20053614 F12 - HSBL 2 Power Center Capacitor Bank
Fan blower temperature Thermocouple / WEST Controller
20015059 PM610-ENG2700-PCT15 WWTP Power Center
20053615 F12 - WWTP Power Center Capacitor Bank
20015786 PM610-ENG2700-PCT16 PABX Stand-by Batteries
All Instruments

20040760 PM610-ENG2700-PCT 6ENG-LBS LOAD BREAK SWITCH


20040760 Load Break Switch
Feeder 15 - 20
Feeder 14 - 21
Feeder 12

20040761 PM610-ENG2700-PCT 6ENG-CPB CAPACITOR BANK


20040761 Capacitor Bank
20053607 F21 - CO2 Recovery Switchgear Capacitor Bank
20053608 F15 - SRP Holec Left and Right Power Center Capacitor Bank
20053609 F10 - MV Motors Capacitor Bank
20053610 F16 - MV Motors Capacitor Bank
20040762 PM610-ENG2700-FDR 6ENG-MVF MEDIUM VOLTAGE FEEDER

20040762 Meduim Voltage Feeder PM610-ENG2700-FDR 4160V Feeders


20015061 PM610-ENG2700-FDR01 4160V Feeder No. 13
20015064 PM610-ENG2700-FDR02 4160V Feeder No.5
20015065 PM610-ENG2700-FDR03 4160V Feeder No. 10
20015066 PM610-ENG2700-FDR04 4160V Feeder No. 11 4160 V Feeder # 10 - Motors
20015067 PM610-ENG2700-FDR05 4160V Feeder No. 12 4160 V Feeder # 11 - New Brewhouse
20015077 PM610-ENG2700-FDR06 4160V Feeder No. 14 4160 V Feeder # 12 - HSBL
20015078 PM610-ENG2700-FDR07 4160V Feeder No. 15
20015068 PM610-ENG2700-FDR08 4160V Feeder No. 16 4160 V Feeder # 15 - MIXED (Old)
20015069 PM610-ENG2700-FDR09 4160V Feeder No. 17 4160 V Feeder # 16 - Motors
20015070 PM610-ENG2700-FDR10 4160V Feeder No. 18 4160 V Feeder # 17 - New Cellars
20015079 PM610-ENG2700-FDR11 4160V Feeder No. 21 4160 V Feeder # 18 - New SRP
20040763 PM610-ENG2700-SWG 6ENG-SGR SWITCHGEAR 4160 V Feeder # 21 - SRP, HSBL 1, CO2, Motors

20040763 Switch Gear PM610-ENG2700-SWG HV Switchgears


20015071 PM610-ENG2700-SWG01 NH3 Compressor # 5 & 6 Switchgear -364D
20015072 PM610-ENG2700-SWG02 BETA/TOSHIBA Switchgear
20015073 PM610-ENG2700-SWG03 NH3 Compressor # 4 Switchgear - 364D NH3 Compressor No. 7 Switchgear
6ENG-MVS MV SOFTSTARTER NH3 Compressor # 4 Switchgear - 364D

NH3 Compressor # 5
NH3 Compressor # 6
20040764 PM610-ENG2700-GRD 6ENG-LTA ALL LIGHTNING ARRESTER

20040764 Lighting Arrester


20050033 Lightning Arrester-1521
20050034 Lightning Arrester-Malt Silo
20050035 Lightning Arrester-HSBL
20050036 Lightning Arrester-Power Plant
20050037 Lightning Arrester-Biogas WWTP
20040765 PM610-ENG2700-PCT 6ENG-SF6 SF6 CIRCUIT BREAKER

20040765 SF6 CIRCUIT BREAKER


SF6 Circuit Breaker
NH3 Compressor # 5
NH3 Compressor # 6
20045335 PM610-ENG2700-ET 6ENG-ET ALL ELECTRICAL TRENCHES

6EPWR-ET001

20045336 PM610-ENG2700-MVC 6ENG-MVC All MV Terminating Cabinet

6EPWR-MVC01

PM610-ENG2700-EMR 6ENG-EMR Elevator Machine Room

6EPWR-EMR01
20045337 Passenger Elevator and Machine Room
20050030 Freight Elevator and Machine Room

PM610-ENG2700-PB All Panel Boards


20050056 Gate 1 - Guard House PB
20050057 Gate 2 - Guard House PB
20050058 Gate 3 - Guard House PB
20050059 SGDP PB's
Engineering Locker Room
Engineering Bldg PB'S
1st Floor
2nd Floor
Instrumentation
Mezzanine
MRO PB
Malt Receiving PB
Chapel PB
QA Laboratory PB'S
AVR 110 V
AVR 220 V
Main Panel
Old PRT Gym PB
WCP PB
WWTP PB
Brew House PB's
BH 1 Hallway PB
Ground Floor Process Area PB
Cellars Ground Floor PB (Cold Room Area)
Cellars 2nd Floor Stairway PB
Cellars 3rd Floor Stairway PB
Cellars 3rd Floor (Old QA Lab) PB
Cellars 4th Floor Stairway PB
Brew House 5th Floor PB
Brew House 6th Floor PB
TFF Control Room PB's
Panel Board # 1
Panel Board # 2
Panel Board # 3
Panel Board # 4
Yeast and U tank Rm PB
Cellars VBT Phase 2 & 3 PB
Bright Beer Area PB
VBT Dome PB
Back Cellars 2nd Flr PB
Back Cellars 3rd Flr PB
Back Cellars 4th Flr PB
Filtration Control Rm PB

1521

S & R PB's
SR Ground Floor PB
SR Mezzanine Floor PB
SR 2nd Floor PB
Canteen PB
Medical Clinic
Sales PB
SMIS PB
Likas Yaman PB
Likas Yaman PB # 59
Likas Yaman PB # 57
CVSO PB
Sales Log PB
PSO Building PB
Megawarehouse PB's
Warehouse Bldg A PB
Warehouse Bldg B PB
Warehouse Bldg C PB
MSO PB # 58
Main Extension CVSO PB

ADMINISTRATION BLDG.
Admin PC PB's
Purchasing Outlet PB1
Product Supply Outlet PB2
Security Office/SMAYLS Outlet PB3
ACU
1ST FLR.
2ND FLR.
Panel # 1 (Left)
Panel # 2 (Right)
3RD FLR.
PRT/GYM Panel
Panel # 1 (Left)
Panel # 2 (Right)
HSBL 1 PB's
HSBL 1 Right PC PB
HSBL 2
Main Circuit Board Ground Floor (Near NAB Area)
HSBL 2 Pal/Depal PB # 1
HSBL 2 Pal/Depal PB # 2

Elevator PB's
Elevator MCC PB
Elevator Ground Floor PB
NAB
Bakery
Contractor's Area
Southwestern Cement
MAGNOLIA BUILDING

SALES OFFICE (CVSO) - CVSO South Standby-meter


SMIS ( new meter )
LIKASYAMAN
MSO
CVSO North
LIKASYAMAN
SUPER BODEGA ( MAIN A)
A
B
C
SALES LOGISTICS
LOGCOM
CVSO / MSO / LIKAS ( Main C )
CVSO / MSO / LIKAS ( Main D )
New Magnolia Bldg. - CVSO South

TENNIS COURT
TOR setting MOTOR RPM DATE INSPECTED NEXT INSPECTION FREQ. Load Result Megger test ICO # REMARKS WORK DESCRIPTION

364 PM610-ENG2700-GRD
Inspect General Condition

11/14/2012 11/14/2013 0.1 ohms


11/15/2012 11/15/2013 0.2 ohms Cleaning of Connections
11/16/2012 11/16/2013 0.2 ohms Grounding Test - < 1 Ohm
11/17/2012 11/17/2013 0.2 ohms

364 Inspect General Condition

364

Inspect General Condition

364

Power Center Servicing


Cleaning & Servicing
Range: 30 to 150 ºC As found offset : 0.0 As left offset : -0.3

364 MV Feeder Servicing

364 Switchgear Servicing

Softstarter Servicing
Cleaning & Servicing

364

Inspect General Condition


Cleaning & Servicing

364

Inspect General Condition


Cleaning & Servicing

General Servicing of motor 546 days


General Servicing of motor 546 days
General Servicing of motor 546 days
General Servicing of motor 546 days
General Servicing of motor 546 days
General Servicing of motor 546 days
General Servicing of motor 546 days
General Servicing of motor 546 days
General Servicing of motor 546 days
EQUIP. EQUIPMENT DESCRIPTION TAG Motor Brand CAPACITY kW FMLA 30% of FLA TOR setting RPM DATE Load Result Megger test

20040660 PUMPING PIT

Motors: Raw waste water pump # 1 P-01A 10 hp 7.46

Raw Waste Water Pump # 2 P-01B 10 hp 7.46

Raw Waste Water Pump # 3 P-01C 10 hp 7.46

Raw Waste Water Pump # 4 P-01D 10 hp 7.46

20040661 BUFFER TANK

Motors: Buffer waste water pump # 1 P-02A 15 hp 11.19

Buffer Waste Water Pump # 2 P-02B 15 hp 11.19

Buffer Waste Water Pump # 3 P-02C 15 hp 11.19

Sump Mixer # 1 SM-02A 11 kw 11

Sump Mixer # 2 SM-02B 10 hp 7.46

Buffer Tank Conveyor CV-17 2 hp 1.492

20040662 PRIMARY CLARIFIER

Motor: Scapper/ Gear box motor M-03 0.75 hp 0.5595

20040663 SLUDGE PIT

Motors: Sludge sump pump # 1 P-04A 3 hp 2.238

Sludge Sump Pump # 2 P-04B 3 hp 2.238

20040664 PRE-ACID TANK

Motor: Sump mixer SM-05 15 kw 15

20040665 UASB (UNAEROBIC SLUDGE BUFFER) TANK

Motors: UASB feed pump # 1 P-05A 15 hp 11.19

UASB Feed Pump # 2 P-05B 15 hp 11.19

UASB Feed Pump # 3 P-05C 15 hp 11.19

UASB Feed Pump # 4 P-05D 15 hp 11.19

20040666 OXIDATION DITCH

Motors: Mammoth motor # 1 w/ Danfoss VFD M-10A 30 kw 30

Mammoth Motor # 2 M-10B 30 kw 30


Mammoth Motor # 3 w/ Danfoss VFD M-11A 30 kw 30

Mammoth Motor # 4 M-11B 30 kw 30

Aeration Blower # 1 30 Hp 22.38

Aeration Blower # 2 30 Hp 22.38

Oxidation ditch pre-mixing pump 5 Hp 3.73

# 10 Motorized valve Slide Valve 1 hp 0.746

# 11 Motorized valve Slide Valve 1 hp 0.746

20040667 FINAL CLARIFIER

Motors: Scrapper / Gear box motor M-12 0.75 hp 0.5595

Final effluent water pump # 1 30 Hp 22.38

Final effluent water pump # 2 30 Hp 22.38

20040670 SLUDGE THICKENER

Motors: Scrapper / Gear box motor M-15 10 Hp 7.46

Sludge Thickener Pump # 1 P-15A 2 hp 1.492

Sludge Thickener Pump # 2 P-15B 2 hp 1.492

20040675 DEWATERING MACHINE

Motors: Dehydrator Conveyor CV-16 0.75 kw 0.75

Hydraulic (Belt Press) # 1 M-16A 1.5 hp 1.119

Hydraulic (Belt Press) # 2 M-16B 2 hp 1.492

20040676 CAUSTIC TANK

Motor: Caustic dosing pump to PAT P-22A 0.2 kw 0.2

20040677 POLYMER TANK

Motors: Polymer transfer pump A-27 5 hp 3.73

Polymer Dosing Pump # 1 P-28A 0.75 kw 0.75

Polymer Dosing Pump # 2 P-28B 0.75 kw 0.75

20040678 COMPOST FILTER

Motor: Compost filter fan F-19 10 hp 7.46

20040679 EFFLUENT LINE


Motors: Sludge return pump # 1, effluent line P-14A 25 hp 18.65

Sludge return Pump # 2 , effluent line P-14B 25 hp 18.65

Sludge return Pump # 3 , effluent line P-14C 10 hp 7.46

Washed pump P-16 7.5 kw 7.5

20040681 METHANE GENERATING PLANT

Motors: Methane blower drive motor 20 Hp 14.92

Methane Compressor 10 Hp 7.46


REMARKS WORK DESCRIPTION Serial no.
EQUIP. EQUIPMENT DESCRIPTION TAG Motor Brand CAPACITY FMLA TOR setting RPM DATE Load Result Megger test REMARKS

20040659 COLLECTING PIT

Motors: Sump pump # 1 P-00A

Sump Pump # 2 P-00B 40 hp

Sump Pump # 3 P-00C 40 hp

Sump Pump # 4 P-00D

20040660 PUMPING PIT #N/A

Motors: Raw waste water pump # 1 P-01A 0

Raw Waste Water Pump # 2 P-01B 10 hp

Raw Waste Water Pump # 3 P-01C 0

Raw Waste Water Pump # 4 P-01D 0

20040661 BUFFER TANK #N/A

Motors: Buffer waste water pump # 1 P-02A 15 hp

Buffer Waste Water Pump # 2 P-02B 15 hp

Buffer Waste Water Pump # 3 P-02C 15 hp

Sump Mixer # 1 SM-02A 11 kw

Sump Mixer # 2 SM-02B 10.5 hp

Buffer Tank Conveyor CV-17 2 hp

20040662 PRIMARY CLARIFIER #N/A

Motor: Scapper/ Gear box motor M-03 0.75 hp

20040663 SLUDGE PIT #N/A

Motors: Sludge sump pump # 1 P-04A 3 hp

Sludge Sump Pump # 2 P-04B 3 hp

20040664 PRE-ACID TANK #N/A

Motor: Sump mixer SM-05 15 kw

20040665 UASB (UNAEROBIC SLUDGE BUFFER) TANK #N/A

Motors: UASB feed pump # 1 P-05A 15 hp

UASB Feed Pump # 2 P-05B 15 hp


UASB Feed Pump # 3 P-05C 15 hp

UASB Feed Pump # 4 P-05D 0


EQUIP. EQUIPMENT DESCRIPTION TAG Motor Brand CAPACITY FMLA TOR setting RPM DATE Load Result Megger test REMARKS

20040666 OXIDATION DITCH

Motors: Mammoth motor # 1 w/ Danfoss VFD M-10A 30 kw

Mammoth Motor # 2 M-10B 30 kw

Mammoth Motor # 3 w/ Danfoss VFD M-11A 30 kw

Mammoth Motor # 4 M-11B 30 kw

Oxidation ditch pre-mixing pump #N/A

# 10 Motorized valve Slide Valve #N/A

# 11 Motorized valve Slide Valve #N/A

20040667 FINAL CLARIFIER #N/A

Motors: Scrapper / Gear box motor M-12 0.75 hp

Final effluent water pump # 1 #N/A

Final effluent water pump # 2 #N/A

20040670 SLUDGE THICKENER #N/A

Motors: Scrapper / Gear box motor M-15 0

Sludge Thickener Pump # 1 P-15A 2 hp

Sludge Thickener Pump # 2 P-15B 2 hp

20040675 DEWATERING MACHINE #N/A

Motors: Dehydrator Conveyor CV-16 0.75 kw

Hydraulic (Belt Press) # 1 M-16A 1.5 hp

Hydraulic (Belt Press) # 2 M-16B 2 hp

20040676 CAUSTIC TANK #N/A

Motor: Caustic dosing pump to PAT P-22A 0.2 kw

20040677 POLYMER TANK #N/A

Motors: Polymer transfer pump A-27 4 hp

Polymer Dosing Pump # 1 P-28A 0.75 kw


Polymer Dosing Pump # 2 P-28B 0.75 kw

20040678 COMPOST FILTER #N/A

Motor: Compost filter fan F-19 10 hp


EQUIP. EQUIPMENT DESCRIPTION TAG Motor Brand CAPACITY FMLA TOR setting RPM DATE Load Result Megger test REMARKS

20040679 EFFLUENT LINE

Motors: Sludge return pump # 1, effluent line P-14A 25 hp

Sludge return Pump # 2 , effluent line P-14B 25 hp

Sludge return Pump # 3 , effluent line P-14C 10 hp

Washed pump P-16 7.5 kw

20040681 METHANE GENERATING PLANT #N/A

Motors: Methane blower drive motor #N/A


WORK DESCRIPTION Serial no.

PM610-ENG2200-SPT01
WORK DESCRIPTION Serial no.
WORK DESCRIPTION Serial no.
EID NO. EQUIPMENT DESCRIPTION TAG Motor Brand CAPACITY FMLA TOR RPM DATE Load Result Megger test REMARKS

CORN HANDLING CONVEYING SYSTEM - OUTTAKE

Motors: Drag chain conveyor (F103) CC-2

Bucket elevator M-138

Drag chain conveyor CC-3

Screw conveyor (withdrawal of ground cerial hopper) F-253

Screw conveyor (going to cerial cooker) F-353

CORN MILL # 1

Motor: DRIVE MOTOR

CORN MILL # 2

Motors: FEED ROLLER

TOP ROLLER

BOTTOM ROLLER

MALT HANDLING CONVEYING SYSTEM - OUTTAKE

Motors: Drag chain conveyor 4 CC-4

Bucket elevator 4 BE-4

Bucket elevator 5 BE-5

Drag chain conveyor 5 CC-5

Drag chain conveyor 6 CC-6

Drag chain conveyor 7 CC-7

Drag chain conveyor F-303

Malt cleaning distributor F-114

Malt classifier 1 F-150 # 1

Malt classifier 1 F-150 # 2

Malt classifier 2 F-250 # 1

Malt classifier 2 F-250 # 2

Malt destoner 1 F-350 # 1

Malt destoner 1 F-350 # 2

Malt destoner 2 F-450 # 2

Malt destoner 1 blower F-138

Malt destoner 2 blower F-238

Aspiration system airlock F-128

Aspiration system blower F-136

Aspiration system blower F-338

Bucket elevator F-113

Bucket elevator F-213


Malt dust collector screw conveyor (EW-2 area)

Malt dust collector screw conveyor (BH side)

EQUIPMENT DESCRIPTION TAG Motor Brand CAPACITY FMLA TOR MOTOR RPM DATE Load Result Megger test REMARKS

MILLSTAR # 1

Motors: Mohno pump P-101

Feedroller w/ VFD (VLT-3004) M-101

Crushing roller (Hiway-side) M-103

Crushing roller (BH3 side) M-104

MILLSTAR # 2

Motors: Mohno pump P-201

Feedroller w/ VFD (VLT-3004) M-201

Crushing roller (Hi-way side) M-203

Crushing roller (BH3) M-204

CEREAL COOKER

Motors: Mixing tank agitator (RC & MTK)

Injection pump

Cereal cooker agitator (SLOW) M-112 SL

(FAST) M-112 FA

MASH TUN KETTLE

Mash trans. pump w/ var. speed drive (VLT-3022) P-110

Mash tun kettle agitator (SLOW) M-111 SL

(FAST) M-111 FA

LAUTER TUN

Cutting gear w/ var. speed drive (VLT-3006) M-120

Spent grain removal w/ softstarter ALTISTART 3 M-122

Flap valve ( open: 0.89A , close: 2.26A ) M-132

Flap valve M-232

Flap valve M-332

Flap valve ( open: 0.86A , close: 2.41A ) M-432

Hydraulic pump (down M121 / up M121) M-121

Wort pump P-115

SPENT GRAIN BUFFER TANK # 1

Motor: Buffer tank screw conveyor M-125

SPENT GRAIN BUFFER TANK # 2

Motor: Buffer tank screw conveyor M-225


WEAK WORT TANK

Motor: Weak wort transfer pump P-140

WORT PRE RUN TANK

Motor: WPRT wort transfer pump P-118

EQUIPMENT DESCRIPTION TAG Motor Brand CAPACITY FMLA TOR MOTOR RPM DATE Load Result Megger test REMARKS

WORT HEAT EXCHANGER

Motor: Heat exchanger supply pump P-176

WORT KETTLE

Motors: WK transfer pump P-135

WK transfer pump P-235

Densitometer pump P152

Hop dosing pump P122

PIH mixing tank agitator

SUGAR SYRUP PLANT

Motors: Sugar syrup transfer pump P-167

Sugar melting tank #1 agitator

Sugar melting tank #1 transfer pump

Sugar melting tank #2 agitator

Sugar melting tank #2 transfer pump

VAPOR CONDENSER

Motor: VC supply pump P175

VAPOR CONDENSATE COOLER

Motor: VCC supply pump P178

WHIRLPOOL

Motors: Water jet pump P185

Whirlpool tank (hydro jet pump) M137

TRUB TANK

Motor: Trub tank transfer pump P148

WORT COOLER

Whirpool wort pump P150

Wort cooler booster pump w/ VFD VLT-8055 P250

1st section water supply pump P160

2nd section water supply pump P360

3rd section water supply pump (cooling tower 1 & 2 water


P260 pump )

4th section water supply pump P161

Anti-foam dosing pump


AMG dosing pump

BREWHOUSE - CIP PLANT & HEAT EXCHANGER

Motors: Acid concentrate pump P-197

Caustic concentrate pump P-196

CIP heater pump P190

WW / LT / RC / MTK CIP pump P195

EQUIPMENT DESCRIPTION TAG Motor Brand CAPACITY FMLA TOR MOTOR RPM DATE Load Result Megger test REMARKS

TT / WK / WHP CIP pump P295

VCC / WPRT CIP pump P-395

BREWHOUSE - HOT WATER TANK & HEAT EXCHANGER

Warm water pump to wort heat exchanger P176

Warm water circulating pump P173

Warm water circulating pump P181

Warm water supply pump P281

Warm water supply pump (RC) P381

Warm water supply pump (Vapour condenser) P481

BREWHOUSE - CHILLED WATER TANK

Motors: Chilled water pump P162

Chilled water pump (wort cooling) P158

Chilled water pump (wort cooling) P258

ICE WATER CHILLER FOR WORT (S & R roofdeck)

Motor: NH3 Liquid Pump # 3 (glycol chiler# 4)

BREWHOUSE - COOLING TOWER # 1

Motors: Cooling tower fan

Water circulating pump

BREWHOUSE - COOLING TOWER # 2

Motors: Cooling tower fan

Water circulating pump

COLD WATER TANK

Motor: LT, RC, MTK cold water supply pump P-180

BREWHOUSE - DISPLACEMENT TANK

Warm water pump to wort heat exchanger P176

BREWHOUSE - HP CONDENSATE COLLECTING TANK

HP condensate pump 1 P-156

Hp condensate pump 2 P-256

BREWHOUSE - LP CONDENSATE COLLECTING TANK


LP CONDENSATE TANK

1521 PRESSURE TANK

All Motors/Pumps

Water pump
WORK DESCRIPTION Load side fan side service oil

cos Φ 0.66

6004 6004

6306 6205

6008 6206C3

6306C3 6205C3
WORK DESCRIPTION Load side fan side service oil

6209 6209 0.85 1/23/11 new bearing due to overhualing

6206 6206 1/23/11 new bearing due to overhualing

6212 6212 0.86 1/23/11 new bearing due to overhualing

6212 6212 0.86 1/23/11 new bearing due to overhualing

6209 6209 0.85

6206 6206

6212 6212 0.86

6212 6212 0.86

6312 6213 0.7

6210 6210 0.85

6312 6213 0.7

6309 6208 0.75

6311 6311 0.84

0.8

0.8

0.8

0.8

6205 6205 0.8

0.73

6308 6308 0.86

6309 6307 0.84


6210 6210 0.84

0.84

WORK DESCRIPTION Load side fan side service oil

6210 6210 0.84

6210 6210 0.85

6210 6210 0.85

6205 6004 0.75

0.84

0.74

6206 6205 0.88

6202 6202 0.72

no nameplate

0.85

6205 6205 0.8

0.82

6210 6210

6210 6210 0.84


0.7

6209 6208 no nameplate

0.86

WORK DESCRIPTION Load side fan side service oil

6309 6309 0.86

0.86

6210 6210 0.84

6206 6205 1.15

6209 6208 0.83

0.83

0.84

0.84

6310 6210 1

6210-2z/c3 6210-2z/c3 0.84

6208 6208 0.86

0.84

0.84

0.84

0.84

0.83

6210 6210 0.84

0.83

0.83
6203C3 6203C3
EQUIPMENT DESCRIPTION TAG Motor Brand CAPACITY FMLA TOR RPM DATE Load Result Megger REMARKS

CORN ASPIRATION SYSTEM

Aspiration system fan Fan-1

Material lock AL-1

CORN HANDLING CONVEYING SYSTEM - INTAKE

Material lock AL-2

Corn suction blower B-1

Drag chain conveyor CC-1

MALT HANDLING CONVEYING SYSTEM - INTAKE

All Motors

Electric Hoist # 1 (movable)

Electric Hoist # 2 (fixed)

Trolly drive motor # 1(left) (slow)

(fast)

Trolly drive motor # 2 (right)(slow)

(fast)

ASPIRATION # 1 DUST COLLECTOR

Aspiration fan or blower 1 FA-1

Rotary arm distributor RF-1

Circulating fan CF-1

Airlock no. 1 AL-1

EQUIPMENT DESCRIPTION TAG Motor Brand CAPACITY FMLA TOR setting RPM DATE Load Result Megger test REMARKS

ASPIRATION # 2 DUST COLLECTOR

Fan motor FA-2

Shaker motor

Drag chain conveyor CC-1


Bucket elevator BE-1

Bucket elevator BE-2

Drag chain conveyor CC-2

Bucket elevator BE-3

Drag chain conveyor CC-3

Cold Room Cooling System

Compressor motor 3F1

Condenser fan motor 3F2

Evaporator fan motor 4F1


EQUIP. EQUIPMENT DESCRIPTION Motor Brand CAPACITY FMLA TOR MOTOR RPM DATE Load Result Megger test Remarks

20040683 DEEPWELL B

Motor: Submersible pump

20040684 DEEPWELL C

Motor: Submersible pump

20040685 DEEPWELL E

20014366 brand new submersible pump install

20040686 DEEPWELL F

Motor: Submersible pump

20040687 DEEPWELL G

Motor: Submersible pump

20040688 DEEPWELL # 3

Motor: Submersible pump

20040689 RAW WATER RESERVOIR

Motors: Raw water transfer pump # 1

Raw Water Transfer Pump # 2 w/ Danfoss VFD model MCD201

Raw Water Transfer Pump # 3 w/ Danfoss VFD model FC301

Raw Water Transfer Pump # 4 w/ Danfoss VFD model FC301

20040690 BREWING WATER RESERVOIR

Motors: Brewing water transfer pump # 1

Brewing Water Transfer Pump # 2

Brewing Water Transfer Pump # 3

Brewing Water Transfer Pump # 1 - Schenk

Brewing Water Transfer Pump # 2 - Schenk

Brewing Water Service Pump # 1

Brewing Water Service Pump # 2


EQUIP. EQUIPMENT DESCRIPTION Motor Brand CAPACITY FMLA TOR MOTOR RPM DATE Load Result Megger test Motor

Brewing water intermediate pump # 1

Brewing water intermediate pump # 2

Brewing water degasafier blower # 1

Brewing water degasafier blower # 2

20040691 PROCESS WATER RESERVOIR

Motors: Process water service pump # 1

Process water service pump # 2 w/ Danfoss VFD model: MDC3000

Process water service pump # 3

Process water transfer pump # 1 w/ Danfoss VFD model: MDC3000

Process water transfer pump # 2 w/ Danfoss VFD model: MDC3000

Process water transfer pump # 3 w/ Danfoss VFD model: MDC3000

Process water transfer pump # 4 w/ Danfoss VFD model:FC202

Brine service pump # 2

Brine transfer pump # 1

Brine transfer pump # 2

20040701 SULFURIC ACID TANK FARM

Motor: Sulfuric acid transfer pump # 1

Sulfuric acid transfer pump # 2

20040704 HYPOCHLORINATION DOSING SYSTEM

Motors: Raw Water sodium hypo injection pump

Brewing Water sodium hypo injection pump

Process Water sodium hypo injection pump

20040706 FIRE HYDRANT

Motors: Fire hydrant pump # 1

Fire hydrant pump # 2


EQUIP. EQUIPMENT DESCRIPTION INST. TAG Motor Brand CAPACITY FMLA TOR MOTOR RPM date Load Result Megger S.F. bearing

20040623 CO2 BOOSTER BLOWERS

Motors: CO2 Booster Blower # 1

CO2 Booster Blower # 2

CO2 Booster Blower # 3

CO2 Booster Blower # 4

CO2 Booster Blower # 5

20040624 CO2 SCRUBBER

Motor: Potassium permanganate pump

20040625 CO2 COMPRESSOR # 1

Motor: compressor motor

20040626 CO2 COMPRESSOR # 4

Motor: compressor motor w/ soft starter Altistart 3 (ATS23PC24N)

20040627 CO2 COMPRESSOR # 5

Motor: compressor motor

20040628 CO2 COMPRESSOR # 6

Motor: compressor motor

20040629 CO2 COMPRESSOR # 2

Motor: compressor motor

20040633 CO2 LIQUID TANKS RECIEVER

Motor: CO2 withdrawal pump

20040634 CO2 VAPORIZER

Motor: water circulating pump

20040636 CO2-NH3 COMPRESSOR # 4B

Motor: compressor motor

20040638 CO2-NH3 COMPRESSOR # 5B

Motor: compressor motor

20040639 CO2-NH3 COMPRESSOR # 6 (VILTER)

Motor: compressor motor

20040656 CO2-NH3 CONDENSER

Motors: CO2 Condenser water pump # 4 (Shell & Tube)

CO2 Condenser water pump # 5 (Shell & Tube)

20040657 CO2-NH3 RECEIVER TANK

CO2 Refilling Machines


EQUIP. EQUIPMENT DESCRIPTION INST. TAG Motor Brand CAPACITY FMLA TOR rpm DATE Load Result MEGGER S.F BEARING NO.

20040576 BOILER # 3

Force Draft Fan 3

20014230 Feedwater Pump 3A

20014231 Feedwater Pump 3B

BFO Pump 3A

BFO Pump 3B

Air compressor (use during CO2

Damper Motor

20040577 BOILER # 4

Force Draft Fan 4

20014232 Feedwater Pump 4A

20014233 Feedwater Pump 4B

Feedwater Pump 4B

BFO Pump 4A

BFO Pump 4B

Air compressor (disconnected po

Damper Motor

20040578 BOILER # 5

Force Draft Fan 5

20014234 Feedwater Pump 5A

20014235 Feedwater Pump 5B

BFO Pump 5A

BFO Pump 5B

Air compressor (use during CO2 &

Damper Motor

20040579 BOILER # 6

Force Draft Fan 6

20014236 Feedwater Pump 6A

20014237 Feedwater Pump 6B

BFO Pump 6A

BFO Pump 6B

Air compressor (disconnected power

Damper Motor

EQUIP. EQUIPMENT DESCRIPTION INST. TAG Motor Brand CAPACITY FMLA TOR rpm DATE INSPECTEDLoad Result MEGGER S.F BEARING NO.

20040580 BOILER # 7
Force Draft Fan 7

20014238 Feedwater Pump 7A

20014239 Feedwater Pump 7B

BFO Pump 7A

BFO Pump 7B

Air compressor (disconnected power

Damper Motor

20040581 BOILER # 8

Force Draft Fan 8

20014240 Feedwater Pump 8A

20014241 Feedwater Pump 8B

BFO Pump 8A

BFO Pump 8B

Air compressor

Damper Motor

20040582 BFO TRANSFER PUMP

BFO Pump # 1

BFO Pump # 2

20040584 FEED WATER TANK

Feedwater Transfer Pump # 1 or deae

Feedwater Transfer Pump # 1 or deaep

20040585 BOILER Water DEA. TANK

Deaerator Transfer Pump # 1

Deaerator Transfer Pump # 2

Deaerator Transfer Pump # 3

20040587 CONDENSATE REC. HSBL -2

Condensate Transfer Pump # 1

Condensate Transfer Pump # 2


EQUIP. EQUIPMENT DESCRIPTION INST. TAG Motor Brand CAPACITY FMLA tor MOTOR DATE INSPECTED Load Result Megger s.f bearing no.
NO. RPM test
20040535 LOW SIDE NH3 LIQUID PUMP

Filter Beer Chiller NH3 Liquid Pump # 3 P2003

Filter Beer Chiller NH3 Liquid Pump # 4 P2002

Filter Beer Chiller NH3 Liquid Pump # 5

CCT NH3 Liquid Pump # 6

CCT NH3 Liquid Pump # 7 P2005

Glycol Chiller NH3 Liquid Pump # 8

Glycol Chiller NH3 Liquid Pump # 9

Glycol Chiller NH3 Liquid Pump # 10

Glycol Chiller NH3 Liquid Pump # 11

Fassen Beer Chiller NH3 Liquid Pump # 12

Fassen Beer Chiller NH3 Liquid Pump # 13

Fassen Beer Chiller NH3 Liquid Pump # 14

20040544 GLYCOL CHILLERS

Glycol Chiller Pump # 1 w/ soft starter

Glycol Chiller Pump # 2 w/ soft starter

Glycol Chiller Pump # 3 w/ soft starter

20040547 LOW SIDE - EVAPORATIVE CONDENSER "D"

Fan # 1 (double fan)

Fan # 2 (single fan)

Fan # 3 (double fan)

Fan # 4 (single fan)

Water Circulating Pump # 1

Water Circulating Pump # 2

20040548 LOW SIDE - EVAPORATIVE CONDENSER "E"

Fan # 1 (single fan)

Fan # 2 (double fan)

Fan # 3 (single fan)

Fan # 4 (doudle fan)

Water Circulating Pump # 1

Water Circulating Pump # 2

20040549 LOW SIDE - EVAPORATIVE CONDENSER "F"

Fan # 1 (single fan)

Fan # 2 (double fan)

Fan # 3 (single fan)

Fan # 4 (doudle fan)

Water Circulating Pump # 1

Water Circulating Pump # 2


EQUIP. EQUIPMENT DESCRIPTION INST. TAG Motor Brand CAPACITY FMLA tor MOTOR DATE INSPECTED Load Result Megger s.f bearing no.
NO. RPM test

20040550 LOW SIDE - EVAPORATIVE CONDENSER "G"


Fan # 1 (double fan)

Fan # 2 (single fan)

Fan # 3 (double fan)

Fan # 4 (single fan)

Water Circulating Pump # 2

20040553 LOW SIDE - NH3 COMPRESSOR # 3

Compressor motor

Oil pump motor

20040554 LOW SIDE - NH3 COMPRESSOR # 5

Compressor motor w/ medium voltage soft-starter

Oil pump motor

20040555 LOW SIDE - NH3 COMPRESSOR # 6

Compressor motor w/ medium voltage soft-starter

Oil pump motor

20040556 LOW SIDE - NH3 COMPRESSOR # 7

Compressor motor

Oil pump motor

20040558 HIGH SIDE NH3 LIQUID PUMP

NH3 Liquid Pump # 1 for deaeration P2006

NH3 Liquid Pump # 2 (spare) P2007

NH3 Liquid Pump # 3 for wort cooling P2008

20040561 HIGH SIDE - EVAPORATIVE CONDENSER "A"

Fan # 1 (double fan) w/ softstarter

Fan # 2 (single fan)

Fan # 3 (double fan)

Fan # 4 (single fan)

Water Circulating Pump # 1

Water Circulating Pump # 2

20040563 HIGH SIDE - EVAPORATIVE CONDENSER "C"

Fan # 1 (double fan)

Fan # 2 (single fan)

Fan # 3 (double fan)

Fan # 4 (single fan)

Water Circulating Pump # 1

Water Circulating Pump # 2

20040566 HIGH SIDE - NH3 COMPRESSOR # 1

Compressor motor

Oil pump motor


EQUIP. EQUIPMENT DESCRIPTION INST. TAG Motor Brand CAPACITY FMLA tor MOTOR DATE INSPECTED Load Result Megger s.f bearing no.
NO. RPM test

20040567 HIGH SIDE - NH3 COMPRESSOR # 2

Compressor motor

Oil pump motor


20040568 HIGH SIDE - NH3 COMPRESSOR # 4

Compressor motor

Oil pump motor

20040569 COOLING TOWER "A"

Cooling Fan # 1

20040570 COOLING TOWER "B" (LIANGCHI)

Cooling Fan # 1

Cooling Fan # 2

20040571 COOLING TOWER "C"(INTERCOOL)

Cooling Fan # 1

Cooling Fan # 2

Cooling Fan # 3

20040572 HOTWELL PUMPS

Hotwell Pump # 1( CO2 vaporizer)

Hotwell Pump # 2 (back-up of hot well pump #1)

Hotwell Pump # 3 w/ VFD (main pump)

20040573 OIL COOLER PUMPS

HS Frick Oil Cooler Pump # 1

HS Frick Oil Cooler Pump # 2

LS Sullair Oil Cooler Pump # 1

LS Sullair Oil Cooler Pump # 2

LS Sullair Oil Cooler Pump # 3

Dry Air Oil Cooler Pump # 1

Dry Air Oil Cooler Pump # 2

20040575 GLYCOL PUMPS

M1 (phase 1 VBT's)

M2 (phase 1 VBT's)

M3 (phase 1,2 ,3 VT;s)

M4 (phase 2 VBT,s)

M5 (phase 2 VBT,s)

M6 (phase 3 VBT,s)

M14 (phase 3 VBT,s)

M8 (glycol supply to RBT)

M9 (glycol supply to YST,VATs)

M10

M15 (spare for M8, M9, M10)

M16

P1 M11 (KEG racking , CO2 pre-cooler , air dehumidifier)

P2 M12 (KEG racking , CO2 pre-cooler , air dehumidifier)


EQUIP. EQUIPMENT DESCRIPTION INST. TAG Motor Brand CAPACITY FMLA TOR RPM Load Result Megger S.F. bearing
NO.

20040193 TANGENTIAL FLOW FILTRATION PLANT

Motors: Recirculation pump w/ VFD (Danfoss, VLT 6122) P-4002


Motors: Recirculation pump w/ VFD (Danfoss, VLT 6122) P-4002
Thick yeast discharge pump w/ VFD (Danfoss, VLT 6000HT) P-4003
Filtered beer pump w/ VFD ( Danfoss, VLT 6000HT) P-4004

20040194 TFF - CIP PLANT & HEAT EXCHANGER


Motors: CIP pump # 1 P-4007
CIP pump # 2 P-4008
CIP feed pump w/ VFD (Danfoss VFD, VLT 6027HT) P-4005
Additive concentrate air pump
Additive dosing air pump
Additive concentrate pump

FILTERED BEER TANK


Motors: Mobile CIP return pump P-4012
Mobile beer pump w/ VFD (FBT, RBT, U-tank, Flash past) P-4014

20043318 YB YEAST BEER TANK (YBT)


Motors: Direct pump to YAT P4015
Mobile CIP return pum (YBT, RBT) P4012
Yeast feeding pump to TFF w/ Danfoss VFD(VLT 6006) P4001

20040200 YEAST BEER TANK # 1


Motor: Recirculation pump, Yeast collecting tank P4009

20040201 YEAST BEER TANK # 2


Motor: Recirculation pump, Yeast collecting tank P4010

20040202 YEAST BEER TANK # 3


Motor: Recirculation pump, Yeast collecting tank P4011

20043315 Y YEAST AUTOLIZING TANK (YAT)


Motor: Yeast autolizing tank
20040282 CIP PHERIPHERY & HEAT EXCHANGER
20040282 CIP PHERIPHERY motors,instruments,device
Motors: CIP pump w/ VFD P-4017
Pump w/ VFD ( Hyundai , N300-075 HF ) P-4014

20040304 VERTICAL BEER TANK - TUNNEL AREA


Motors: Pump 2501 w/ Danfoss VLT 500 VFD P2501
CIP pump 2502 CIP supply pump P2502
Beer pump 2503 fassen pump P2503
Pump 2504 yeast pump #1 P2504
Pump 2505 yeast pump #2 P2505
VBT Tunnel Exhaust Blower 1
VBT Tunnel Exhaust Blower 2
VBT Tunnel Exhaust Blower 3
VBT Tunnel Portable Exhaust Blower (newly rewind stator winding)

20040305 VBT / FERMENTING LINE - CIP PLANT & HEAT EXCHANGER


Motors: Pump 4001 P-4001
Pump 4002 w/ Danfoss VLT 3022 VFD P-4002
Air pump
EQUIP. EQUIPMENT DESCRIPTION INST. TAG Motor Brand CAPACITY FMLA TOR RPM date Load Result Megger S.F. bearing
20040306 CCT-1 motor, instruments, devices
Motor: CCT fassen transfer pump motor P-2601
20040312 CCT-CIP PLANT motor,instruments, device
Caustic make-up drivemotor P1939
Acid make-up drivemotor P1936
Motors: CIP supply pump drivemotor w/ DANFOSS VFD (VLT 3022) P1933
CIP supply pump drivemotor P1934
CIP return pump drivemotor P1907
20040315 UFBBT-1 motor, instruments, devices
Motors: Pre-filtered supply pump P1008
UFBT supply pump P1010
CIP return pump P1019
20040316 UFBBT-2 motor, instruments, devices
Motor: UFBT supply pump P1009
20040317 KEISELGUHR PLANT motors,inst. , devices
Motors: KG mixing vessel 1 agitator drivemotor (slow) A3001
(fast) A3001
KG mixing vessel 2 agitator drivemotor (slow) A3002
(fast) A3002
KG mixing vessel 3 agitator drivemotor (slow) A3003
(fast) A3003
Feedpump drivemotor P3001
20040318 Schenk 1 motors, instruments, devices
Overhauling of drive motor/pump motor
Motors: Beer pump w/ DANFOSS VFD (VLT 6102) - 145A P3101

20043330 Kieselguhr discharge vessel 1


Motor: Hose pump P3105

20043331 Filter aid dosing vessel 1


Motor: Agitator drivemotor A3101
Fast pre-coat pump P3102
Dosing pump P3103
Dosing pump P3104

20040319 Schenk 2 motors, instruments, devices


Motor: Beer pump w/ DANFOSS VFD (VLT 6102) - 145A P3201

20043332 Kieselguhr discharge vessel 2


Motor: Hose pump P3205

20043333 Filter aid dosing vessel 2


Motors: Agitator drivemotor A3201
Fast pre-coat pump P3202
Dosing pump (SLOW) P3203
(FAST) P3203
Dosing pump (SLOW) P3204
(FAST) P3204

20040320 SCHENK CIP PLANT motors, instru, devices


Motors: CIP feed pump P3301
20040406 EDT-1 motors, pressure gauges, devices
Motors: EDT 1 dosing agitator drivemotor A0011
EDT 1 dosing pump P0011
20040407 EDT-2 motors, pressure gauges, devices
Motors: EDT 2 dosing agitator drivemotor A0012
EDT 2 dosing pump P0012
EQUIP. EQUIPMENT DESCRIPTION INST. TAG Motor Brand CAPACITY FMLA TOR RPM date Load Result Megger S.F. bearing
20040408 FBBT-1 motors, instruments, devices
Motors: Beer pump w/ Danfoss VFD (VLT3022) & Yokogawa x'mitter (EJA430A)
P1014
CIP pump P1820
20040409 FBBT-2 motors, instruments, devices
Motors: Beer pump w/ Danfoss VFD (VLT3022) & Yokogawa x'mitter (EJA430A)
P1013
20040410 Brewing H20 tank motor, instru, devices
Motors: Brewing water supply pump to deaerator P2024
CIP pump
NABI DOSING / SODIUM BISULFATE TANK # 1
Motors: Agitator A1025
Sodium pump P1025
20040413 DWT motors, instruments, devices
Dearated water pump to KG mixing tank P1030
20040415 APV DEAERATOR motors, instruments,device
Water pump P1028
Water circulating pump P1029
Vacuum pump P1031
20040416 MOJOINER motors, instruments,devices
Water pump P1026
Water pump P1027
20040417 BEER BLENDER1 motors,instruments,devices
Deaerated water pump w/ VFD (VLT3022) & Yokogawa (EJA530A) P1016
20040418 BEER BLENDER2 motors,instruments,devices
Deaerated water pump w/ VFD (Altivar 38) & Yokogawa (EJA530A) P1015

20040419 CARBONATOR # 1motors,instruments,devices


Beer pump w/ Danfoss VFD (VLT3022) & Yokogawa x'mitter (EJA430AP1018
20040420 CARBONATOR # 2motors,instruments,devices
Beer pump w/ Danfoss VFD (VLT3022) & Yokogawa x'mitter (EJA430AP1017

20040430 BBT-CIP SET motors, instruments,devices


Motors: CIP supply pump 1 P1838
CIP supply pump 2 P1839
CIP return pump P1842
20040431 HSBC - BT # 1 motors,instruments,devices
Buffer tank CIP supply pump
Buffer tank CIP return pump
Deaerated water pump for buffer tank 1 & 2 P1024
Beer pump w/ Siemens VFD Micromaster 440 P1023
Air pump
20040432 HSBC - BT # 2 motors,instruments,devices
Beer pump w/ Siemens VFD Micromaster 440 P1022

20043334 HSBC - RESTO TANK # 1


Resto pump
20040433 HSBC - RESTO TANK # 2
Resto pump
20040306 CCT-1 motor, instruments, devices
Full level signal AL1201
Actuators: Zone 1 solenoid valve w/ 24V coil VM2001
Zone 2 solenoid valve w/ 24V coil VM2002
Zone 3 solenoid valve w/ 24V coil VM2003
Zone 4 solenoid valve w/ 24V coil VM2004
Back pressure solenoid valve w/ 24V coil SV2001
20040307 CCT-2 motor, instruments, devices
Full level signal AL1202
Actuators: Zone 1 solenoid valve w/ 24V coil VM2005
Zone 2 solenoid valve w/ 24V coil VM2006
Zone 3 solenoid valve w/ 24V coil VM2007
Zone 4 solenoid valve w/ 24V coil VM2008
Back pressure solenoid valve w/ 24V coil SV2002
20040308 CCT-3 instruments & safety devices
Full level signal AL1203
Actuators: Zone 1 solenoid valve w/ 24V coil VM2009
Zone 2 solenoid valve w/ 24V coil VM2010
Zone 3 solenoid valve w/ 24V coil VM2011
Zone 4 solenoid valve w/ 24V coil VM2012
Back pressure solenoid valve w/ 24V coil SV2003
20040309 CCT-4 instruments & safety devices
Full level signal AL1204
Actuators: Zone 1 solenoid valve w/ 24V coil VM2013
Zone 2 solenoid valve w/ 24V coil VM2014
Zone 3 solenoid valve w/ 24V coil VM2015
Zone 4 solenoid valve w/ 24V coil VM2016
Back pressure solenoid valve w/ 24V coil SV2004
20040310 CCT-5 instruments & safety devices
Full level signal AL1205
Actuators: Zone 1 solenoid valve w/ 24V coil VM2017
Zone 2 solenoid valve w/ 24V coil VM2018
Zone 3 solenoid valve w/ 24V coil VM2019
Zone 4 solenoid valve w/ 24V coil VM2020
Back pressure solenoid valve w/ 24V coil SV2005
20040311 CCT-6 instruments & safety devices
Full level signal AL1206
Actuators: Zone 1 solenoid valve w/ 24V coil VM2021
Zone 2 solenoid valve w/ 24V coil VM2022
Zone 3 solenoid valve w/ 24V coil VM2023
Zone 4 solenoid valve w/ 24V coil VM2024
Back pressure solenoid valve w/ 24V coil SV2006
20040312 CCT-CIP PLANT motor,instruments, device
Caustic tank empty level signal LT1901
Caustic tank full level signal HLT1901
Acid tank empty level signal LT1902
Acid tank full level signal HLT1902
Fresh water tank empty level signal LT1903
Fresh water tank full level signal HLT1903
Flow indicator FS1901
Actuators: Handttman w/ 3/2 way valve & prox. sensor VP1912
Handttman w/ 3/2 way valve & prox. sensor VP1902
Handttman w/ 3/2 way valve & prox. sensor VP1913
Handttman w/ 3/2 way valve & prox. sensor VP1903
Handttman w/ 3/2 way valve & prox. sensor VP1911
Handttman w/ 3/2 way valve & prox. sensor VP1904
Handttman w/ 3/2 way valve & prox. sensor VP1914
Handttman w/ 3/2 way valve & prox. Sensor VP1981
Handttman w/ 3/2 way valve & prox. sensor VP1982
Handttman w/ 3/2 way valve & prox. Sensor VP1983
Handttman w/ 3/2 way valve & prox. sensor VP1984
Handttman w/ 3/2 way valve & prox. Sensor VP1985
Flowplate1018 proximity sensor: prox. sensor 1
prox. sensor 2
prox. sensor 3
prox. sensor 4
prox. sensor 5
Caustic tank empty level signal
Caustic tank full level signal
Recovered water tank empty level signal
Recovered water tank full level signal
Actuators: Handttman w/ 3/2 way valve & prox. sensor V4001
Handttman w/ 3/2 way valve & prox. sensor V4002
Handttman w/ 3/2 way valve & prox. sensor V4003
Handttman w/ 3/2 way valve & prox. sensor V4004
Handttman w/ 3/2 way valve & prox. sensor V4005
Handttman w/ 3/2 way valve & prox. sensor V4006
Handttman w/ 3/2 way valve & prox. sensor V4007
Handttman w/ 3/2 way valve & prox. Sensor V4008
Handttman w/ 3/2 way valve & prox. sensor V4009
20040313 FASSEN BEER COOLER1 instruments,devices
Motorized Valve
Back pressure sol. valve w/ 110Vac coil
NH3 liquid inlet line sol. Valve w/ 110Vac coil
Hot gas line solenoid valve w/ 110Vac coil
Flow switch
20040314 FASSEN BEER COOLER2 instruments,devices
Motorized Valve pulled-out
Back pressure sol. valve w/ 24V coil
NH3 liquid inlet line sol. Valve w/ 24V coil
Hot gas line solenoid valve w/ 24V coil
Flow switch
20040414 DEAERATED H2O CHILLER instrument,device
Motorized valve SV2007 pulled-out
Back pressure sol. valve w/ 24V coil
NH3 liquid line inlet sol. Valve w/ 24V coil
Hot gas sol. Valve w/ 24V coil
Flowswitch
20040315 UFBBT-1 motor, instruments, devices
Level controller for P1010 Negele sensor
Flow plate (FP1010) proximity sensor
Full level signal AL1223
Actuators: Handttman w/ 3/2 way valve & prox. sensor VP1005
Handttman w/ 3/2 way valve & prox. sensor VP1003
Flowplate 1010 proximity sensor: prox. sensor 1
prox. sensor 2
prox. sensor 3
prox. sensor 4
prox. sensor 5
20040316 UFBBT-2 motor, instruments, devices
Level controller for P1010 Negele sensor
Full level signal AL1224
Actuators: Handttman w/ 3/2 way valve & prox. sensor VP1004
20040317 KEISELGUHR PLANT motors,inst. , devices
KG mixing vessel 1 empty level signal LA3001
KG mixing vessel 2 empty level signal LA3002
KG mixing vessel 3 empty level signal LA3003
Actuators: Handttman w/ 3/2 way valve & proximity sensor VP3001
Handttman w/ 3/2 way valve & proximity sensor VP3002
Handttman w/ 3/2 way valve & proximity sensor VP3003
Handttman w/ 3/2 way valve & proximity sensor VP3004
20040318 Schenk 1 motors, instruments, devices
Full level signal LA3101
Level signal LA3102
Level signal LA3103
Empty level signal LA3104
Level signal LA3105
Hydrualic speed indicator SI3101
Hydrualic cooling water solenoid valve, 24V coil SMC
Hydrualic cooling water drain line sol. valve, 24V coil
Burkert daiphragm valve w/ 3/2 way sol. valve, 24V coil
Actuators: Handttman w/ 3/2 way valve & proximity sensor VP3101
Handttman w/ 3/2 way valve & proximity sensor VP3102
Handttman w/ 3/2 way valve & proximity sensor VP3103
Handttman w/ 3/2 way valve & proximity sensor VP3104
Handttman w/ 3/2 way valve & proximity sensor VP3105
Handttman w/ 3/2 way valve & proximity sensor VP3108
Handttman w/ 3/2 way valve & proximity sensor VP3109
Handttman w/ 3/2 way valve & proximity sensor VP3110
Handttman w/ 3/2 way valve & proximity sensor VP3120
Handttman w/ 3/2 way valve & proximity sensor VP3121
Handttman w/ 3/2 way valve & proximity sensor VP3122
Handttman w/ 3/2 way valve & proximity sensor VP3123
Handttman w/ 3/2 way valve & proximity sensor VP3124
Handttman w/ 3/2 way valve & proximity sensor VP3125
Handttman w/ 3/2 way valve & proximity sensor VS3101
Handttman w/ 3/2 way valve & proximity sensor VP3136
Keystone w/ 5/2 way valve & proximity sensor VP3126 790-036
Keystone w/ 5/2 way valve & proximity sensor VP3127 790-036
Keystone w/ 5/2 way valve & proximity sensor VP3128 790-036
20043330 Kieselguhr discharge vessel 1
Empty level signal LA3106
Actuators: Handttman w/ 3/2 way valve & proximity sensor VP3129
Handttman w/ 3/2 way valve & proximity sensor VP3130
Handttman w/ 3/2 way valve & proximity sensor VP3131
20043331 Filter aid dosing vessel 1
Burkert solenoid valve, 24V coil
Actuators: Handttman w/ 3/2 way valve & proximity sensor VP3111
Handttman w/ 3/2 way valve & proximity sensor VP3112
Handttman w/ 3/2 way valve & proximity sensor VP3113
Handttman w/ 3/2 way valve & proximity sensor VP3114
Handttman w/ 3/2 way valve & proximity sensor VP3115
Handttman w/ 3/2 way valve & proximity sensor VP3116
Handttman w/ 3/2 way valve & proximity sensor VP3117
Handttman w/ 3/2 way valve & proximity sensor VP3118
Handttman w/ 3/2 way valve & proximity sensor VP3119
Handttman w/ 3/2 way valve & proximity sensor VP3132
Handttman w/ 3/2 way valve & proximity sensor VP3133
20040319 Schenk 2 motors, instruments, devices
Level signal LA3201
Level signal LA3202
Level signal LA3203
Level signal LA3204
Level signal LA3205
Hydrualic speed indicator SI3201
Burkert daiphragm valve w/ 3/2 way sol. valve, 24V coil Herion
Hydrualic cooling water solenoid valve, 24V coil
Actuators: Handttman w/ 3/2 way valve & proximity sensor VP3201
Handttman w/ 3/2 way valve & proximity sensor VP3202
Handttman w/ 3/2 way valve & proximity sensor VP3203
Handttman w/ 3/2 way valve & proximity sensor VP3204
Handttman w/ 3/2 way valve & proximity sensor VP3205
Handttman w/ 3/2 way valve & proximity sensor VP3208
Handttman w/ 3/2 way valve & proximity sensor VP3209
Handttman w/ 3/2 way valve & proximity sensor VP3210
Handttman w/ 3/2 way valve & proximity sensor VP3220
Handttman w/ 3/2 way valve & proximity sensor VP3221
Handttman w/ 3/2 way valve & proximity sensor VP3222
Handttman w/ 3/2 way valve & proximity sensor VP3223
Handttman w/ 3/2 way valve & proximity sensor VP3224
Handttman w/ 3/2 way valve & proximity sensor VP3225
Handttman w/ 3/2 way valve & proximity sensor VS3201
Handttman w/ 3/2 way valve & proximity sensor VP3236
Keystone w/ 5/2 way valve & proximity sensor VP3226 790-036
Keystone w/ 5/2 way valve & proximity sensor VP3227 790-036
Keystone w/ 5/2 way valve & proximity sensor VP3228 790-036
20043332 Kieselguhr discharge vessel 2
Empty level signal LA3206
Actuators: Handttman w/ 3/2 way valve & proximity sensor VP3229
Handttman w/ 3/2 way valve & proximity sensor VP3230
Handttman w/ 3/2 way valve & proximity sensor VP3231
20043333 Filter aid dosing vessel 2
Actuators
Handttman w/ 3/2 way valve & proximity sensor(CO2 line) VP3211
Handttman w/ 3/2 way valve & proximity sensor(CO2 line) VP3212
Handttman w/ 3/2 way valve & proximity sensor (air line) VP3213
Handttman w/ 3/2 way valve & proximity sensor VP3214
Handttman w/ 3/2 way valve & proximity sensor VP3215
Handttman w/ 3/2 way valve & proximity sensor(water line) VP3216
Handttman w/ 3/2 way valve & proximity sensor VP3217
Handttman w/ 3/2 way valve & proximity sensor VP3218
Handttman w/ 3/2 way valve & proximity sensor VP3219
Handttman w/ 3/2 way valve & proximity sensor VP3232
Handttman w/ 3/2 way valve & proximity sensor VP3233
20040320 SCHENK CIP PLANT motors, instru, devices
Steam supply diaphragm valve w/ proximity sensor VFP3301
Caustic tank empty level signal LA3303
Caustic tank high level signal LA3302
Caustic tank high high level signal LA3301
Hot water tank empty level signal LA3306
Hot water tank high level signal LA3305
Hot water tank high high level signal LA3304
Acid tank empty level signal LA3312
Acid tank high level signal LA3311
Acid tank high high level signal LA3310
Cold water tank empty level signal LA3309
Cold water tank high level signal LA3308
Cold water tank high high level signal LA3307
CIP supply flow indicator FS3301
CIP return flow indicator FS3302
Actuators: Handttman w/ 3/2 way valve & proximity sensor VP3301
Handttman w/ 3/2 way valve & proximity sensor VP3302
Handttman w/ 3/2 way valve & proximity sensor VP3303
Handttman w/ 3/2 way valve & proximity sensor VP3304
Handttman w/ 3/2 way valve & proximity sensor VP3305
Handttman w/ 3/2 way valve & proximity sensor VP3306
Handttman w/ 3/2 way valve & proximity sensor VP3307
Handttman w/ 3/2 way valve & proximity sensor VP3308
Handttman w/ 3/2 way valve & proximity sensor VP3309
Handttman w/ 3/2 way valve & proximity sensor VP3310
Handttman w/ 3/2 way valve & proximity sensor VP3311
Handttman w/ 3/2 way valve & proximity sensor VP3312
Handttman w/ 3/2 way valve & proximity sensor VP3313
Handttman w/ 3/2 way valve & proximity sensor VP3314
Handttman w/ 3/2 way valve & proximity sensor VP3315
Handttman w/ 3/2 way valve & proximity sensor VP3316
Handttman w/ 3/2 way valve & proximity sensor VP3317
Handttman w/ 3/2 way valve & proximity sensor VP3318
Handttman w/ 3/2 way valve & proximity sensor VP3319
Handttman w/ 3/2 way valve & proximity sensor VP3320
Handttman w/ 3/2 way valve & proximity sensor VP3321
Handttman w/ 3/2 way valve & proximity sensor VP3322
Handttman w/ 3/2 way valve & proximity sensor VP3323
Handttman w/ 3/2 way valve & proximity sensor VP3324
Handttman w/ 3/2 way valve & proximity sensor VP3325
Handttman w/ 3/2 way valve & proximity sensor VP3326
Handttman w/ 3/2 way valve & proximity sensor VP3327
Flowplate 1010 proximity sensor: prox. sensor 1 GS1001
prox. sensor 2 GS1002
prox. sensor 3 GS1003
prox. sensor 4 GS1004
prox. sensor 5 GS1005
prox. sensor 6 GS1006
prox. sensor 7 GS1007
prox. sensor 8 GS1008
prox. sensor 9 GS1009
prox. sensor 10 GS1010
prox. sensor 11 GS1011
20040406 EDT-1 motors, pressure gauges, devices
Empty level signal LL1281
20040407 EDT-2 motors, pressure gauges, devices
Empty level signal
20040408 FBBT-1 motors, instruments, devices
Full level signal AL1225
Handttman actuator w/ 3/2 way valve 24V coil VP-1007
Flowplate 1011 proximity sensor: prox. sensor 1
prox. sensor 2
prox. sensor 3
prox. sensor 4
20040409 FBBT-2 motors, instruments, devices
Full level signal AL1226
Handttman actuator w/ 3/2 way valve 24V coil VP-1006
Flowplate 1012 proximity sensor: prox. sensor 1
prox. sensor 2
prox. sensor 3
prox. sensor 4
20040410 Brewing H20 tank motor, instru, devices
High level signal
Low level signal LL1245
20040413 DWT motors, instruments, devices
High level signal LA1215
Actuators: Keystone w/ common 5/2 way valve 24V coil of VM2025 VM2026 790-200
Keystone model 790-200 VM2025 790-200

20040415 APV DEAERATOR motors, instruments,device


Level switch
Actuators: Keystone w/ 5/2 way valve, 230V coil
Burkert diaphragm valve w/ 3/2 way sol. valve, 230V coil SV1028
20040416 MOJOINER motors, instruments,devices
Diaphragm valve #1 PV 3
Diaphragm valve #2 PV4
Diaphragm valve #3 PV5
Actuator: Norbro w/ 5/2 way sol. valve
20040419 CARBONATOR # 1motors,instruments,devices
Diaphragm valve(ASCO) w/ Norgren 3/2 way valve, 24V coil V1008
20040420 CARBONATOR # 2motors,instruments,devices
Diaphragm valve(ASCO) w/ Norgren 3/2 way valve, 24V coil V1009
20040423 BEER COOLER # 1 instruments,devices
Motorized Valve SV2012 Danfoss
Back pressure sol. valve w/ 24V coil
NH3 liquid line inlet sol. Valve w/ 24V coil
Hot gas sol. Valve w/ 24V coil
Flow switch
20040424 BEER COOLER # 2 instruments,devices
Motorized Valve
Back pressure sol. valve w/ 24V coil
NH3 liquid line inlet sol. Valve w/ 24V coil
Hot gas sol. Valve w/ 24V coil
Flow switch
20040425 BBT #1 instruments & safety devices
Full level signal AL1211
Empty level signal
Actuators(glycol return line)
Keystone (model 790-200) w/ 5/2 way valve 24V coil VM2028
Keystone (model 790-200) w/ 5/2 way valve 24V coil VM2027
20040426 BBT #2 instruments & safety devices
Full level signal AL1212
Empty level signal
Actuators(glycol return line)
Keystone w/ common 5/2 way valve 24V coil of VM2029 VM2030 790-200
Keystone (model 790-200) VM2029 790-200
20040427 BBT #3 instruments & safety devices
Full level signal AL1213
Empty level signal
Actuators(glycol return line)
Keystone w/ common 5/2 way valve 24V coil of VM2031 VM2032 790-006
Keystone (model F9U-006) VM2031 F9U-006
20040428 BBT #4 instruments & safety devices
Full level signal AL1215
Empty level signal
Actuators(glycol return line)
Keystone (model F9U-006) w/ 5/2 way valve 24V coil VM2036 F9U-006
Keystone (model F9U-006) w/ 5/2 way valve 24V coil VM2035 F9U-006
20040429 BBT #5 instruments & safety devices
Full level signal AL1214
Empty level signal
Actuators(glycol supply line)
Keystone w/ common 5/2 way valve 24V coil of VM2033 VM2034 F9U-006
Keystone (model F9U-006) VM2033 F9U-006
Keystone (model F9U-006) w/ 5/2 way valve 24V coil
20040430 BBT-CIP SET motors, instruments,devices
Hot caustic tank empty level signal LT1801
Hot caustic tank high level signal HLT1801
Cold caustic tank empty level signal LT1802
Cold caustic tank high level signal HLT1802
Acid tank empty level signal LT1803
Acid tank high level signal HLT1803
Fresh water tank empty level signal LT1804
Fresh water tank high level signal HLT1804
Fresh water tank high high level signal HHLT1804
Flow indicator FS1801
Actuators: Handttman w/ 3/2 way valve & prox. sensor VP1885
Handttman w/ 3/2 way valve & prox. sensor PV1883
Handttman w/ 3/2 way valve & prox. sensor VP1884
Handttman w/ 3/2 way valve & prox. sensor VP1882
Handttman w/ 3/2 way valve & prox. sensor VP1808
Handttman w/ 3/2 way valve & prox. sensor VP1818
Handttman w/ 3/2 way valve & prox. sensor VP1868
Handttman w/ 3/2 way valve & prox. Sensor VP1804
Handttman w/ 3/2 way valve & prox. sensor VP1814
Handttman w/ 3/2 way valve & prox. Sensor VP1864
Handttman w/ 3/2 way valve & prox. sensor VP1803
Handttman w/ 3/2 way valve & prox. Sensor VP1813
Handttman w/ 3/2 way valve & prox. Sensor VP1810
Handttman w/ 3/2 way valve & prox. sensor VP1801
Handttman w/ 3/2 way valve & prox. Sensor VP1811
Flowplate 1017 proximity sensor: prox. sensor 1
prox. sensor 2
prox. sensor 3
prox. sensor 4
prox. sensor 5
prox. sensor 6
prox. sensor 7
20040431 HSBC - BT # 1 motors,instruments,devices
Deaerated water line for buffer tank 1 & 2 proximity sensor
Actuators:Taylor diaphragm valve w/ 3/2 way sol. for CO2 counter press.
SV2024
Taylor diaphragm valve w/ 3/2 way sol. For CO2 excess presSV2025
20040432 HSBC - BT # 2 motors,instruments,devices
Actuators:Taylor diaphragm valve w/ 3/2 way sol. for CO2 counter press.
SV2026
Taylor diaphragm valve w/ 3/2 way sol. For CO2 excess presSV2027
20043334 HSBC - RESTO TANK # 1
Empty level sensor LL1243
20040433 HSBC - RESTO TANK # 2
Empty level sensor LL1244
1. Ground resistance must remain below 10 ohms so the lightning current dissipates quickly,
minimizing the return currents and the contact voltages, which that can be very dangerous for people.

Visual inspection in the maintenance of lightning protection systems


Check that:
There is no damage due to lightning strikes.
The lightning rod keeps all its elements in good state.
The continuity of the conductors is correct.
The fixings are in good condition.
There are no parts damaged by corrosion.
The state of the equipotential bonding is correct.

The lightning rods are installed at the highest point of the structure,
always two meters above any element to be protected and usually on a six-meter mast.
Therefore, in most cases it is difficult to have access these air terminals and puts the operator is put in danger when carrying these inspections.

Regarding the earthing system, it is essential to measure the earth resistance,


as it could vary with time. It is also important to ensure that it remains below 10 Ω. It is recommended to check the earthing annually.

If high earth values ​are recorded, it will be necessary to use a ground enhancing product such as Conductiver Plus or adapt the system to include more ea

Likewise, the inspection must verify that the electrical lines which require protection against
overvoltages are protected with adequate surge protection devices.

In both periodic inspection (visual and complete) the person in charge of the
maintenance actions must elaborate a report which informs the inspections that have been carried out, providing data and photographs
When should we carry out an inspection of a lightning rod?
According to the standards, lightning protection systems must undergo an inspection whenever the
structure of the building is modified or repaired and also when the structure has been struck by lightning.
Therefore, it is very useful to have a lightning event counter that informs about the number of lightning strikes on the structure.
For more information about the functioning of the lightning event counter check the  technical data sheet for the ATLOGGER,
a device which also records the information of the day and time of the strike.

Even if these situations do not occur, the inspection of the lightning protection system should be made periodic
As part of the maintenance protocol, the following types of verifications are carried out:

Visual verification: Annual revision for levels of protection I and II.


For levels III and IV, the visual verification needs to be done at least every two years.

Complete verification: For levels of protection I and II, the complete verification
will be done at least every two years. For protection levels III and IV, the verification will be done at least every

Complete verification of the critical systems: This verification needs to be done at least once a year for all of th

When and why must the inspections be done?


If the structure to be protected have been modified, such as new building works, restorations, installation of ant
If the structure has suffered a direct lightning strike.
Before the start of the period of storms.
Periodically, according to the standards.
And how often?
Generally, the standard specifies revisions at least every year. However, in the case of structures with risk of ex

6- Sensitive Electronics In The Building:

Sensitive electronics n the building may be destroyed or cease to function as a result of a direct strike, overvolrages that are conducted in
Here it is important to investigate how important the electronics are for continued function of the activity in the building, and how serious
7- Loss Of Revenue In The Event Of Breakdown:

If the effect of lightning on the building would cause a breakdown in operations, it is important to investigate how long and how expensive
these inspections.

e system to include more earth rods.

hotographs
uld be made periodically.

be done at least every 4 years.

nce a year for all of the protection levels.

ns, installation of antennas, etc.

ctures with risk of explosion or exposed to corrosive environments, the lightning protection system must be checked every 6 mon

ages that are conducted into the bilking, or by voltage induced into the building by the lightning's electromagnetic pulse.
e building, and how serious the consequences of a failure of the electronics would be. The cost of repairs to the electronics also affects the need for lightning pro
w long and how expensive such a breakdown would be. Such an investigation should also consider whether such breakdown could also entail loss of market share
checked every 6 months.

s the need for lightning protection.


entail loss of market shares.
Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec
Proposed 2018 Power Servicing Activities 31 28 31 30 31 30 31 31 30 31 30 31

Source Guidelines/Requirement Time Manning (GCS) / Overseeing


Power Center MV Equipment, Feeder Feeder Affected Loads / Operations Hint during Shutdown Scope Allocation Minimum number of SMB EE Target Servicing Date Date Last Serviced Status
(hrs) workers required Personnel

1 Admin Bldg Xmer vault F5 Admin Bldg/Medical/Canteen ACU, Complete Servicing, MCC Cleaning 4 3 Thursday, September 28, 2017 FOR SERVICING
lights, power, telephone, Biometric
2 Canteen / Medical xmer vault F5 machine Complete Servicing 4 3 Any Satuday or Sunday Saturday, July 16, 2016 FOR SERVICING

3 F10 Terminal boxes F10 Frick 2, DAC2 (Old Elliot) Complete Servicing 8 5 FOR SERVICING

4 Frick 2 MCC F10 3 Before, during or after FOR SERVICING


holyweek if operation permits
5 Old Elliot MCC F10 Frick 2, DAC2 (Old Elliot) Complete Servicing 12 3 FOR SERVICING
6 F10 MV Capbank F10 3 FOR SERVICING
Before, during or after
7 Filtration Power Center F11/17 No TFF & Filtration Operation Complete Servicing 4 3 holyweek if operation permits Thursday, March 24, 2016 FOR SERVICING
Brewhouse, Filtration Operations, TFF
8 Brewhouse 3 F11/17 Complete Servicing 0.5 2 Monday, December 25, 2017 FOR SERVICING

9 SGDP Xmer Bank F11/F17 SGDP Last baggase pumping time + 10-15hrs Still operate up to Sunday evening. Complete Servicing 4 3 Before, during or after Thursday, March 24, 2016 FOR SERVICING
holyweek if operation permits
Before, during or after
10 WWTP F12/F18 WWTP Servicing xmer and switchgear 4 3 Sunday, September 04, 2016 FOR SERVICING
holyweek if operation permits

HSBL 2, Packaging Office, WWTP, New Before, during or after


11 HSBL 2 HSBL 2 Ring Main Unit F12/F18 SRP loads (boilers, EVAPCO,etc), Schenk No Filtration, HSBL 1 & 2 operation Complete Servicing 8 4 holyweek if operation permits Sunday, March 20, 2016 FOR SERVICING

12 New SRP F12/F18 Boilers, EVAPCO, CTs, Schenk, S&R Ctl Complete Servicing 4 4 Friday, April 14, 2017 FOR SERVICING
Room
Sales, Megawarehouse, SalesLog, PSO
13 Sales/Logistics Xmer Vault F13 Complete Servicing 4 3 Any Satuday or Sunday Sunday, July 17, 2016 FOR SERVICING
Extension Office
14 SRP Holec Left F15 CO2 Recovery, NH3 Comp 5 and 6, Malt Complete Servicing 3 3 Before, during or after Saturday, April 15, 2017 FOR SERVICING
15 SRP Holec Right F15 Receiving Operation Complete Servicing 3 3 holyweek if operation permits
16 NH3 Comp # 5 F15 Low Co2 Recovery or Full Storage Tanks. Complete Servicing 4 3 FOR SERVICING
CO2 Recovery, NH3 Comp 5 and 6, Malt Switch Alternate Power
17 NH3 Comp # 6 F15 Receiving Operation Complete Servicing 4 3 Before, during or after FOR SERVICING
CO2 Recovery, NH3 Comp 5 and 6, Malt holyweek if operation permits
18 F15 Terminal boxes F15 Complete Servicing 8 5 FOR SERVICING
Receiving Operation
19 Frick 1 MCC F16 3 FOR SERVICING
20 Frick 3 MCC F16 3 FOR SERVICING
Frick 1, DAC3 (New Elliot), Frick 3 Complete Servicing 12
21 F16 MV Capbank F16 3 Before, during or after FOR SERVICING
22 New Elliot MCC F16 3 holyweek if operation permits FOR SERVICING

23 F16 Terminal boxes F16 Frick 1, DAC3 (New Elliot), Frick 3 Complete Servicing 8 5 FOR SERVICING

24 CO2 Recovery Power Center F21 Complete Servicing 4 3 Saturday, March 26, 2016 FOR SERVICING
CO2 Recovery, NH3 Comp 4 and 7, Eng'g Can be serviced if alternate power is
25 SRP 220 F21 Bldg, QA/Brewing Office, TFF, Cellars, Complete Servicing 4 3 FOR SERVICING
ready.
26 HSBL 1 Right F21 1521, Pass. Elevator, HSBL1 Left and Complete Servicing 4 2 FOR SERVICING
Right, QA Lab, S&R Ctrl Rm, Control
Voltages and auxiliaries sourcing F21
27 HSBL 1 Left F21 (Frick 1, Frick 2, Frick 3, 4B, 5B, CO2 Complete Servicing 4 2 Wednesday, March 08, 2017 FOR SERVICING
compressors, possibly boilers), others
28 NH3 Comp # 4 F21 for verification Complete Servicing 4 2 FOR SERVICING

29 NH3 Comp # 7 F21 Complete Servicing 4 2 FOR SERVICING


Before, during or after
holyweek if operation permits

CO2 Recovery, NH3 Comp 4 and 7, Eng'g


Bldg, QA/Brewing Office, TFF, Cellars,
F21 Terminal boxes, 1521, Pass. Elevator, HSBL1 Left and
30 Transfer of HSBL Feeder F21 Right, QA Lab, S&R Ctrl Rm, Control Cleaning, tightening 8 6 FOR SERVICING
21 to F14 Voltages and auxiliaries sourcing F21
(Frick 1, Frick 2, Frick 3, 4B, 5B, CO2
compressors, possibly boilers), others
for verification

WCP process, raw, brewing water service Before, during or after


31 WCP PP Aux Complete Servicing 4 4 Sunday, October 16, 2016 FOR SERVICING
and transfer pumps Cable Insulation resistance holyweek if operation permits
32 Feeder 11 Cable Test MV XLPE Cable F11 , DAR and PI 2 2 1 Anytime @ Power Plant FOR SERVICING
Cable Insulation resistance
32 Feeder 17 Cable Test MV XLPE Cable F17 , DAR and PI 2 2 1 CANNOT TEST ONLINE #VALUE!
Cable Insulation resistance
32 Feeder 12 Cable Test MV XLPE Cable F12
, DAR and PI
2 2 1 CANNOT TEST ONLINE #VALUE!
32 Feeder 18 Cable Test MV XLPE Cable F18 Cable Insulation resistance 2 2 1 Anytime @ Power Plant FOR SERVICING
, DAR and PI

FEEDER 10 LOADS: Materials needed: Things to prepare:


DAC2 OLD ELLIOTT 1. Contact Cleaner - 2 Bottles 1. Broom
FRICK 2 2. Scotch Brite - if big 10 pcs, if scmall 20 pcs 2. Mop
3. Rugs - 20 pcs 3. Dust Pan
FEEDER 11 / 17 LOADS: 4. Vacuum/Blower
GLYCOL PUMPS 1ST FLOOR 5. Extension Outlets
BREWHOUSE 3
SPENT GRAIN DRYER PLANT Test Instruments:
Filtration 66 1. TTR
TFF 440 VOLTS 2. Insulation Tester
LSP 440 3. Aligator Shorting Cables
4. High Voltage Non Caontact Tester
FEEDER 12 / 18 LOADS: Conduit fill = 40%
WASTE WATER TREATMENT PLANT
S/R PLC, Controls
GLYCOL ROOFDECK
EVAPCO'S A-G
BOILER 5 - 8
WET AIR COMP 5 & 6
HIGH SPEED BOTTLING LINE - 2
HIGH SPEED BOTTLING LINE - 1 PAL / DEPAL
HSBL OFFICE

FEEDER 5 LOADS:
Medical Building
Canteen
Administration Building

FEEDER 13 LOADS: Area Sales Office


SALES LOGISTICS CVNBR
MANDAUE SALES OFFICE CVSBR
CENTRAL VISAYAS SALES OFFICE NORTH & SOUTH Megawarehouse
PSO EXTENSION OFFICE Likas Yaman
SHIPPING AND LIGHTERAGE Sales Logistics
LIKAS YAMAN SMDCI Building
L&M
NEW MAGNOLIA BUILDING
CHAPEL
TENNIS COURT

FEEDER 15 LOADS:
NH3 COMP SULLAIR 5
NH3 COMP SULLAIR 6
REFRIGERATION COOLING TOWER
BOILER 3 & 4
AIR COMP ZR3
CO2 RECOVERY 1ST FLOOR MCC
CO2 RECOVERY POWER PANEL MCC
CO2 CONDENSER
MALT BAGGING

FEEDER 16 LOADS:
NH3 COMP FRICK 1
NH3 COMP FRICK 3
DAC 3- AIR COMP NEW ELLIOTT

FEEDER 21 LOADS:
ENG'G BUILDING
MATERIALS RECEIVING OFFICE (MRO)
SRP LIGHTS (220VAC)
NH3 COMP SULLAIR 4
NH3 COMP SULLAIR 7
CELLAR TIE / BREWHOUSE 1-2
SRP 220VAC
TFF 220VAC
HIGH SPEED BOTTLING LINE - 1 LEFT
HIGH SPEED BOTTLING LINE - 1 RIGHT
NEW CO2 RECOVERY
MAIN LABORATORY
PYT
QA / BREWING OFFICE
1521 LOADS ( NEON LIGHTS, PH LIGHTS, ACU)
ELEVATOR-PASSENGER
Engineering - Electrical Personnel Contact Numbers:

RLN - Reynaldo L. Napoles 09778401877


RMA - Romelito M. Agan 09333225083 09776374356
JMN - John Mikel M. Naraja 09331283234
NMC - Nestor M. Cabsag 09324451301 09324451301
VQS - Vicente Q. Seno 09258197475 09258197475
AED - Armando E. Despojo 09231450284 09176962956
RBA - Roland B. Alilin 09367763413 09367763413
Activity Time:

Spent Grain Drying Plant 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Coordination activities prior to shutdown ( Supervisors, operators, etc)
2 Shutdown of SGDP Main Circuit Breaker @ Brewhouse PC. LOTO
Verify presence of voltage, if none. Ground all power line connections for safety.
3 Vacuum / Air cleaning of xmer bank and MCC
- Individual Mechanical inspection of Transformers (3 x 100kva dry type)

4 Transformer routine tests; IR, DAR, PI, TTR


5 Tightening of terminals / Checking
6 Power restoration of SGDP thru BH MCB

WCP (Parallel with Power Plant Activity-Tie Bus CB Replacement) 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Prepare alternate power from WWTP, then 10-20 kVA Transformer 440/220
for power supply of lighting, blower & vacuum.
2 Prepare all necessary Materials & test equipments.
3 Thermal scan all MCC ComponentsPrior to shutdown.
4 Coordination activities prior to shutdown ( Supervisors, operators, etc)
5 Ensure no more production and ask for duration of the maintenance window.
6 Note and tag which CB is switched on and long switched off for reference.
7 Switch off all CBs downstream going to upstream one by one. Inlcuding Main CB.
8 If no problem proceed with shuting down WTP 1 and 2 Main @ PP Aux.
9 Correct all findings during the audit.
10 Clean and retightening of terminals.
11 Remove all unnecessary wires, undersized wires, cable, provide cable tray.
12 Double check that no tools and equipment left inside MCC.
13 Energize MCC.

NEW SRP POWER CENTER - F12/18 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
Prepare Alternate Feeder @ Power Plant. Inform PP Personnel.
Ensure that spare Feeder MVSG is switched off and Drawn out.
Check for voltages @ alternate feeder cable prior to shutdown.
Conduct High Pot Test @ alternate feeder cable prior to shutdown.
Prepare necessary alternate power prior to shutdown.
Prepare power supply for Lighting, blower and vacuum
Shutdown LVSG one by one up to LVSG Main (Draw Out if Possible)
Shutdown MVSG (Draw Out if Possible)
Switch off RMU both Feeder 12/18 then Ground?
Service RMU and MVSG first (Clean and retightened)

Switch On MVSG CB for spare feeder after drawn in.testing and


1 Shutdown of Feeder 12/18 @ PP
2 Replace Defective Fans for Transformer, if there are any.
2 Vacuum / Air cleaning of Xmer, RMU, LVSG, ACB's
- Draw out of ACB's; Internal Cleaning
- IR Test of CB's, LVSG
- Detailed checking of mechanical components
3 Transformer routine tests; IR, DAR, PI, TTR
4 Tightening of terminals / Checking
Transfer to spare feeder 18/12.
5 Energization of F12 / Turnover

WWTP - F12/18 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Coordination activities prior to shutdown ( Supervisors, operators, etc)
2 Shutdown of WWTP Power Center thru Load Break Switch
3 Cleaning of xmer, LVSG, servicing of CBs
4 IR testing, PI, TTR, CB contact resistance test
5 Tightening of terminals, checking
6 Power restoration of WWTP PC thru LBS
Note: Load Break Switch for servicing during F12/18 Shutdown

HSBL-2 - F12/18 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Shutdown of Feeder 12/18. Coordinate with Power Plant and Bottling
2 Vacuum / Air cleaning of xmer, Switchgear and ACB's
3 IR Test, DAR, PI, TTR
4 Tightening of terminals / Checking
5 Energization of F12/Turnover

Filtration Power Center 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Coordination activities to endusers prior to shutdown.
2 Replace 2 defective fans
3 Vacuum / Air cleaning of xmer bank and MCC
4 Transformer routine tests; IR, DAR, PI, TTR
5 Tightening of terminals / Checking
6 Power restoration of SGDP thru BH MCB
Brewhouse 3 Power Center 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Coordination activities to endusers prior to shutdown.
2 Troubleshoot cause of tripping CB protecting fans. Replace fan if necessary.
3 Vacuum / Air cleaning of xmer bank and MCC
4 Transformer routine tests; IR, DAR, PI, TTR
5 Tightening of terminals / Checking
6 Power restoration of SGDP thru BH MCB

SRP Holec Left and Right (Right no Xmer) - F15 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Shutdown of Feeder 15. Coordinate with Power Plant and Shift Engineer
2 Add 2 more Fans for Transformer (220 V; 60 Hz)
3 Vacuum / Air cleaning of xmer, Switchgear and ACB's
4 IR Test, DAR, PI, TTR
5 Tightening of terminals / Checking
6 Energization of F15/Turnover

SRP 220 Power Center - F21 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Shutdown of Feeder 21. Coordinate with Power Plant and Shift Engineer
2 Vacuum / Air cleaning of xmer, Switchgear and ACB's
3 IR Test, DAR, PI, TTR
4 Tightening of terminals / Checking
5 Energization of F21/Turnover

CO2 Recovery Power Center - F21 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Shutdown of Feeder 21. Coordinate with Power Plant and Shift Engineer
2 Vacuum / Air cleaning of xmer, Switchgear and ACB's
3 IR Test, DAR, PI, TTR
4 Tightening of terminals / Checking
5 Energization of F21/Turnover

HSBL 1 Left Power Center - F21 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Shutdown of Feeder 21. Coordinate with Power Plant and Packaging Supervisor
2 Replace 1 of Fan for Transformer (220 V; 60 Hz)
3 Vacuum / Air cleaning of xmer, Switchgear and ACB's
4 IR Test, DAR, PI, TTR
5 Tightening of terminals / Checking
6 Energization of F21/Turnover

HSBL 1 Right Power Center - F21 8:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00
1 Shutdown of Feeder 21. Coordinate with Power Plant and Packaging Supervisor
2 Replace 1 of Fan for Transformer (220 V; 60 Hz)
3 Vacuum / Air cleaning of xmer, Switchgear and ACB's
4 IR Test, DAR, PI, TTR
5 Tightening of terminals / Checking
6 Energization of F21/Turnover

Total Fans for replacement = 6 Fans


Overseeing SMB
Personnel Manning / Contractor

16:00 17:00 Pwede on Saturday


4/15/2017
4 GCS personnel

4 GCS personnel
4 GCS personnel

4 GCS personnel
4 GCS personnel

16:00 17:00

4 GCS personnel

4 GCS personnel

16:00 17:00
6-8 GCS personnel

4 GCS personnel
4 GCS personnel

4 GCS personnel

16:00 17:00

4 GCS personnel
4 GCS personnel
4 GCS personnel
4 GCS personnel
4 GCS personnel

16:00 17:00

4 GCS personnel
4 GCS personnel
4 GCS personnel
4 GCS personnel

16:00 17:00

4 GCS personnel
4 GCS personnel
4 GCS personnel
16:00 17:00

4 GCS personnel
4 GCS personnel
4 GCS personnel

16:00 17:00

4 GCS personnel
4 GCS personnel
4 GCS personnel
4 GCS personnel

16:00 17:00

4 GCS personnel
4 GCS personnel
4 GCS personnel
4 GCS personnel

16:00 17:00

4 GCS personnel
4 GCS personnel
4 GCS personnel
4 GCS personnel

16:00 17:00

4 GCS personnel
4 GCS personnel
4 GCS personnel
4 GCS personnel

16:00 17:00

4 GCS personnel
4 GCS personnel
4 GCS personnel
4 GCS personnel
MAINTENANCE
WARNING: IMPROPER OR INADEQUATE MAINTENANCE COULD RESULT IN REDUCED TRANSFORMER LIFE, CAUSE SEVERE PERSONAL INJURY, DEATH OR PR

Distribution transformers can be stored outdoors for two years or less when not in service. However, for longer storage period it is recommended that pro

If a transformer has been removed from service, it is recommended the following inspections be made and repairs made where necessary:

1. Inspect bushings for cracks and leaks.


2. Inspect surge arresters for cracked porcelain and check the gap setting if the arrester has a
gap between the arrester top terminal and the HV bushing terminal. If the arrester is connected directly to the HV bushing terminal, make sure the conne
3. Remove all rust from the tank and cover, prime the bare spots and then repaint them.
4. Inspect all gasket seals for possible leaks.
5. Check oil level. It should be within ½ inch of the oil level line inside the tank.
6. Check for any signs of moisture entering the tank at any of the gasketed joints.
7. If electrical tests are made, the values given in ANSI Standard C57.12.00 should not be exceeded.
RSONAL INJURY, DEATH OR PROPERTY DAMAGE.

d it is recommended that procedures of ANSI C57.93 be followed:

ere necessary:

rminal, make sure the connections are tight.


ORDINARY MAINTENANCE

A careful check of the transformer during its functioning will prevent damage and prolong its life.
In standard service conditions it is sufficient to perform, at least once per year, the following operations:

 Cleaning of the HV/LV windings from eventual dust, condensate and dirt, by means of dry compressed air jets and dry cloths
 Cleaning of the cooling and ventilation ducts between the coils in order to avoid overheating during service
 Verify of tightening of the HV and LV connections, of the voltage tapchanger links and of the bolts (yoke and spacer blocks)
 Check the correct functioning of the thermal protection (thermoresistances and thermo-controller) as well as of the correct intervention
of the overloading and short-circuit protection and tripping of the corresponding automatic switch.
This check must be carried out preferably by means of suitable equipment that will allow the simulation of the real damage.

ORDINARY MAINTENANCE
In case the transformer function in a discontinuous way, before the commissioning, especially after a long stop,
it is necessary to perform the entire checks prior the commissioning listed on point 5.6 and 5.7.
In case the transformer during its operation has withstood exceptional events such as: short circuits,
atmospheric or operational over-voltages, overflowing, or other exceptional events, before energizing it once again, you are requested to call for our serv

5.6 – VISUAL INSPECTIONS


Before energizing the unit, it is necessary to verify that no material is blocked in the channels or in proximity of active parts as it could seriously damage th

5.7 – MECHANICAL AND ELECTRICAL CONTROLS Before energising the unit, an inspection should be carried out in order to guarantee a proper installation
The following points must be carefully examined:  Clean the MV and LV windings and the channels from dust and dirt by blowing dried compressed air or

5.8 – EARTHING CONNECTIONS, TAPS AND PROTECTION POSITION Power. Sp.zo.o. is not responsible for the transformer installation. The installation mus
intervention

requested to call for our service.

s it could seriously damage the unit. In fact, it is possible that during the operations of installation and connection, or during storage, bolts, nuts, washers or other material coming

arantee a proper installation and connection of the transformer


wing dried compressed air or wiping them with a dry cloth  Pre-heat the transformer in case of condensation with an oven or energizing it at no-load  Check the good tightening

allation. The installation must be carried out according to the standards in force, to the applicable laws and to the present instructions. The following points must be taken into co
hers or other material coming from the surrounding equipments, remain stopped in the winding channels.

d  Check the good tightening of the MV and LV windings, of the terminal connection and the adjustment plates  Check the MV and LV windings to be concentric to the magnetic

points must be taken into consideration when the installation is carried out: • To connect the earthing conductors to the relative earth points on the metallic parts of the transfor
concentric to the magnetic core  Check the tie rods to the core or to the mass  Check all the protection devices of the transformer against possible overvoltage  Check the pos

metallic parts of the transformer and enclosure. • To connect the LV neutral to earth when required or when required by the protection system to earth. • To connect the thermal
ssible overvoltage  Check the position of the connection bar on the tapping board. This must be the same on the three MV windings and must coincide with the specified feeding

o earth. • To connect the thermal protection to the control system according to the sketch as shown in the thermal protection relay manual (thermocontroller). • To ensure that t
coincide with the specified feeding and loading voltages. If the voltage is higher than allowed by the tapping intake, the no-load losses and the noise will be higher  Check all met

ermocontroller). • To ensure that the connection means of the primary winding are safely bolted. • To ensure that the voltage regulation taps are safely bolted, and if necessary m
oise will be higher  Check all metallic parts to be at the safety insulation distances from all active parts  It is absolutely prohibited to put in contact MV and/or LV cables, metalli

re safely bolted, and if necessary modify the position as a function of the supply voltage. • In case of transformers with double ratio, please be sure that the link corresponding to
ntact MV and/or LV cables, metallic parts with the windings  Check the good tightening of the bolts, nuts and tie rods in case the transport would be characterized by continuous

ure that the link corresponding to the voltage of the system feeding the transformer is properly connected
uld be characterized by continuous loadings and unloading for an exact mechanical tightening see the information included in this manual.
Activity Time:

Admin Building Before Shutdown 7:00 8:00 9:00 10:00 11:00 12:00
1 Thermal Scanning. Report abnormalities.
2 Ensure Power is switched off by testing.
3 Cleaning of transformer
4 Transformer routine tests; IR, DAR, PI, TTR
5 Prepare power sourced from Bottling Welding outlet via extension
5 Cleaning and retightenning of Main Distribution Panel Components.

Canteen / Medical xmer vault Before Shutdown 7:00 8:00 9:00 10:00 11:00 12:00
1 Coordination activities prior to shutdown ( End Users, etc)
2 Prepare power supply for lighting , blower, vacuum sourced @ MCLP.
3 Shutdown of Feeder 13. Coordinate with PP.
4 Switch off Main Power Fuse @ Magnolia Transformer Vault
5 Isolate power of Admin and Magnolia off Main Power Fuse
@ Magnolia Transformer Vault
6 Ensure no power on MV and LV and Clean all power fuses @
magnolia transformer vault (MV Side)
7 Switch on power feeder 13 @ PP for Chapel Users
8 Start Cleaning and disconnecting Magnolia transformer bank (please tag connections)
9 Cleaning and retightening of magnolia MCC (key is with logistics Bong Raz)
10 Transformer routine tests; IR, DAR, PI, TTR
11 Reconnection of terminations in Transformer based on tagging
12 Switch off Feeder 13 again in preparation of power fuse restoration for magnolia xmer.
13 Put all power fuse in place as found. Note: Some fuses may are not connected.
14 Energize Feeder 13.

Chapel Transformer Vault Before Shutdown 7:00 8:00 9:00 10:00 11:00 12:00
1 Coordination activities prior to shutdown ( End Users, etc)
2 Secure power supply from medical with long extension outlets.
3 Cleaning of Fire Pump MCC, Thermal Scanning cleaning of SMDCI Building vault.
4 Shutdown of Feeder 13. Coordinate with PP.
5 isolate chapel power center by removing fuse in chapel. switch back on.
6 Check for voltages. If none present proceed with cleaning.
7 Cleaning Retightening of Saleslog MDP, Megawarehouse MDP and SMDCI MDP.
8 Transformer routine tests; IR, DAR, PI, TTR
9 External cleaning of xmer and bushings
10 Tightening of terminals / Acceptance Test (IR)
11 Energization of F13 / Turnover
Overseeing SMB
Personnel Manning / Contractor

12:00 13:00 14:00 15:00 16:00 17:00

4 GCS personnel
4 GCS personnel

12:00 13:00 14:00 15:00 16:00 17:00

4 GCS personnel

4 GCS personnel

4 GCS personnel
4 GCS personnel

4 GCS personnel

12:00 13:00 14:00 15:00 16:00 17:00

4 GCS personnel

4 GCS personnel
4 GCS personnel
4 GCS personnel
4 GCS personnel
PC Inspection and Thermographic Survey
Things to prepare:
1. Keys to: BH1, Magnolia, 4. Clamp Meter
2. Thermal Imager 5. Extra Tools for Opening

3. Pen and Paper

DefectiveFans
Power Center Source Feeder IR Remarks/Abnormality Cleanliness/Water Intrusion Actual Load 40 % Load (Of Transformer FLA) Findings Date Conducted

2020 2021 2022

1 SGDP Xmer Bank F11/F17 None No Hot spot found. For cleaning. 144.34 For cleaning 28-Sep-20

2 Brewhouse 3 F11/17 None No Hot spot found. For cleaning. Less than 40% Load. 384.91 For cleaning. Fan no Auto. 28-Sep-20

3 Brewhouse 1 None No Hot spot found. For cleaning. Less than 40% Load. No Transformer For cleaning 28-Sep-20

4 CO2 Recovery Power Center F21 6 of 7 OK No Hot spot found. For cleaning. 355 A,367 A,353 A 384.91 For cleaning. Fan no Auto. 28-Sep-20

Cannot measure load due to meter


5 SRP 220 F21 6 Not OK No Hot spot found. For cleaning. not set parameters correctly. 1539.65 For cleaning. Fan no Auto. 28-Sep-20

6 SRP Holec Left F15


For cleaning. No meter.
6 of 6 OK No Hot spot found. For cleaning. Cannot measure load due to meter 384.91 No Auto @ Fan temp control. 9/28/2020
not set parameters correctly. Removal of transformer in front.
7 SRP Holec Right F15

No Over Current Relay Display. For


8 Filtration Power Center F11/17 6 of 6 OK No Hot spot found. 46 deg C For cleaning. 302 A, 255 A, 308 A 384.91 cleaning.. Fan no auto. 9/28/2020

For Changing of Meter PM500.


9 New SRP F12/F18 6 of 6 OK No Hot spot found. 49 deg C @ core. For cleaning. 350 A, 382 A, 353 A 769.82 Fan no auto. 9/28/2020

10 WCP PP Aux None No Hot spot found. For cleaning. 38.49 For cleaning. 9/28/2020

all ok. With


11 WWTP F12/F18 burning smell No hotspot but for trace up of source. Not so dirty 0,153,163 384.91 Doors not yet latched. 9/28/2020
when ON. With burning smell.

12 Canteen / Medical xmer vault F5 None 216.51 Temporary 5 kV line removal 9/28/2020

13 PSO Annex Building F5 None No Transformer 9/28/2020

14 Sales/Logistics Xmer Vault F13 None With dust and cobwebs 481.14 For cleaning. 9/28/2020

15 Admin Bldg Xmer vault F5 6 of 6 OK. With dust and cobwebs 481.14 For 5 kV supply line restoration 9/28/2020

16 HSBL 2 New F12/F18 6 of 6 OK. No hot spot found. 630 A, 649 A, 601 A, 1539.65 Wood cover @ capbank cable for removal 9/28/2020

17 HSBL 2 Old F12/F18 6 of 6 OK. No hot spot found. 1539.65 Fan no auto. Metering problem. 9/28/2020

18 HSBL 1 Right F21 6 Not OK No operation 73 A, 54 A, 71 A 769.82 Fan no auto. No power supply on fans. 9/28/2020

19 HSBL 1 Left F21 4 of 6 OK. No operation 94 A, 58 A, 84 A 721.71 Fan no auto. No power supply on fans. 9/28/2020
Missing fans.

FEEDER 10 LOADS: Materials needed:


DAC2 OLD ELLIOTT 1. Contact Cleaner - 2 Bottles
FRICK 2 2. Scotch Brite - if big 10 pcs, if scmall 20 pcs
3. Rugs - 20 pcs
FEEDER 11 / 17 LOADS:
GLYCOL PUMPS 1ST FLOOR
BREWHOUSE 3
SPENT GRAIN DRYER PLANT
Filtration
TFF 440 VOLTS
LSP 440

FEEDER 12 / 18 LOADS: Conduit fill = 40%


WASTE WATER TREATMENT PLANT
S/R PLC, Controls
GLYCOL ROOFDECK
EVAPCO'S A-G
BOILER 5 - 8
WET AIR COMP 5 & 6
HIGH SPEED BOTTLING LINE - 2
HIGH SPEED BOTTLING LINE - 1 PAL / DEPAL
HSBL OFFICE

FEEDER 5 LOADS:
Medical Building
Canteen
Administration Building

FEEDER 13 LOADS: Area Sales Office


SALES LOGISTICS CVNBR
MANDAUE SALES OFFICE CVSBR
CENTRAL VISAYAS SALES OFFICE NORTH & SOUTH Megawarehouse
PSO EXTENSION OFFICE Likas Yaman
SHIPPING AND LIGHTERAGE Sales Logistics
LIKAS YAMAN SMDCI Building
L&M
NEW MAGNOLIA BUILDING
CHAPEL
TENNIS COURT

FEEDER 15 LOADS:
NH3 COMP SULLAIR 5
NH3 COMP SULLAIR 6
REFRIGERATION COOLING TOWER
BOILER 3 & 4
AIR COMP ZR3
CO2 RECOVERY 1ST FLOOR MCC
CO2 RECOVERY POWER PANEL MCC
CO2 CONDENSER
MALT BAGGING

FEEDER 16 LOADS:
NH3 COMP FRICK 1
NH3 COMP FRICK 3
DAC 3- AIR COMP NEW ELLIOTT

FEEDER 21 LOADS:
ENG'G BUILDING
MATERIALS RECEIVING OFFICE (MRO)
SRP LIGHTS (220VAC)
NH3 COMP SULLAIR 4
NH3 COMP SULLAIR 7
CELLAR TIE / BREWHOUSE 1-2
SRP 220VAC
TFF 220VAC
HIGH SPEED BOTTLING LINE - 1 LEFT
HIGH SPEED BOTTLING LINE - 1 RIGHT
NEW CO2 RECOVERY
MAIN LABORATORY
PYT
QA / BREWING OFFICE
1521 LOADS ( NEON LIGHTS, PH LIGHTS, ACU)
ELEVATOR-PASSENGER
PC Inspection and Thermographic Survey
Things to prepare:
1. Keys to: BH1, Magnolia, 4. Clamp Meter
2. Thermal Imager 5. Extra Tools for Opening

3. Pen and Paper

DefectiveFans
Power Center Source Feeder IR Remarks/Abnormality Cleanliness/Water Intrusion Actual Load 40 % Load (Of Transformer FLA) Findings Date Conducted

2018 2019 2020

Very dusty.
1 SGDP Xmer Bank F11/F17 NA NA For provision of fans. 1 Fan per Transformer
for servicing of transformer

Very dusty. L1 =485 A; L2 =487 A; FLA =962.28 A


2 Brewhouse 3 F11/17 None None L1 =66 deg C; L2 =40 deg C; L3 =49 deg C
for servicing of transformer L3 =497 A % Loaded = 51.66 %
October 15, 2019

3 Brewhouse 1 NA NA

Very dusty. L1 =727 A; L2 =761 A; FLA =962.28 A


4 CO2 Recovery Power Center F21 None Not running L1 =79 deg C; L2 =86 deg C; L3 =80 deg C for servicing of transformer L3 =740 A % Loaded = 79.10 % Cap bank faulty Steps 1, 3, 4 and 5 October 15, 2019

Very dusty. L1 =240 A; L2 =290 A; FLA = 3849 A


5 SRP 220 F21 Not running L1 = L2 = L3 = 35 deg C
for servicing of transformer L3 =235 A % Loaded = 7.53 %
October 15, 2019

6 SRP Holec Left F15


FLA =962.28 A
None L1 = L2 = L3 = 35 deg C Very dusty. L1 =250 A; L2 =260 A; % Loaded = 27.03 % October 15, 2019
for servicing of transformer L3 =250 A (New CO2 Compressors are not yet on line)
7 SRP Holec Right F15

Very dusty. With Cobwebs. L1 =340 A; L2 =290 A; FLA =962.28 A


8 Filtration Power Center F11/17 None L1 = 52 deg C; L2 = 57 deg C; L3 =53 deg C
for servicing of transformer L3 =350 A % Loaded = 36.38 %
October 15, 2019

Very dusty. With Cobwebs. L1 = 520 A; L2 = 520 A; FLA =1924.5 A


9 New SRP F12/F18 None L1 = L2 = L3 = 45 deg C for servicing of transformer L3 =480 A % Loaded = 27.02 % October 15, 2019

10 WCP PP Aux NA NA

11 WWTP F12/F18 None None MV @ L1 = L2 = L3 = delta T of 10 deg C Very dusty. With Cobwebs. L1 = 191 A; L2 = 196 A; FLA =962.28 A October 15, 2019
LV @ L1 = L2 = L3 =39deg C for servicing of transformer L3 =200 A % Loaded = 20.78 %

12 Canteen / Medical xmer vault F5 NA NA

13 PSO Annex Building F5 NA NA

14 Sales/Logistics Xmer Vault F13 NA NA

15 Admin Bldg Xmer vault F5 None None

16 HSBL 2 F12/F18 None None LV @ L1 = L2 = L3 = 53 deg C Very dusty. With Cobwebs. L1 = 1440 A; L2 = 1440 A; FLA = 3849 A October 15, 2019
MV (SF6) @ L1 = L2 = L3 = 38 deg C for servicing of transformer L3 =1380 A % Loaded = 37.41 %

LV @ L1 = L2 = L3 = 40 deg C Very dusty. With Cobwebs. L1 = 640 A; L2 = 600 A; FLA = 1924.5 A


17 HSBL 1 Right F21 None None MV @ L1 = L2 = L3 = 40 deg C for servicing of transformer L3 =660 A % Loaded = 34.29 % Cap Bank was Switched ON October 15, 2019

18 HSBL 1 Left F21 1 Defecti ve Not running LV @ L1 = L2 = L3 = 50 deg C Very dusty. With Cobwebs. L1 = 610 A; L2 = 560A; FLA = 1804.22 A Cap Bank was Switched off October 15, 2019
1 Missing MV @ L1 = L2 = L3 = 44 deg C for servicing of transformer L3 = 610 A % Loaded = 33.81 %

FEEDER 10 LOADS: Materials needed:


DAC2 OLD ELLIOTT 1. Contact Cleaner - 2 Bottles
FRICK 2 2. Scotch Brite - if big 10 pcs, if scmall 20 pcs
3. Rugs - 20 pcs
FEEDER 11 / 17 LOADS:
GLYCOL PUMPS 1ST FLOOR
BREWHOUSE 3
SPENT GRAIN DRYER PLANT
Filtration 66
TFF 440 VOLTS
LSP 440

FEEDER 12 / 18 LOADS: Conduit fill = 40%


WASTE WATER TREATMENT PLANT
S/R PLC, Controls
GLYCOL ROOFDECK
EVAPCO'S A-G
BOILER 5 - 8
WET AIR COMP 5 & 6
HIGH SPEED BOTTLING LINE - 2
HIGH SPEED BOTTLING LINE - 1 PAL / DEPAL
HSBL OFFICE

FEEDER 5 LOADS:
Medical Building
Canteen
Administration Building

FEEDER 13 LOADS: Area Sales Office


SALES LOGISTICS CVNBR
MANDAUE SALES OFFICE CVSBR
CENTRAL VISAYAS SALES OFFICE NORTH & SOUTH Megawarehouse
PSO EXTENSION OFFICE Likas Yaman
SHIPPING AND LIGHTERAGE Sales Logistics
LIKAS YAMAN SMDCI Building
L&M
NEW MAGNOLIA BUILDING
CHAPEL
TENNIS COURT

FEEDER 15 LOADS:
NH3 COMP SULLAIR 5
NH3 COMP SULLAIR 6
REFRIGERATION COOLING TOWER
BOILER 3 & 4
AIR COMP ZR3
CO2 RECOVERY 1ST FLOOR MCC
CO2 RECOVERY POWER PANEL MCC
CO2 CONDENSER
MALT BAGGING

FEEDER 16 LOADS:
NH3 COMP FRICK 1
NH3 COMP FRICK 3
DAC 3- AIR COMP NEW ELLIOTT

FEEDER 21 LOADS:
ENG'G BUILDING
MATERIALS RECEIVING OFFICE (MRO)
SRP LIGHTS (220VAC)
NH3 COMP SULLAIR 4
NH3 COMP SULLAIR 7
CELLAR TIE / BREWHOUSE 1-2
SRP 220VAC
TFF 220VAC
HIGH SPEED BOTTLING LINE - 1 LEFT
HIGH SPEED BOTTLING LINE - 1 RIGHT
NEW CO2 RECOVERY
MAIN LABORATORY
PYT
QA / BREWING OFFICE
1521 LOADS ( NEON LIGHTS, PH LIGHTS, ACU)
ELEVATOR-PASSENGER
Activity
Note: All activity schedule are flexible
WCP (Parallel with Power Plant Activity-Tie Bus CB Replacement)
Purpose of Activity: Servicing, Testing.
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Note Power be sourced from WWTP PC. Ready cable @ WCP.
5 Switch off MCC Branch CB's one @ a time.
6 Switch off MCC Main CB.
7 Start cleaning then re-tightening in de-energized downstream CB's, contactors, terminal blocks and all connections.
8 ATS cleaning and retightening.
9 Note Power be sourced from WWTP PC. Ready cable @ WCP.
10 Test transformer.
11 Mark, disconnect , and clean Transformer before testing.
12 Testing of LV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
13 Reconnect all of Transformer connections.
14 Switch OFF Power Plant Auxilliary CB's for WTP 1 and WTP 2.
15 Open back of MCC & verify that no voltage present @ the busbar (line side of Main CB)
16 Conduct retightening of terminals @ line side of MCC and other line side connections.
17 Close MCC back cover.
18 Ensure that no tool or personnel working left inside MCC.
19 Remove LOTO and switch ON PP Main CB for WTP 1 and 2.
20 Switch ON MCC main CB.
21 Switch ON MCC Branch CB's.
22 Post Shutdown check up if all concerns are addressed.

Feeder 5 - Admin Power Center and Magnolie Power Center


Purpose of Activity: Servicing, Testing.
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Note Power be sourced bottling line 1 for lighting and Cos
5 Switch off MCC Branch CB's one @ a time.
6 Switch off MCC Main CB.
7 Start cleaning then re-tightening in de-energized downstream CB's, contactors, terminal blocks and all connections.
8 Switch OFF Power Plant Feeder 5 then apply LOTO.
9 Test transformer.
10 Mark, disconnect , and clean Transformer before testing.
11 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
12 Reconnect all of Transformer connections.
13 Conduct retightening of terminals @ line side of MCC and other line side connections.
14 Ensure that no tool or personnel working left inside MCC.
15 Remove LOTO and switch ON PP Main for Feeder 5
16 Switch ON MCC main CB.
17 Switch ON MCC Branch CB's.
18 Post Shutdown check up if all concerns are addressed.

Feeder 10 MV Motors MCC


Purpose of Activity: Servicing, Testing/checking of MV MCC components. Review of description of equipment for spare parts.
Affected Loads:
MV NH3 Compressor Frick # 2 1000 HP
MV Dry Air Compressor # 2 700 HP
MV Dry Air Compressor # 4 300 HP

Feeder 16 MV Motors MCC


Purpose of Activity: Servicing, Testing/checking of MV MCC components. Review of description of equipment for spare parts.
Affected Loads:
MV NH3 Compressor Frick # 1 1000 HP
MV NH3 Compressor Frick # 3 1000 HP
MV Dry Air Compressor # 3 400 HP

NEW SRP POWER CENTER - F12/18


Purpose of Activity: Servicing, Testing.
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Ensure that all loads with alternate power be swing ahead of time.
5 Ensure that the CB's are tagged with the corresponding compartment.
6 Start with the shutdown proper by turning off the CB and draw out one at a time at the LVSG side.
7 Retightening of Capacitor Bank Connections. Remove Capbanks that are performing below rating.
8 Retightening of All MCC Connections.
9 Conduct 5S on affected MCCs
10 Draw out all the CB's then you may start cleaning outside LVSG
11 Switch off MVSG. Draw out.
12 Switch off RMU if there are any.
13 Disconnect MV/LV Transformer connections.
14 Cleaning of MV/LV transformer.
15 Switch off Power Plant Feeder then draw out. Apply LOTO.
16 Retightening all connections at the back of LVSG.
17 Retightening all MV connections @ MVSG. Cleaning of MVSG.
18 Retightening all MV connections @ RMU. Cleaning of RMU.
19 Simultaneous work BH and Filtration.
20 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
21 Testing of LV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
22 Restore all connections.
23 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
24 Switch On Power Plant Feeder.
25 Switch on RMU
26 Switch on MVSG.
27 Switch on LVSG.
28 Post Shutdown check up if all concerns are addressed.

WWTP - F12/18
Purpose of Activity: Servicing, Testing.
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Ensure that the CB's are tagged with the corresponding compartment.
5 Start with the shutdown proper by turning off the CB and draw out one at a time at the LVSG side.
6 Disconnect and Clean LV/LV Transformer
7 Retightening of Capacitor Bank Connections. Remove Capbanks that are performing below rating.
8 Retightening of All MCC Connections.
9 Conduct 5S on MCC wires, PLC wires and Cable Ducts.
10 Draw out all the CB's then you may start cleaning
11 Switch off LBS. Remove Fuses.
12 Disconnect MV/LV Transformer connections.
13 Cleaning of MV/LV transformer.
14 Switch off Power Plant Feeder then draw out. Apply LOTO. (Simulateneous with HSBL 2)
15 Retightening all connections at the back of LVSG.
16 Retightening all MV connections @ MVSG. Cleaning of MVSG.
17 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
18 Testing of LV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
19 Restore all connections.
20 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
21 Switch On Power Plant Feeder.
22 Restore fuses. Switch on LBS
23 Switch on LVSG.
24 Post Shutdown check up if all concerns are addressed.

HSBL-2 - F12/18
Purpose of Activity: Servicing, Testing.
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Ensure that the CB's are tagged with the corresponding compartment.
5 Start with the shutdown proper by turning off the CB and draw out one at a time at the LVSG side.
6 Retightening of Capacitor Bank Connections. Remove Capbanks that are performing below rating.
7 Draw out all the CB's then you may start cleaning
8 Switch off MVSG. Draw out.
9 Switch off RMU if there are any.
10 Disconnect MV/LV Transformer connections.
11 Cleaning of MV/LV transformer.
12 Switch off Power Plant Feeder then draw out. Apply LOTO.
13 Retightening all connections at the back of LVSG.
14 Retightening all MV connections @ MVSG. Cleaning of MVSG.
15 Retightening all MV connections @ RMU. Cleaning of RMU.
16 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
18 Restore all connections.
19 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
20 Switch On Power Plant Feeder.
21 Switch on RMU
22 Draw in and switch on MVSG.
23 Draw in and Switch on LVSG.
24 Post Shutdown check up if all concerns are addressed.

F11/17 - Brewhouse 3 Power Center


Purpose of Activity: Servicing, Testing.
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Ensure that all Braumat PC's and other PC's are shutdown properly.
5 Ensure that the CB's are tagged with the corresponding compartment.
6 Start with the shutdown proper by turning off the CB and draw out one at a time at the LVSG side.
7 Disconnect and Clean LV/LV Transformer
8 Retightening of Capacitor Bank Connections. Remove Capbanks that are performing below rating.
9 Retightening of All MCC Connections.
10 Clean and retightening of CVCF and UPS for PLC if there are any.
11 Conduct 5S on MCC wires, PLC wires and Cable Ducts.
12 Draw out all the CB's then you may start cleaning
13 Switch off MVSG. Draw out.
14 Switch off RMU if there are any.
15 Disconnect MV/LV Transformer connections.
16 Cleaning of MV/LV transformer.
17 Switch off Power Plant Feeder then draw out. Apply LOTO.
18 Retightening all connections at the back of LVSG.
19 Retightening all MV connections @ MVSG. Cleaning of MVSG.
20 Retightening all MV connections @ RMU. Cleaning of RMU.
21 Simultaneous work BH and Filtration.
22 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
23 Testing of LV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
24 Restore all connections.
25 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
26 Draw in and switch On Power Plant Feeder.
27 Draw in and Switch on RMU
28 Draw in and Switch on MVSG.
29 Draw in and Switch on LVSG.
30 Restore all Braumat PC's.
31 Post Shutdown check up if all concerns are addressed.

F11/17 -Filtration Power Center


Purpose of Activity: Servicing, Testing.
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Ensure that all Braumat PC's and other PC's are shutdown properly.
5 Ensure that the CB's are tagged with the corresponding compartment.
6 Start with the shutdown proper by turning off the CB and draw out one at a time at the LVSG side.
7 Disconnect and Clean LV/LV Transformer
8 Retightening of Capacitor Bank Connections. Remove Capbanks that are performing below rating.
9 Retightening of All MCC Connections.
10 Clean and retightening of CVCF and UPS for PLC if there are any.
11 Conduct 5S on MCC wires, PLC wires and Cable Ducts.
12 Draw out all the CB's then you may start cleaning
13 Switch off MVSG. Draw out.
14 Switch off RMU if there are any.
15 Disconnect MV/LV Transformer connections.
16 Cleaning of MV/LV transformer.
17 Switch off Power Plant Feeder then draw out. Apply LOTO.
18 Retightening all connections at the back of LVSG.
19 Retightening all MV connections @ MVSG. Cleaning of MVSG.
20 Retightening all MV connections @ RMU. Cleaning of RMU.
21 Simultaneous work BH and Filtration.
22 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
23 Testing of LV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
24 Restore all connections.
25 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
26 Draw in and Switch On Power Plant Feeder.
27 Draw in and Switch on RMU
28 Draw in and Switch on MVSG.
29 Draw in and Switch on LVSG.
30 Restore all Braumat PC's.
31 Post Shutdown check up if all concerns are addressed.

Spent Grain Drying Plant


Purpose of Activity: Servicing, Testing.
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Disconnect and Clean LV/LV Transformer
5 Cleaning and retightening of All MCC Connections.
6 Conduct 5S on MCC wires, PLC wires and Cable Ducts.
7 Disconnect LV/LV Transformer connections.
8 Cleaning of LV/LV transformer.
9 Switch off and draw out BH PC Main for SGDP. Apply LOTO.
10 Testing of LV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
11 Restore all connections.
12 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
13 Draw in and Switch on Main CB @ BH LVSG
14 Switch on Main CB on SGDP
15 Switch on Main CB on SGDP MCC
16 Post Shutdown check up if all concerns are addressed.

SRP Holec Left and Right (Right no Xmer) - F15


Purpose of Activity: Servicing, Testing.
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Ensure that all loads with alternate power be switched first prior to shutdown.
5 Ensure that the CB's are tagged with the corresponding compartment.
6 Start with the shutdown proper by turning off the CB and draw out one at a time at the LVSG side.
8 Retightening of Capacitor Bank Connections. Remove Capbanks that are performing below rating.
9 Retightening of All MCC Connections.
11 Conduct 5S on MCC wires, PLC wires and Cable Ducts.
12 Draw out all the CB's then you may start cleaning
13 Switch off LBS. Remove fuses.
15 Disconnect MV/LV Transformer connections.
16 Cleaning of MV/LV transformer.
17 Switch off Power Plant Feeder then draw out. Apply LOTO.
18 Retightening all connections at the back of LVSG.
19 Retightening all MV connections @ MVSG. Cleaning of MVSG.
20 Retightening all MV connections @ RMU. Cleaning of RMU.
22 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
24 Restore all connections.
25 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
26 Draw in and Switch On Power Plant Feeder.
27 Restore fuses and switch on LBS
29 Switch on LVSG.
31 Post Shutdown check up if all concerns are addressed.
SRP 220 Power Center - F21
Purpose of Activity: Servicing, Testing, Fan Power Supply Replacement
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Ensure that all loads with alternate power be switched before shutdown.
5 Ensure that the CB's are tagged with the corresponding compartment.
6 Start with the shutdown proper by turning off the CB and draw out one at a time at the LVSG side.
7 Disconnect and Clean LV/LV Transformer
8 Retightening of Capacitor Bank Connections. Remove Capbanks that are performing below rating.
9 Retightening of All MCC Connections.
11 Conduct 5S on MCC wires, PLC wires and Cable Ducts.
12 Draw out all the CB's then you may start cleaning
13 Switch off LBS. Remove fuses.
15 Disconnect MV/LV Transformer connections.
16 Cleaning of MV/LV transformer.
17 Switch off Power Plant Feeder then draw out. Apply LOTO.
18 Retightening all connections at the back of LVSG.
19 Retightening all MV connections @ MVSG. Cleaning of MVSG.
22 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
24 Restore all connections.
25 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
26 Draw in and switch On Power Plant Feeder.
28 Restore fuse and Switch on LBS
29 Switch on LVSG.
31 Post Shutdown check up if all concerns are addressed.

CO2 Recovery Power Center - F21


Purpose of Activity: Servicing, Testing, Fan Power Supply Replacement
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
4 Ensure that all loads with alternate power be switched before shutdown.
5 Ensure that the CB's are tagged with the corresponding compartment.
6 Start with the shutdown proper by turning off the CB and draw out one at a time at the LVSG side.
8 Retightening of Capacitor Bank Connections. Remove Capbanks that are performing below rating.
9 Retightening of All MCC Connections.
11 Conduct 5S on MCC wires, PLC wires and Cable Ducts.
12 Draw out all the CB's then you may start cleaning
13 Switch off LBS. Remove Fuse
15 Disconnect MV/LV Transformer connections.
16 Cleaning of MV/LV transformer.
17 Switch off Power Plant Feeder then draw out. Apply LOTO.
18 Retightening all connections at the back of LVSG.
19 Retightening all MV connections @ MVSG. Cleaning of MVSG.
20 Retightening all MV connections @ LBS. Cleaning of RMU.
22 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
24 Restore all connections.
25 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
26 Draw in and switch On Power Plant Feeder.
28 Restore fuse and Switch on LBS
29 Switch on LVSG.
31 Post Shutdown check up if all concerns are addressed.

HSBL 1 Left Power Center - F21


Purpose of Activity: Servicing, Testing, Fan Replacement
1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
5 Ensure that the CB's are tagged with the corresponding compartment.
6 Start with the shutdown proper by turning off the CB and draw out one at a time at the LVSG side.
7 Disconnect and Clean LV/LV Transformer
8 Retightening of Capacitor Bank Connections. Remove Capbanks that are performing below rating.
9 Retightening of All MCC Connections.
11 Conduct 5S on MCC wires, PLC wires and Cable Ducts.
12 Draw out all the CB's then you may start cleaning
13 Switch off LBS.Remove Fuses.
15 Disconnect MV/LV Transformer connections.
16 Cleaning of MV/LV transformer.
17 Switch off Power Plant Feeder then draw out. Apply LOTO.
18 Retightening all connections at the back of LVSG.
19 Retightening all MV connections @ LBS. Cleaning of LBS
22 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
24 Restore all connections.
25 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
26 Draw in and switch On Power Plant Feeder.
28 Restore fuse and Switch on LBS
29 Switch on LVSG.
31 Post Shutdown check up if all concerns are addressed.

HSBL 1 Right Power Center - F21


1 Thermal scan, inspect and note abnormalities prior to shutdown.
2 Prepare all the necessary tools, materials and test instruments.
3 Layout of power supply extension wires for blower, lighting etc.
5 Ensure that the CB's are tagged with the corresponding compartment.
6 Start with the shutdown proper by turning off the CB and draw out one at a time at the LVSG side.
7 Disconnect and Clean LV/LV Transformer
8 Retightening of Capacitor Bank Connections. Remove Capbanks that are performing below rating.
9 Retightening of All MCC Connections.
11 Conduct 5S on MCC wires, PLC wires and Cable Ducts.
12 Draw out all the CB's then you may start cleaning
13 Switch off LBS.Remove Fuses.
15 Disconnect MV/LV Transformer connections.
16 Cleaning of MV/LV transformer.
17 Switch off Power Plant Feeder then draw out. Apply LOTO.
18 Retightening all connections at the back of LVSG.
19 Retightening all MV connections @ LBS. Cleaning of LBS
22 Testing of MV/LV Transformer: IR, DAR, PI (HV-Gnd, LV-Grd); (LV-Gnd, HV-Grd); (HV-LV, Gnd-Grd) and TTR
24 Restore all connections.
25 Final Checking of Area. Ensure that no tools and personnel are present prior to energization.
26 Draw in and switch On Power Plant Feeder.
28 Restore fuse and Switch on LBS
29 Switch on LVSG.
31 Post Shutdown check up if all concerns are addressed.
Duration Wednesday, April 08, 2020

4-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00

4 HOURS BUT
CAN BE
ADJUSTED
BASED ON
PRODUCTION
SCHEDULE
TIMING

6 to 8 hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00

CAN BE DONE ANYTIME WITH NO


PACKAGING OPERATION LINE 1 AND 2.
NO DATA CENTER DURING SHUTDOWN.
CAN BE DONE ANYTIME WITH NO
PACKAGING OPERATION LINE 1 AND 2.
NO DATA CENTER DURING SHUTDOWN.

0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00
ent for spare parts.

4-hour shutdown CAN BE DONE ANYTIME WITH LOW


4-hour shutdown
4-hour shutdown PRODUCTION UTILITIES DEMAND

0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00
ent for spare parts.

4-hour shutdown CAN BE DONE ANYTIME WITH LOW


4-hour shutdown
4-hour shutdown PRODUCTION UTILITIES DEMAND

6-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00

6 HOURS BUT
ADJUSTED BA
6 HOURS BUT
ADJUSTED BA
PRODUCT
SCHEDULE T

6-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00

6 HOURS BUT
ADJUSTED BA
PRODUCT
SCHEDULE T
ADJUSTED BA
PRODUCT
SCHEDULE T

8-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00

6-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00
6-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00
6-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00
6-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00
6-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00

6-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00
6-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00
6-hour shutdown 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00
08, 2020 Thursday, April 09, 2020

15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00

15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00
15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00

15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00

15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00

6 HOURS BUT CAN BE


ADJUSTED BASED ON
6 HOURS BUT CAN BE
ADJUSTED BASED ON
PRODUCTION
SCHEDULE TIMING

15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00

6 HOURS BUT CAN BE


ADJUSTED BASED ON
PRODUCTION
SCHEDULE TIMING
ADJUSTED BASED ON
PRODUCTION
SCHEDULE TIMING

15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00

8 HOURS BUT CAN BE


ADJUSTED BASED ON
PRODUCTION SCHEDULE
TIMING

15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00
15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00
15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00
15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00
15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00

15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00
15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00
15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00
April 09, 2020 Friday, April 10, 202

13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00

13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00
13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00

13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00

13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00
13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00
13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00

AN BE
D ON
HEDULE

13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00
6 HOURS BUT CAN BE
ADJUSTED BASED ON
PRODUCTION
SCHEDULE TIMING

13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00
6 HOURS BUT CAN BE
ADJUSTED BASED ON
PRODUCTION
SCHEDULE TIMING

13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00

6 HOURS BUT CAN


ADJUSTED BASED
PRODUCTION
SCHEDULE TIMIN
6 HOURS BUT CAN
ADJUSTED BASED
PRODUCTION
SCHEDULE TIMIN

13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00
13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00

13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00
13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00
13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00
day, April 10, 2020 Saturday, April

12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00

12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00
12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00

12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00

12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00
12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00
12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00

12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00
BUT CAN BE
BASED ON
UCTION
E TIMING

12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00
BUT CAN BE
BASED ON
UCTION
E TIMING

12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00

OURS BUT CAN BE


USTED BASED ON
PRODUCTION
HEDULE TIMING
OURS BUT CAN BE
USTED BASED ON
PRODUCTION
HEDULE TIMING

12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00

6 HOURS BUT CAN BE


ADJUSTED BASED ON
PRODUCTION
SCHEDULE TIMING
12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00

12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00
12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00
12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00
Saturday, April 11, 2020 Sunday,

10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00

10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00

10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00

10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00

10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00

6 HOURS BUT CAN


ADJUSTED BASED
PRODUCTION
SCHEDULE TIMIN

10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00

6 HOURS BUT CAN


ADJUSTED BASED
PRODUCTION
6 HOURS BUT CAN
ADJUSTED BASED
PRODUCTION
SCHEDULE TIMIN

10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
Sunday, April 12, 2020

9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

OURS BUT CAN BE


JUSTED BASED ON
PRODUCTION
CHEDULE TIMING

9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

OURS BUT CAN BE


JUSTED BASED ON
PRODUCTION
OURS BUT CAN BE
JUSTED BASED ON
PRODUCTION
CHEDULE TIMING

9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

6 HOURS BUT CAN BE


ADJUSTED BASED ON
PRODUCTION
SCHEDULE TIMING
9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

6 HOURS BUT CAN BE


ADJUSTED BASED ON
PRODUCTION
SCHEDULE TIMING
Activity Wednesday,
I. HSBL 2 POWER CENTER - F12/18
Purpose of Activity: HSBL Tie Transformer Activation
0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00
PLAN
1 HSBL 2 - NEW POWER CENTER (Team A1 - 4 pers
ACTUAL
PLAN
2 HSBL 2 - TIE POWER CENTER (Team A2 - 8 persons)
ACTUAL
PLAN
3 WWTP POWER CENTER (Team B - 6 persons)
ACTUAL

Capacitor Banks 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00
PLAN
HSBL 2 Capacitor Bank Replacement
ACTUAL
PLAN
WWTP Capacitor Bank Replacement
ACTUAL
PLAN CAN BE
SRP Holec Capacitor Bank Replacement
ACTUAL
PLAN
New SRP Capacitor Bank Replacement
ACTUAL
Wednesday, April 08, 2020 Thursd

10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00

10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00

CAN BE DONE ANYTIME


Thursday, April 09, 2020

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00
Friday, April 10, 2020

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00
Saturday, April 11, 2020

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00
Sunday, April 12, 2020

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
Activity Wedne
WCP (Parallel with Power Plant Activity-Tie Bus CB Replacement) 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Tapping of fire hydrant CB to CB sourced from WWTP
(alternate WCP Power Source).
2 Note: CB sourced from WWTP must be switched ON only during power interruption.
3
4
5

NEW SRP POWER CENTER - F12/18 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Shutdown of Feeder 12/18 (Prepare necessary alternate power)
2 Replace 2 Defective Fans for Transformer
2 Vacuum / Air cleaning of Xmer, RMU, LVSG, ACB's
- Draw out of ACB's; Internal Cleaning
- IR Test of CB's, LVSG
- Detailed checking of mechanical components
3 Transformer routine tests; IR, DAR, PI, TTR
4 Tightening of terminals / Checking
5 Energization of F12 / Turnover

WWTP - F12/18 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Coordination activities prior to shutdown ( Supervisors, operators, etc)
2 Shutdown of WWTP Power Center thru Load Break Switch
3 Cleaning of xmer, LVSG, servicing of CBs
4 IR testing, PI, TTR, CB contact resistance test
5 Tightening of terminals, checking
6 Power restoration of WWTP PC thru LBS
Note: Load Break Switch for servicing during F12/18 Shutdown

HSBL-2 - F12/18 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Shutdown of Feeder 12/18. Coordinate with Power Plant and Bottling
2 Vacuum / Air cleaning of xmer, Switchgear and ACB's
3 IR Test, DAR, PI, TTR
4 Tightening of terminals / Checking
5 Energization of F12/Turnover
Brewhouse 3 Power Center 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Prepare all the necessary tools, testing instruments and materials needed.
2 Connect temporary power supply from guard house or QA Laboratory for blowers,
vacuum and lighting
3 Coordination activities to endusers prior to shutdown. SCADA PC properly shutdown.
4 De-energize from LV side up to the MV Side up to Power plant level
5 Apply Lock-out, Tag-out, Try-out (LOTO)
6 Disconnect Primary and Secondary Power Transformer and LV/LV Transformer
(tag all connections)
7 Vacuum / Air cleaning of xmer, LVSG, CB's, Capbanks, LV/LV Transformer
8 Transformer routine tests; IR, DAR, PI, TTR for Power and LV/LV Transformer
Restoration of all connection
9 Copper sheets replacement/addition.
10 Restoration of all connections, re-tightening of terminals / Checking
11 Ensure that no personnel still working prior to energization
12 Remove LOTO. Double Check safety of personnel before energization)
13 Power restoration from PP MV side to Power center MV then to LV Side

Spent Grain Drying Plant 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Coordination activities prior to shutdown ( Supervisors, operators, etc)
2 Shutdown of SGDP Main Circuit Breaker @ Brewhouse PC
3 Vacuum / Air cleaning of xmer bank and MCC
- Individual Mechanical inspection of Transformers (3 x 75kva dry type)
4 Transformer routine tests; IR, DAR, PI, TTR
5 Tightening of terminals / Checking
6 Power restoration of SGDP thru BH MCB

Filtration Power Center 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Coordination activities to endusers prior to shutdown.
2 Replace 2 defective fans
3 Vacuum / Air cleaning of xmer bank and MCC
4 Transformer routine tests; IR, DAR, PI, TTR
5 Tightening of terminals / Checking
6 Power restoration of SGDP thru BH MCB

SRP Holec Left and Right (Right no Xmer) - F15 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Shutdown of Feeder 15. Coordinate with Power Plant and Shift Engineer
2 Add 2 more Fans for Transformer (220 V; 60 Hz)
3 Vacuum / Air cleaning of xmer, Switchgear and ACB's
4 IR Test, DAR, PI, TTR
5 Tightening of terminals / Checking
6 Energization of F15/Turnover

SRP 220 Power Center - F21 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Shutdown of Feeder 21. Coordinate with Power Plant and Shift Engineer
2 Vacuum / Air cleaning of xmer, Switchgear and ACB's
3 IR Test, DAR, PI, TTR
4 Tightening of terminals / Checking
5 Energization of F21/Turnover

CO2 Recovery Power Center - F21 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Shutdown of Feeder 21. Coordinate with Power Plant and Shift Engineer
2 Vacuum / Air cleaning of xmer, Switchgear and ACB's
3 IR Test, DAR, PI, TTR
4 Tightening of terminals / Checking
5 Energization of F21/Turnover

HSBL 1 Left Power Center - F21 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Shutdown of Feeder 21. Coordinate with Power Plant and Packaging Supervisor
2 Replace 1 of Fan for Transformer (220 V; 60 Hz)
3 Vacuum / Air cleaning of xmer, Switchgear and ACB's
4 IR Test, DAR, PI, TTR
5 Tightening of terminals / Checking
6 Energization of F21/Turnover

HSBL 1 Right Power Center - F21 0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00 8:00
1 Shutdown of Feeder 21. Coordinate with Power Plant and Packaging Supervisor
2 Replace 1 of Fan for Transformer (220 V; 60 Hz)
3 Vacuum / Air cleaning of xmer, Switchgear and ACB's
4 IR Test, DAR, PI, TTR
5 Tightening of terminals / Checking
6 Energization of F21/Turnover
Total Fans for replacement = 6 Fans
Wednesday, April 08, 2020 T
8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00
8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00
8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00

8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00 6:00
Thursday, April 09, 2020
7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00
7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00
7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00

7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00 4:00 5:00
Friday, April 10, 2020
5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00
5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00
5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00

5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00 3:00
Saturday, April 11, 2020
4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00
4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00
4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00

4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 0:00 1:00 2:00
Sunday, April 12, 2020
2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00

2:00 3:00 4:00 5:00 6:00 7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00
• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Duty Nom. Efficiency rated load of less than 5%.
HP Enclosure Ambient • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts Frame Shft End Brg starting, developing a very high locked rotor torque of 300%, low
Amps Design End Opp Brg lock rotor current, and having a slip at rated load of 5% or more.
RPM SF KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ Code Model starting, developing a low starting torque, very low locked rotor
Phase Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө Insulation Class Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 60 sec 1 min 5 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 180
Time of Test made of materials or combinations of materials such as silicon
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding substan
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 220°
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by four
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


Prior to Shutdown Preparations
Power Centers:
1. On a loaded Power Center (At least 40% of Maximum Load) inspect Switchgear connections • Keep it dry.
by Fluke Thermal Imager for possible problems. • Keep it clean.
2. Take note of problems encountered and plan how to correct during servicing. • Keep it cool.
3. Plan and prepare all needed materials prior to servicing. • Keep it tight.
TTR Kit
Insulation Resistance Tester
Rugs
Scotch Bright
Contact Cleaner
Contact Grease
Blower
Vacuum Cleaner
Mops, Broom and Dust Pan
Extension Wires
4. Conduct power center servicing.
Make sure it is de-energized before cleaning.
Disconnect transformer and prepare for tests
Clean all electrical equipment and its surroundings.
If possible, conduct cable insulation resistance test. Both ends disconnected.
Remove and clean all CB's especially it contacts. Apply contact grease.
Reconnect all cables to its proper position.
Coordinate for a safe energization.
5. Record tests results and create reports
TTR Std Dev should be < 0.5%

6. Monitor by Fluke Thermal Imager if problem has been addressed only if energized and loaded.
DAR (Dielectric Absorption Ratio)
A DAR below 1.25 is cause for investigation and possible repair of the electrical apparatus.

Insulation Resistance Measurement for Transformers


General Rule of Thumb for safe energization
1 Mohm per 1000 V of applied test voltage plus 1 Mohm.
MAINTENANCE FORM 100 - POWER TRANSFORMERS MAINTENANCE FORM 100 - POWER TRAN

Transformer Details Transformer Details


Manufacturer: Philec Capacity: 167 KVA Manufacturer: Philec
Year: Voltage: 4160/240 Year:
Serial No.: Tap: 3 Serial No.: 9502-4388
FA No.: Cooling: OA FA No.:
Tag: Chapel - Xmer 1 % IZ Tag: Chapel - Xmer 2
Insulation: Vector Group: Insulation:
Max. Temp: Standard: Max. Temp:
Phase: 1 Total Weight: Phase: 1

Test Results Test Results


Insulation Resistance Test Transformer Turns Ratio Test Insulation Resistance Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR Instrument Hipotronics HVM5 – Version B
Test Voltage HV-GND 4kV LV-GND 0.5kV H=H1,H2 Actual Test Voltage HV-GND 4kV LV-GND 0.5kV
DAR PI Remarks: % Deviation
30 sec 1 min 10 min X=X1,X2 Reading 30 sec 1 min 10 min
HV-GND; LV-GRD 2.67 3.19 6.78 1.19 2.13 HV-GND; LV-GRD 7.04 8.34 14
[ H1-H2 17.3630 0.17%
LV-GND; HV-GRD OL OL OL / X1-X2] LV-GND; HV-GRD OL OL OL
HV-LV 43.2 51.4 97.7 1.19 1.90 HV-LV 36.3 44.4 74.44
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 17.333333 Std % dev <0.5% < 1.5 2.0 - 4.0 > 4.0
PI Guide: PI Guide:
For Drying Good Excellent Remarks Within standard (17.25 to 17.42) For Drying Good Excellent

Reference Reference
Power Center Medical Transformer Vault Power Center Medical Transformer Vault
Date of Test Sunday, December 15, 2019 Date of Test Sunday, December 15, 2019
Time of Test 0930 H Time of Test 1000 H
Ambient Temp 35OC Ambient Temp 35OC
Instrument Used Biddle TTR and Kyoritsu IR Tester Instrument Used Biddle TTR and Kyoritsu IR Tester
IR test conducted by KCP, RMA, VQS IR test conducted by KCP, RMA, VQS
TTR test conducted by KCP, RMA, VQS TTR test conducted by KCP, RMA, VQS
Notes: Notes:
1.  Cable Test Result: X1 - Black Clamp Low Voltage 1. 
Cable # 1: Cable # 2: Cable # 3: X4 - Red Clamp Low Voltage
DAR 4.03 DAR 1.20 DAR 1.18 H1 - Black Aligator High Voltage
PI 3.03 PI 1.19 PI 1.36 H2 - Red Aligator High Voltage

Critical Equipment: Turbidity Meter

Checked by: Engr. RL Napoles Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent Electrical/Instrumentation Superintendent

rev. 2
FORM 100 - POWER TRANSFORMERS MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Capacity: 167 KVA Manufacturer: Philec Capacity: 167 KVA
Voltage: 4160/240 Year: Voltage:
Tap: Serial No.: Tap:
Cooling: OA FA No.: Cooling: OA
% IZ Tag: Chapel - Xmer 3 % IZ
Vector Group: Insulation: Vector Group:
Standard: Max. Temp: Standard:
Total Weight: Phase: 1 Total Weight:

Test Results
Transformer Turns Ratio Test Insulation Resistance Test Transformer Turns Ratio Test
Instrument Biddle Instruments TTR Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
H=H1,H2 Actual Test Voltage HV-GND 4kV LV-GND 0.5kV H=H1,H2 Actual
DAR PI Remarks: % Deviation DAR PI Remarks: % Deviation
X=X1,X2 Reading 30 sec 1 min 10 min X=X1,X2 Reading
1.18 1.68 HV-GND; LV-GRD 8.9 11.3 17.2 1.27 1.52
[ H1-H2 17.3600 0.15% [ H1-H2 17.3600 0.15%
/ X1-X2] LV-GND; HV-GRD OL OL OL / X1-X2]
1.22 1.68 HV-LV 38.8 46.7 74.5 1.20 1.60
Calculated TTR 17.333333 Std % dev <0.5% < 1.5 2.0 - 4.0 > 4.0 Calculated TTR 17.333333 Std % dev <0.5%
PI Guide:
Remarks Within standard (17.25 to 17.42) For Drying Good Excellent Remarks Within standard (17.25 to 17.42)

Reference
al Transformer Vault Power Center Medical Transformer Vault
y, December 15, 2019 Date of Test Sunday, December 15, 2019
H Time of Test 1030 H
Ambient Temp 35OC
TTR and Kyoritsu IR Tester Instrument Used Biddle TTR and Kyoritsu IR Tester
MA, VQS IR test conducted by KCP, RMA, VQS
MA, VQS TTR test conducted by KCP, RMA, VQS
Notes:
1. 

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

rev. 2 rev. 2
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: HOLEC – Cast Resin / Dry Type Capacity: 800 KVA
Year: 1992 Voltage: 4368,4264,4160,4056,3952 – 480V
Serial No.: 270230-02 Tap: 2-3 (4264 / 480)
FA No.: 3009257 Cooling: AN
Tag: Brewhouse 3 Transformer % IZ 6.00%
Insulation: 20/60k Vector Group: DYN-5
Max. Temp: 100 deg C Standard: IEC 726
Phase: 3 Total Weight: 2,500 kg

Test Results
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 5kV LV-GND 1kV H = 1U, 1V, 1W Actual
DAR PI Remarks: % Deviation
30 sec 1 min 10 min X = 2u, 2v, 2w Reading
HV-GND; LV-GRD OL OL OL --- --- Very Good [1U-1V] [2n-2u] 15.3710 0.10%
LV-GND; HV-GRD OL OL OL --- --- Very Good [1V-1W] [2n-2v] 15.4140 0.18%
HV-LV OL OL OL --- --- Very Good [1W-1U] [2n-2w] 15.3730 0.09%
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 15.386385 Std % dev <0.5% 0.08
PI Guide:
For Drying Good Excellent Remarks Within standard (15.09 to 14.94) 15.46
Earth Ground Resistance of Grounding Conductor Trials: 15.31
Reference
Power Center BH3 – Power Center
Date of Test Sunday, March 22, 2020
Time of Test 1500H - 1630H
Ambient Temp 35 °C
Values corrected to (°C) 20 °C (k = 2.05)
IR test conducted by RMagan, VQSeno
TTR test conducted by RMagan, VQSeno

Notes:
1. Clean all MCC's first before shutdown. Include, UPS, PLC, Braumat PCs
2. All braumat pcs are shutdown first.

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
MAINTENANCE FORM 100 - POWER TRANSFORMERS MAINTENANCE FORM 100 - POWER T

Transformer Details Transformer Details


Manufacturer: ACME ELECTRIC Capacity: 100 KVA Manufacturer: ACME ELECTRIC
Year: Voltage: 480–240V Year: -
Serial No.: Defaced Tap: 3-7 (468 / 240) Serial No.: 7601
FA No.: Cooling: AA FA No.:
Tag: SGDP Power Bank - Xmer 1 % IZ 3.60% Tag: SGDP Power Bank - Xmer 2
Insulation: 35kV Vector Group: Banked Delta-Delta Insulation: 35kV
Max. Temp: 100 deg C / 50°C Rise Standard: UL Listed Max. Temp: 100 deg C / 50°C Rise
Phase: 1 Total Weight: 725 lbs (329 kg) Phase: 1

Test Results Test Results


Insulation Resistance Test Transformer Turns Ratio Test Insulation Resistance Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR Instrument Hipotronics HVM5 – Version B
Test Voltage HV-GND 4kV LV-GND 0.5kV H = H1, H2 Test Voltage HV-GND 1kV LV-GND 0.5kV
Actual Reading % Deviation
30 sec 1 min 10 min X = X1, X2 30 sec 1 min 10 min
HV-GND; LV-GRD OL OL OL HV-GND; LV-GRD OL OL OL
LV-GND; HV-GRD OL OL OL [ H1-H2 / X1-X2] 1.9450 0.26% LV-GND; HV-GRD OL OL OL
HV-LV OL OL OL HV-LV OL OL OL
Polarization Index (PI) Calculated TTR 1.95 Std % dev <0.5% Polarization Index (PI)
Remarks Pass Remarks Within standard (1.94 to 1.96) Remarks Pass

Reference Reference
Power Center SGDP Power Bank Power Center SGDP Power Bank
Date of Test Sunday, March 22, 2020 Date of Test Sunday, March 22, 2020
Time of Test 1300-1730H Time of Test 1300-1730H
Ambient Temp 35 °C Ambient Temp 35 °C
Values corrected to (°C) 20 °C (k = 2.05) Values corrected to (°C) 20 °C (k = 2.05)
IR test conducted by RMagan,VQSENO IR test conducted by RMagan,VQSENO
TTR test conducted by RMagan,VQSENO TTR test conducted by RMagan,VQSENO

Notes: Notes:
Notes: 1. 
1.  NC – Value cannot be derived / computed based on actual readings.
2.  Insulation Power Factor was not conducted. No available instrument

Checked by: Engr. RL Napoles Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent Electrical/Instrumentation Superintendent

Activities conducted:
1. Cleaning of cable tray at SGDP. Birds nest found inside cable tray.
2. Internal and external cleaning of three units, dry type 100KVA transformer. Testing.
3. Replaced overheated terminal lug (line 2) of Collecting Pit circuit breaker.
4. Inspected 440V distribution lines. Insulation resistance of the three cables are consistently lower than standard.
Reading is 900 KΩ, 700KΩ, 1MΩ at line1, 2, 3 respectively.
5. Cleaning of power center area.

Recommendations:
1. Cable tray for repair and installation of protective cover (screen or plate) to inhibit birds
from building their nests.
2. Transformer covers for repainting and for
installation of blowers. The area is extremely
dusty.
3. Structural integrity should be checked. Floor
vibrations can be felt even for a 60kg man
walking around or a speedy truck passes in the
highway. Approximate weight of each
transformer is 340 kg.
4. The 440V distribution lines from brewhouse
power center have insulation resistance values well below standard. Cable insulation may rupture especially during peak loads. If planned to be replaced, the entire 3phase run will consume about 6 spoo
E FORM 100 - POWER TRANSFORMERS MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Capacity: 100 KVA Manufacturer: ACME ELECTRIC Capacity: 100 KVA
Voltage: 480–240V Year: - Voltage: 480–240V
Tap: 3-7 (468 / 240) Serial No.: 7637 Tap: 3-7 (468 / 240)
Cooling: AA FA No.: Cooling: AA
- Xmer 2 % IZ 3.60% Tag: SGDP Power Bank - Xmer 3 % IZ 3.60%
Vector Group: Banked Delta-Delta Insulation: 35kV Vector Group: Banked Delta-Delta
se Standard: UL Listed Max. Temp: 100 deg C / 50°C Rise Standard: UL Listed
Total Weight: 725 lbs (329 kg) Phase: 1 Total Weight: 725 lbs (329 kg)

Test Results
Transformer Turns Ratio Test Insulation Resistance Test Transformer Turns Ratio Test
sion B Instrument Biddle Instruments TTR Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
0.5kV H = H1, H2 Test Voltage HV-GND 1kV LV-GND 0.5kV H = H1, H2
Actual Reading % Deviation Actual Reading % Deviation
10 min X = X1, X2 30 sec 1 min 10 min X = X1, X2
OL HV-GND; LV-GRD OL OL OL
OL [ H1-H2 / X1-X2] 1.9460 0.21% LV-GND; HV-GRD OL OL OL [ H1-H2 / X1-X2] 1.9440 0.31%
OL HV-LV OL OL OL
Calculated TTR 1.95 Std % dev <0.5% Polarization Index (PI) Calculated TTR 1.95 Std % dev <0.5%
Pass Remarks Within standard (1.94 to 1.96) Remarks Pass Remarks Within standard (1.94 to 1.96)

Reference
P Power Bank Power Center SGDP Power Bank
day, March 22, 2020 Date of Test Sunday, March 22, 2020
0-1730H Time of Test 1300-1730H
C Ambient Temp 35 °C
C (k = 2.05) Values corrected to (°C) 20 °C (k = 2.05)
gan,VQSENO IR test conducted by RMagan,VQSENO
gan,VQSENO TTR test conducted by RMagan,VQSENO

Notes:
1. 

Checked by: Engr. RL Napoles


Superintendent Electrical/Instrumentation Superintendent

will consume about 6 spools (900 meters) of 500MCM THW cables.


% Deviation

0.31%

<0.5%
1.94 to 1.96)
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: ABB – Cast Resin / Dry Type Capacity: 500 KVA / 700 KVA
Year: Jun-17 Voltage: 4368,4264,4160,4056,3952 – 240V
Manufacturing No.: 1LKR1180005632 Tap: 3-6 (4160 / 240)
Rated HV Current (AN/AF) 69.4 97.2 Cooling: AN / AF
Rated LV Current (AN/AF) 1202.8 1683.9 % IZ 5.01%/7.01%
Insulation Class (HV/LV) F F Vector Group: Dyn11
LI Withstand (HV/LV) 60 Kv - Applied Standard IEC 60076-11
AC Withstand (HV/LV) 20 kV 3 kV Total Weight 2050 kg
Temperature Rise (HV/LV) 100 K 100 K Phase 3
IP code of Enclosure IP 21 C / E / F Class C1 / E2 / F1

Test Results During test Try this next time


Insulation Resistance Test Transformer Turns Ratio Test [HV] [LV] [HV] [LV]
Instrument Kyoritsu IR Tester Instrument Biddle Instruments TTR [(+)-(-)] [(+)-(-)] [(+)-(-)] [(+)-(-)]
[1v-1u] [n-2u] [1u-1v] [2u-n]
Test Voltage HV-GND 5kV LV-GND 1kV H = 1u, 1v, 1w Actual [1w-1v] [n-2v] [1v-1w] [2v-n]
DAR PI Remarks: % Deviation [1u-1w] [n-2w] [1w-1u] [2w-n]
30 sec 1 min 10 min X = 2u, 2v, 2w Reading
HV-GND; LV-GRD OL OL OL [1v-1u] [n-2u] 30.0200 0.01%
LV-GND; HV-GRD OL OL OL [1w-1v] [n-2v] 30.0300 0.03%
HV-LV OL OL OL [1u-1w] [n-2w] 30.0100 0.04%
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 30.022214 Std % dev <0.5% 0.15
PI Guide:
For Drying Good Excellent Remarks Within standard (30.17 to 29.87) 30.17
29.87
Reference
Power Center New Admin Transformer – Power Center
Date of Test Tuesday, April 14, 2020
Time of Test 13:00:00 PM -17:00 PM
Ambient Temp 34 °C
Instrument Used Biddle TTR and Kyoritsu IR Tester
IR test conducted by RMAgan
TTR test conducted by RMAgan

Notes:
1.  Provide temporary power from HSBL welding MC CB to admin MCC. 5kV line was grounded.

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
MAINTENANCE FORM 100 - POWER TRANSFORMERS MAINTENANCE FORM 100 - POWER TRAN

Transformer Details Transformer Details


Manufacturer: Philec Capacity: 75 KVA Manufacturer: Philec Capacity:
Year: - Voltage: 4160–240/480V Year: - Voltage:
Serial No.: 9206-4745Q953 Tap: 3 (4160 / 240) Serial No.: 9206-4744Q953 Tap:
FA No.: Cooling: OA – Type HS FA No.: Cooling:
Tag: Medical/Canteen Vault- Xmer 1 % IZ 2.70% Tag: Medical/Canteen Vault- Xmer 2 % IZ
Insulation: 35kV BIL 75KV Vector Group: Additive Polarity (Banked Delta-Delta) Insulation: 35kV BIL 75KV Vector Group:
Max. Temp: 75 deg C / 65C Rise Standard: - Max. Temp: 75 deg C / 65C Rise Standard:
Phase: 1 Total Weight: 360 kg Phase: 1 Total Weight:

Test Results Test Results


Insulation Resistance Test Transformer Turns Ratio Test Insulation Resistance Test Transformer Tu
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR Instrument Hipotronics HVM5 – Version B Instrument
Test Voltage HV-GND 2.5kV LV-GND 0.5kV H=H1,H2 Actual Test Voltage HV-GND 4kV LV-GND 0.5kV
DAR PI Remarks: % Deviation DAR PI Rem
30 sec 1 min 10 min X=X1,X2 Reading 30 sec 1 min 10 min
HV-GND; LV-GRD 2.18 3.34 5.4 1.53 1.62 HV-GND; LV-GRD 4.415 5.7 9 1.29 1.58
[ H1-H2
LV-GND; HV-GRD 0.301 0.503 0.498 1.67 0.99 / X1-X2]
17.3500 0.10% LV-GND; HV-GRD Insulation in good condition
HV-LV 5.54 8.4 13.5 1.52 1.61 HV-LV 3.43 4.97 9.94 1.45 2.00
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 17.333333 Std % dev <0.5% < 1.5 2.0 - 4.0 > 4.0 Calculated TTR
PI Guide: PI Guide:
For Drying Good Excellent Remarks Within standard (17.25 to 17.42) For Drying Good Excellent Remarks

Reference Reference
Power Center Medical Transformer Vault Power Center Medical Transformer Vault
Date of Test Monday, April 13, 2020 Date of Test Monday, April 13, 2020
Time of Test 01:30:00 PM -05:00 PM Time of Test 01:30:00 PM -05:00 PM
Ambient Temp 34 °C Ambient Temp 34 °C
Instrument Used Biddle TTR and Kyoritsu Tester Instrument Used Biddle TTR and Kyoritsu Tester
IR test conducted by RMAgan IR test conducted by RMAgan
TTR test conducted by RMAgan TTR test conducted by RMAgan

Notes: Notes:
1.  All three transformers were tested one at a time. 1.  All three transformers were tested one at a time.
2. All units are expressed in Giga Ohms in insulation reading. 2. All units are expressed in Giga Ohms in insulation reading.
Checked by: Engr. RL Napoles Checked by: Engr. RL Napoles
Electrical/Instrumentation Superintendent Electrical/Instrumentation Superintendent

rev. 2
0 - POWER TRANSFORMERS MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Capacity: 75 KVA Manufacturer: Philec Capacity: 75 KVA
Voltage: 4160–240/480V Year: - Voltage: 4160–240/480V
Tap: 3 (4160 / 240) Serial No.: 9206-4743Q953 Tap: 3 (4160 / 240)
Cooling: OA – Type HS FA No.: Cooling: OA – Type HS
% IZ 2.65% Tag: Medical/Canteen Vault- Xmer 1 % IZ 2.65%
Vector Group: Additive Polarity (Banked Delta-Delta) Insulation: 35kV BIL 75KV Vector Group: Additive Polarity (Banked Delta-Delta)
Standard: - Max. Temp: 75 deg C / 65C Rise Standard: -
Total Weight: 360 kg Phase: 1 Total Weight: 360 kg

Test Results
Transformer Turns Ratio Test Insulation Resistance Test Transformer Turns Ratio Test
Instrument Biddle Instruments TTR Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
H=H1,H2 Actual Test Voltage HV-GND 4kV LV-GND 0.5kV H=H1,H2 Actual
Remarks: % Deviation DAR PI Remarks: % Deviation
X=X1,X2 Reading 30 sec 1 min 10 min X=X1,X2 Reading
HV-GND; LV-GRD 12.07 17.865 29.3 1.48 1.64
[ H1-H2 [ H1-H2
/ X1-X2]
17.3370 0.02% LV-GND; HV-GRD Insulation in good condition / X1-X2]
17.3500 0.10%
HV-LV 8.078 12.44 15.8 1.54 1.27
Calculated TTR 17.333333 Std % dev <0.5% < 1.5 2.0 - 4.0 > 4.0 Calculated TTR 17.333333 Std % dev <0.5%
PI Guide:
Remarks Within standard (17.25 to 17.42) For Drying Good Excellent Remarks Within standard (17.25 to 17.42)

Reference
mer Vault Power Center Medical Transformer Vault
3, 2020 Date of Test Monday, April 13, 2020
:00 PM Time of Test 01:30:00 PM -05:00 PM
Ambient Temp 34 °C
yoritsu Tester Instrument Used Biddle TTR and Kyoritsu Tester
IR test conducted by RMAgan
TTR test conducted by RMAgan

Notes:
1.  All three transformers were tested one at a time.
2. All units are expressed in Giga Ohms in insulation reading.
Checked by: Engr. RL Napoles
Electrical/Instrumentation Superintendent

rev. 2 rev. 2
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: HOLEC – Cast Resin / Dry Type Capacity: 800 KVA
Year: 1992 Voltage: 4368,4264,4160,4056,3952 – 480V
Serial No.: 270230-01 Tap: 2-3 (4264 / 480)
FA No.: 3008150 Cooling: AN
Tag: Filtration Transformer % IZ 6.04%
Insulation: 20/60k Vector Group: DYN-5
Max. Temp: 100 deg C Standard: IEC 726
Phase: 3 Total Weight: 2,500 kg

Test Results
Insulation Resistance Test
Test Connection Test Voltage 30 sec 1 min 10 min DAR PI Remarks
HV-GND; LV-GRD 2500 V 8.21 8.82 11.2 1.07 1.27 IR in GOhms. Passed
LV-GND; HV-GRD 500 V OL OL OL NA NA IR in GOhms. Passed
HV-LV 2500 V 89.5 91.1 OL NA NA IR in GOhms. Passed

Transformer Turns Ratio Test


Instrument Biddle Instruments TTR Connection
H = 1u, 1v, 1w D H L
Actual Reading % Deviation Y 1 2 (XV V
(H1)
X = 2u, 2v, 2w N v v 1) (H2)
[1u-1v] [2n-2u] 15.3760 0.07% -5 (-) (-)
[1v-1w] [2n-2v] 15.3760 0.07% (X(+)
[1u-
(+)
[2n-
1u 1 2u 2
w w 2)1v] 2u]
[1w-1u] [2n-2w] 15.3750 0.07% H L [1v- [2n
Calculated TTR 15.386385 Std % dev <0.5% V V 1w] -2v]
[1w- [2n-
Remarks Within standard (15.46 to 15.31) 1u] 2w]

Reference
Power Center New Cellars (Filtration) – Power Center 0.08
Date of Test Sunday, April 26, 2020 15.46
Time of Test 0800H-1200H 15.31
Ambient Temp 35 °C
Values corrected to (°C) 20 °C (k = 2.05)
IR test conducted by NMC, RMA
TTR test conducted by NMC, RMA

Notes:
1.  Shutdown all braumat PC's in Filtration prior to shutdown.
(To avoid Braumat PC electronics be damaged during resoration of power)
2.  When shutting down, switch off one at a time from LV CB's (Main CB be last) , MV CB then RMU
3.  When switching on, switch on one at a time from RMU, MV CB then LV CB's starting from Main CB.
4.  During restoration of power, coordinate and verify all personnel if it's safe to energize; restore filtration braumat PC's;
Reset the ff: UPS, tripped Main CB for Centralized 24 Vdc Supply; Double check CPU of PLC if there exist a "Bus Fault"
- Locate manifold with bus fault then tighten profibus connector or reset CB

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

affected loads:
1 SCHENK
FILTER 1- 2

HANDTMANN
PANNEL 4- 11

220 VOLTS
DISTRIBUTION

CAPACITOR
BANKS

TFF Area 440 V

GLYCOL PUMPS DAC 3 Control Voltage


CENTRAL DIST.
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: ABB – Cast Resin / Dry Type Capacity: 750 KVA / 1,000 KVA
Year: 2011 Voltage: 4368,4264,4160,4056,3952 – 220V
Serial No.: 1LKR111143 Tap: 2-7 (3952 / 220)
FA No.: Cooling: AN / AF
Tag: HSBL I Left - Transformer % IZ 6.22 / 8.29%
Insulation: 100/100k Vector Group: DYN-1
Max. Temp: 100 deg C Standard: IEC 60076_11
Phase: 3 Total Weight: 2,200 kg

Test Results
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 4kV LV-GND 0.5kV H = 1u, 1v, 1w Actual
DAR PI Remarks: % Deviation
30 sec 1 min 10 min X = 2u, 2v, 2w Reading
HV-GND; LV-GRD 38.3 45.4 72.9 1.43 1.59 GOOD [+V1:-U1] [+n:-u2] 31.0940 0.06%
LV-GND; HV-GRD OL OL OL GOOD [+U1:-V1] [+n:-v2] 31.0880 0.08%
HV-LV OL OL OL GOOD [+V1:-W1] [+n:-w2] 31.0880 0.08%
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 31.113931 Std % dev <0.5% 0.16
PI Guide:
For Drying Good Excellent Remarks Within standard (30.96 to 31.27) 31.27

Reference
Power Center HSBL - 1 Left Power Center
Date of Test Tuesday, April 28, 2020
Time of Test 0800-1200H
Ambient Temp 35 °C
Instrument Used Kyoritsu and Biddle, Respectively
IR test conducted by NMC, JMN, VQS & RMA
TTR test conducted by NMC, JMN, VQS & RMA
Notes:
1.  Transformer terminal arrangement for TTR not the usual.
Primary Secondary
+ - + -
W U n U
U V n V
V W n W
2. Supply temporary power to Full goods and MT's Checker, to Returnables Case Conveyor from Resto Pouring
(Common to Line 1 & 2)

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

Important Notes:
affected loads Schedule was to shutdown HSBL 1 Left and Right but during shutdown of right
•UNCASER SECTION KEG Racking was running.
•MCC GE
•SOAKER MCC On HSBL Left PC affecting Line 2
•FILLER 2-3 MCC & PLC >>>MT's and Full Goods checker was affected, provide temporary
•KIRIN & FILLER SECTION >>>Power Supply for ehternet switch affecting logistics SAP @ QA office @ packaging, provide temporary
•LIGHTING & POWER PANEL >>>Caustic Injection pump for HSBL 2 Soaker was connected from Line 1 Left, provide temporary from HSBL 2 MCC
•NAB
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: Capacity:
Year: Voltage:
Serial No.: Tap:
FA No.: Cooling:
Tag: % IZ
Insulation: Vector Group:
Max. Temp: Standard:
Phase: Total Weight:

Test Results
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 4kV LV-GND 0.5kV H = 1u, 1v, 1w Actual
DAR PI Remarks: % Deviation
30 sec 1 min 10 min X = 2u, 2v, 2w Reading
HV-GND; LV-GRD OL OL OL GOOD [+V1:-U1] [+n:-u2] 0.8620 0.46%
LV-GND; HV-GRD OL OL OL GOOD [+U1:-V1] [+n:-v2] 0.8640 0.23%
HV-LV OL OL OL GOOD [+V1:-W1] [+n:-w2] 0.8640 0.23%
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 0.8660254 Std % dev <0.5% 0.00
PI Guide:
For Drying Good Excellent Remarks 0.87

Reference
Power Center NAB TRANSFORMER
Date of Test Tuesday, April 28, 2020
Time of Test 1100-1200H
Ambient Temp 35 °C
Instrument Used Kyoritsu and Biddle, Respectively
IR test conducted by NMC, JMN, VQS & RMA
TTR test conducted by NMC, JMN, VQS & RMA
Notes:
1.  Transformer terminal arrangement for TTR not the usual.
Primary Secondary
+ - + - (DELTA(220)/WYE(440)
U1 V1 n U2 0.8620
V1 W1 n V2 0.8640
W1 U1 n W2 0.8640

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

Important Notes:
affected loads Schedule was to shutdown HSBL 1 Left and Right but during shutdown of right
•UNCASER SECTION KEG Racking was running.
•MCC GE
•SOAKER MCC On HSBL Left PC affecting Line 2
•FILLER 2-3 MCC & PLC >>>MT's and Full Goods checker was affected, provide temporary
•KIRIN & FILLER SECTION >>>Power Supply for ehternet switch affecting logistics SAP @ QA office @ packaging, provide temporary
•LIGHTING & POWER PANEL >>>Caustic Injection pump for HSBL 2 Soaker was connected from Line 1 Left, provide temporary from HSBL 2 MCC
•NAB
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: HOLEC – Cast Resin / Dry Type Capacity: 800 KVA / 1,120 KVA
Year: 1993 Voltage: 4368,4264,4160,4056,3952 – 240V
Serial No.: 270696_01 Tap: 3-4 (4160 / 240) 800000
FA No.: Cooling: AN / AF 461880
Tag: HSBL I Right - Transformer % IZ 6.37 / 8.92% 1924.5
Insulation: 28/75k Vector Group: DYN-5
Max. Temp: 100 deg C Standard: IEC 726 918.532
Phase: 3 Total Weight: 2860 kg
520
Test Results 459.8
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 4kV LV-GND 0.5kV H = 1u, 1v, 1w Actual
DAR PI Remarks: % Deviation
30 sec 1 min 10 min X = 2u, 2v, 2w Reading
HV-GND; LV-GRD 20.5 27 56.1 1.61 2.08 [1u-1v] [2u-2n] 29.9860 0.12%
LV-GND; HV-GRD OL OL OL NA NA [1v-1w] [2v-2n] 29.9950 0.09%
HV-LV OL OL OL NA NA [1w-1u] [2w-2n] 29.9890 0.11%
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 30.022214 Std % dev <0.5% 0.15
PI Guide:
For Drying Good Excellent Remarks Within standard (30.17 to 29.87) 30.17
29.87
Reference
Power Center HSBL 1 Right – Power Center
Date of Test Wednesday, April 29, 2020
Time of Test 0800-1200H
Ambient Temp 35 °C
Instrument Used Kyoritsu and Biddle, Respectively
IR test conducted by NMC, JMN, VQS
TTR test conducted by NMC, JMN, VQS

Notes:
1.  Load of Step-up Transformer (220 V/440 V) is Soaker 1 Main Drive Motor
No label written. Please provide label.

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

affected loads
•PASTEURIZER
•PASTEURIZER OUTFEED
CONVEYOR
•FILLER MCC
•KEG RACKING
•HSBL BUFFER TANK AREA MCC
•PACKER/MCC FILTEC
•TRANSFORMER 220/440 V - SOAKER 1 MAIN DRIVE MOTOR
•FILLER 1 & 2 MAIN DRIVE
•WELDING
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: HOLEC – Cast Resin / Dry Type Capacity: 1,600 KVA / 2,240 KVA
Year: 1992 Voltage: 4368,4264,4160,4056,3952 – 480V
Serial No.: 270231-01 Tap: 3-4 (4160 / 480)
FA No.: 3008515 Cooling: AN / AF
Tag: New SRP Transformer % IZ 5.30%
Insulation: 20/60kV Vector Group: DYN-5
Max. Temp: 100 deg C Standard: IEC 726
Phase: 3 Total Weight: 4170 kg

Test Results
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 5kV LV-GND 1kV H = 1u, 1v, 1w Actual
DAR PI Remarks: % Deviation
30 sec 1 min 10 min X = 2u, 2v, 2w Reading
HV-GND; LV-GRD OL OL OL Very Good [1u-1v] [2u-2n] 14.9900 0.14%
LV-GND; HV-GRD OL OL OL Very Good [1v-1w] [2v-2n] 14.9950 0.11%
HV-LV OL OL OL Very Good [1w-1u] [2w-2n] 14.9890 0.15%
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 15.011107 Std % dev <0.5%
PI Guide:
For Drying Good Excellent Remarks Within standard (15.09 to 14.94)
Earth Ground Resistance of Grounding Conductor Trials:

Reference
Power Center New SRP Power Center
Date of Test Sunday, April 26, 2020
Time of Test 0800H-1200H
Ambient Temp 35 °C
Instrument Used Kyoritsu and Biddle, Respectively
IR test conducted by NMC, JMN, VQS & RMA
TTR test conducted by NMC, JMN, VQS & RMA
Earth Resistance Test by

Notes:
1. 

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

Servicing of New SRP Power Center – F12/18


###
Activities:
1. External and internal cleaning of transformer and switchgear using blower.
2. Draw out of all air circuit breakers; air-cleaning.
3. Cleaning and brushing of breaker contacts and arc chutes
4. Lubricating specified components.
5. TTR, PI and IR test of transformers
6. Insulation test of breakers, transformer, switchgear and cables
7. Replacement of Main Circuit Breaker. Previous MCB is due for repair.
8. Transfer of Hotwell MCC supply to a functioning Circuit Breaker.
9. Tightening of all bolted connections and splicing
10. Tracing of control circuits connected with SRP Power Center.

Findings / Problems encountered:


1. Several critical equipment and controls are connected in New SRP Power center. Basically, S&R, Filtration, TFF, Brewing and
Packaging operations will be interrupted if New SRP Power Center is serviced or cut-off. Equipment affected are:
a. All Glycol pumps – No alternate
b. All NH3 liquid pumps – No alternate
c. All EVAPCO - No alternate
d. SRP and FILTRATION PLC produce external bus fault due to absence of control power of manifolds and remote DI/DOs
e. Steam System – Deaeration, Feedwater and condensate tanks signal circuits
f. CO2 recovery Plant is affected because its NH3 condenser and water circulating pump (EVAPCO G) are in New SRP Power Center.
g. Hotwell Pump #3 power is sourcing from F21 or F15 but sensor power is sourcing F12 hence it cannot run.
h. Cooling towers may be run manually but cannot be operated in auto mode or in SCADA.
2. Main Circuit breaker did not operate (close) during energization; due for repair. This was replaced with unused Tie Circuit Breaker having the same specifications. Corrected
3. SF6 Medium Voltage Circuit breaker failed to close during energization. This was caused by failure of
Battery bank which failed to provide 120Vdc to the SF6. Temporarily sourced DC voltage directly at the charger.Corrected…temporarily
4. Hotwell tank overflowed because level sensors’ power controlling Hotwell Pump #3 was cutoff
(sourcing F12) and Kasuga sensor controlling Hotwell Pump # 2 failed to function immediately. Kasuga sensor back to normal operation. Corrected immediately.

Recommendations:
A. Immediate
1. Planning and rewiring control circuits of affected New SRP Loads.
2. Separation of control circuits for PLC and SCADA.
3. Provision of Alternate power for EVAPCO G and its water pump.
This will enable the Vilter compressor to run preventing the increase of suction pressure at separator
(During maintenance and servicing of compressors). Also, the shutdown of F12/18 during maintenance
which usually happens on a weekend will not affect CO2 recovery operation that peaks at weekends.
4. Provision of Alternate Power or transfer of other EVAPCO fan motors and circulating pumps to other
feeders so that refrigeration will not be completely stopped during F12/18 servicing or interruption.
5. Transfer of power source of other liquid pumps and glycol pumps to other feeder.
6. Relocation of overflow pipe of hotwell tank; drain output should be directly outside S&R.
In case of overall power failure, hotwell tank will overflow if all oil cooler lines of compressors are not closed immediately.
As observed, S&R drainage line is insufficient causing water to flow towards compressors’ underground wiring. Most of which are medium voltage cables.

April 14, 2017 Shutdown Plan


1. Waiting for production to stop.
BH Activities:
Last Cooling 7:05-08:30
Sterilization (1 Boiler)

Bottling
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: HOLEC – Cast Resin / Dry Type Capacity: 800 KVA / 1,000 KVA
Year: 1992 Voltage: 4368,4264,4160,4056,3952 – 480V
Serial No.: Tap: 3-4 (4160 / 480)
FA No.: Cooling: AN / AF
Tag: SRP HOLEC LEFT Transformer % IZ 6%
Insulation: 20/60kV Vector Group: DYN-5
Max. Temp: 100 deg C Standard: IEC 726
Phase: 3 Total Weight: 3100 kg

Test Results
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 5kV LV-GND 1kV H = 1u, 1v, 1w Actual
DAR PI Remarks: % Deviation
30 sec 1 min 10 min X = 2u, 2v, 2w Reading
HV-GND; LV-GRD 34.4 34.4 36.1 1.01 1.04 [-1u+1v] [-2n+2u] 14.9870 0.16%
LV-GND; HV-GRD 271 299 305 1.25 1.03 [-1v+1w] [-2n+2v] 14.9580 0.35%
HV-LV 43.6 41 46.3 0.79 1.12 [-1w+1u] [-2n+2w] 14.9770 0.23%
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 15.011107 Std % dev <0.5%
PI Guide:
For Drying Good Excellent Remarks Within standard (15.09 to 14.94)
Earth Ground Resistance of Grounding Conductor Trials:

Reference
Power Center SRP Holec Left and Right
Date of Test Friday, April 24, 2020
Time of Test 1030H-1600H
Ambient Temp 35 °C
Instrument Used 20 °C (k = 3.25)
IR test conducted by RMA, VQS, NMC
TTR test conducted by RMA, VQS, NMC
Earth Resistance Test by

Notes:
Notes:
1. NC – Value cannot be derived based on actual readings. Actual values are beyond measuring range of instrument.
2. Insulation Power Factor was not conducted. No available instrument

Remarks:
1. Transformer windings and insulation are in excellent condition.

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

Servicing of SRP HOLEC Right and Left Power Center-F15


19-Apr-14
Activities:
1. External and internal cleaning of transformer, LBS and switchgear using blower.
2. Draw out of all air circuit breakers, air-cleaning and detailed inspection
3. Cleaning and brushing of breaker contacts and arc chutes
4. Lubricating specified components.
5. TTR, PI and IR test of transformers
6. Insulation tests of breakers, transformer, switchgear and cables
7. Replacement of damaged terminations.
8. Tightening of all bolted connections and splicing

Critical Findings:
1. Deposition of salts around cables, switchgears, breakers. Corrected immediately.
2. Dilapidated paints of switchgear inside compartment; This can further worsen rust composition.
3. Deteriorated MV terminations. Corrected immediately.
4. Alternate power with F21 has undersized cables and
breaker.
5. Control (sensors, control voltages) circuits sourcing SRP Holec Right and Left not organized.

Recommendations:
A. Immediate (This year)
a. Repainting of switchgears.
b. Prevention of salt deposits that contaminate insulation and may cause breakdown and flashover. Requires frequent cleaning, installation of exhaust blowers.
c. Replacement of alternate power cables and breakers.
d. Control circuit rewiring to give proper maintenance without affecting major loads.
e. RCM schedule for transformer, ACBs, LBS
Test Results:
All air circuit breakers, LBS, cables were tested and found to have in good operating condition.

Affected loads SRP Holec Left


A. HOT WELL PUMPS (ALTERNATE POWER 1ST FLR.)
B. MALT BAGGING
C. CO2 POWER PANNEL 1ST FLR.
D. HPS Condenser Pumps
E. ZR3
F. COOLING TOWER (ALTERNATE POWER 1ST FLR.)
G FRICK COMP. OIL PUMP (ALTERNATE POWER 1ST FLR.)
SRP Holec Right Tapped on SRP Holec Left Switchgear
H. BOILER 2,3,4 MCC
I. NH3 Condenser Pumps
J. CO2 POWER PANNEL
K. GLYCOL PUMPS 2ND FLR.
L. CO2 POWER PANNEL 1ST FLR. CO2 FILLING MC
M. SRP LIGHTING (SUPPLY TO TRANSFORMER) 440V- 220V
Alternate Power Bet. F15 – F 21 (No more alternate, waiting for cable)
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: HOLEC – Cast Resin / Dry Type Capacity: 1,600 KVA / 2,240 KVA
Year: Voltage: 4368,4264,4160,4056,3952 – 240V
Serial No.: 270231-02 Tap: 3-4 (4160 / 240)
FA No.: Cooling: AN / AF
Tag: HSBL II - Transformer % IZ 5.07%
Insulation: 20/60k Vector Group: DYN-5
Max. Temp: 100 deg C Standard: IEC 726
Phase: 3 Total Weight: 4170 kg

Test Results
Insulation Resistance Test
Test Connection Test Voltage 30 sec 1 min 10 min DAR PI Remarks
HV-GND; LV-GRD 2500 V 362 441 842 1.22 1.91 IR in MOhms. Passed
LV-GND; HV-GRD 500 V 108 115 165 1.06 1.43 IR in MOhms. Passed
HV-LV 2500 V 36.2 55.76 Infinity 1.54 NA IR in GOhms. Passed

Transformer Turns Ratio Test


Instrument Biddle Instruments TTR Connection
H = 1u, 1v, 1w D H L
Actual Reading % Deviation Y 1 2 (XV V
(H1)
X = 2u, 2v, 2w N v v 1) (H2)
[1u-1v] [2n-2u] 29.9840 0.13% -5 (-) (-)
[1v-1w] [2n-2v] 29.9950 0.09% (X(+)
[1u-
(+)
[2n-
1u 1 2u 2
w w 2)1v] 2u]
[1w-1u] [2n-2w] 29.9780 0.15% H L [1v- [2n
Calculated TTR 30.022214 Std % dev <0.5% V V 1w] -2v]
[1w- [2n-
Remarks Within standard (15.46 to 15.31) 1u] 2w]

Reference
Power Center HSBL 2 – Power Center 0.15
Date of Test Tuesday, April 10, 2018 30.17
Time of Test 0600H-1000H 29.87
Ambient Temp 35 °C
Values corrected to (°C) 20 °C (k = 2.05)
IR test conducted by RMAgan
TTR test conducted by RMAgan

Notes:
1.  Provide temporary power to offices needing power.
2.  When shutting down, switch off one at a time from LV CB's (Main CB be last) , MV CB then RMU
3.  When switching on, switch on one at a time from RMU, MV CB then LV CB's starting from Main CB.
4.  During restoration of power, coordinate and verify all personnel if it's safe to energize; remove all
temporary alternate power supply.

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: HOLEC – Cast Resin / Dry Type Capacity: 800 KVA
Year: 1992 Voltage: 4368,4264,4160,4056,3952 – 480V
Serial No.: 270230-01 Tap: 2-3 (4264 / 480)
FA No.: 3008150 Cooling: AN
Tag: Filtration Transformer % IZ 6.04%
Insulation: 20/60k Vector Group: DYN-5
Max. Temp: 100 deg C Standard: IEC 726
Phase: 3 Total Weight: 2,500 kg

Test Results
Insulation Resistance Test
Test Connection Test Voltage 30 sec 1 min 10 min DAR PI Remarks
HV-GND; LV-GRD 2500 V 40.2 43.26 56.86 1.08 1.31 IR in GOhms. Passed
LV-GND; HV-GRD 500 V 1033 Infinity Infinity NA NA IR in GOhms. Passed
HV-LV 2500 V 50.6 64.5 Infinity 1.27 NA IR in GOhms. Passed

Transformer Turns Ratio Test


Instrument Biddle Instruments TTR Connection
H = 1u, 1v, 1w D H L
Actual Reading % Deviation Y 1 2 (XV V
(H1)
X = 2u, 2v, 2w N v v 1) (H2)
[1u-1v] [2n-2u] 15.3750 0.07% -5 (-) (-)
[1v-1w] [2n-2v] 15.3760 0.07% (X(+)
[1u-
(+)
[2n-
1u 1 2u 2
w w 2)1v] 2u]
[1w-1u] [2n-2w] 15.3750 0.07% H L [1v- [2n
Calculated TTR 15.386385 Std % dev <0.5% V V 1w] -2v]
[1w- [2n-
Remarks Within standard (15.46 to 15.31) 1u] 2w]

Reference
Power Center New Cellars (Filtration) – Power Center
Date of Test Monday, April 09, 2018
Time of Test 1200H-1500H
Ambient Temp 35 °C
Values corrected to (°C) 20 °C (k = 2.05)
IR test conducted by Engr. Agan
TTR test conducted by Engr. Agan

Notes:
1.  Shutdown all braumat PC's in Filtration prior to shutdown.
(To avoid Braumat PC electronics be damaged during resoration of power)
2.  When shutting down, switch off one at a time from LV CB's (Main CB be last) , MV CB then RMU
3.  When switching on, switch on one at a time from RMU, MV CB then LV CB's starting from Main CB.
4.  During restoration of power, coordinate and verify all personnel if it's safe to energize; restore filtration braumat PC's;
Reset the ff: UPS, tripped Main CB for Centralized 24 Vdc Supply; Double check CPU of PLC if there exist a "Bus Fault"
- Locate manifold with bus fault then tighten profibus connector or reset CB

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
affected loads:
1 SCHENK
FILTER 1- 2

HANDTMANN
PANNEL 4- 11

220 VOLTS
DISTRIBUTION

CAPACITOR
BANKS

TFF Area 440 V

GLYCOL PUMPS
CENTRAL DIST.

DAC 3 Control Voltage


MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: HOLEC – Cast Resin / Dry Type Capacity: 800 KVA
Year: 1992 Voltage: 4368,4264,4160,4056,3952 – 480V
Serial No.: 270311-01 Tap: 3-4 (4160 / 480)
FA No.: Cooling: AN
Tag: WWTP Transformer % IZ 6.07%
Insulation: 20/60k Vector Group: DYN-5
Max. Temp: 100 deg C Standard: IEC 726
Phase: 3 Total Weight: 2500 kg

Test Results
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 5kV LV-GND 1kV H = 1u, 1v, 1w Actual
DAR PI Remarks: % Deviation
30 sec 1 min 10 min X = 2u, 2v, 2w Reading
HV-GND; LV-GRD 1152 ∞ ∞ NA NA Excellent [1u-1v] [2n-2u] 14.9565 0.36%
LV-GND; HV-GRD 1.36 1.44 1.57 1.1 1.1 For Drying [1v-1w] [2n-2v] 14.9955 0.10%
HV-LV 472 587 ∞ 1.2 NA Excellent [1w-1u] [2n-2w] 14.9993 0.08%
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 15.011107 Std % dev <0.5% 0.08
PI Guide:
For Drying Good Excellent Remarks Within standard (15.09 to 14.94) 15.09
14.94
Reference
Power Center WWTP – Power Center
Date of Test Sunday, September 04, 2016
Time of Test 9:30 am - 1130 am
Ambient Temp 34 °C
Instrument Used Biddle TTR and Kyoritsu IR Tester
IR test conducted by JMN/RMA/VQS
TTR test conducted by JMN/RMA/VQS

Notes:
1.  Provide Aeration Blower temporary power sourced from WCP breaker. (Alernate power of WCP from WWTP)
Power sourced from WTP3.
2. Power for blowers and lighting during servicing was sourced from power plant. Observed that there is a 220 V ac
power during shutdown from WCP Welding MC Breaker

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

Servicing of LV Capacitor Banks


13-Apr-14

Activities:
1. Cleaning of external casing of capacitor banks.
2. Inspection of terminals for signs of loose connection and overheating.
3. Inspection for signs of ferroresonance caused by unbalanced capacitance (Delta connected).
4. Tightening of terminals.
5. Inspection of Power factor controller. Power factor of power centers has been monitored daily. Deviations from
standard can be readily corrected.

Finding/s:
1. Tripped Circuit Breaker at WWTP capbank. Signs of overheating were found on busbar and terminal lugs.
Overheating is due to undersized busbars and non-standard copper used as terminal lugs. For replacement
during power center servicing.

Recommendations:
1. WWTP has poor air quality that is harsh to electrical equipment. Ammonia and sulfur gases react with
moisture forming acidic solutions. Conductors to be used must be copper and applied with protective
contact grease.
2. The minimum current rating of contactors and circuit breakers of capacitor banks should be 200% of continuous
rating calculated at 600Volts. Note: This is slightly above what is required by NEC which is 150%. Electrical
equipment at WWTP should be derated to a considerable level to account for the corrosive environment.
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: HOLEC – Cast Resin / Dry Type Capacity: 1,600 KVA / 2,240 KVA
Year: 1992 Voltage: 4368,4264,4160,4056,3952 – 240V
Serial No.: 270231-02 Tap: 3-4 (4160 / 240)
FA No.: Cooling: AN / AF
Tag: HSBL II - Transformer % IZ 0.0507
Insulation: 20/60k Vector Group: DYN-5
Max. Temp: 100 deg C Standard: IEC 726
Phase: 3 Total Weight: 4170 kg

Test Results
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 5kV LV-GND 1kV H = 1u, 1v, 1w Actual
DAR PI Remarks: % Deviation
30 sec 1 min 10 min X = 2u, 2v, 2w Reading
HV-GND; LV-GRD [1u-1v] [2u-2n] 100.00%
LV-GND; HV-GRD [1v-1w] [2v-2n] 100.00%
HV-LV [1w-1u] [2w-2n] 100.00%
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 30.022214 Std % dev <0.5% 0.15
PI Guide:
For Drying Good Excellent Remarks Within standard (30.17 to 29.87) 30.17
29.87
Reference
Power Center SRP 220 – Power Center
Date of Test
Time of Test
Ambient Temp
Instrument Used
IR test conducted by
TTR test conducted by

Notes:
1. 

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

VBT LIGHTING
800A

SRP LIGHTING
( 220V MCC)
ALTERNATE POWER

CELLAR 4TH FLR. MCC PASILLO SPORT CENTER


3 -500 MCM

MAIN LABORATORY
MICRO LABORATORY
( INTERCONNECTED AT THE BACK OF MCC 3-500MCM)

ENG’G BUIL’G
3-150MM2

TFF
3- 500MCM
WELDING
MACHINE
MAINTENANCE FORM 100 - POWER TRANSFORMERS MAINTENANCE FORM 100 - POWER TRANSFORM

Transformer Details Transformer Details


Manufacturer: MC GRAW Capacity: 167 KVA Manufacturer: MC GRAW Capacity:
Year: Voltage: 4160/2400V–240/480V Year: Voltage:
Serial No.: A6822202 Tap: 3-5 (2460 / 240) Serial No.: A6822204 Tap:
FA No.: Cooling: OA FA No.: Cooling:
Tag: Admin Bldg Power Center- Xmer 1 % IZ 2.60% Tag: Admin Bldg Power Center- Xmer 2 % IZ
Insulation: 35kV Vector Group: Y-Delta Insulation: 35kV Vector Group:
Max. Temp: 75 deg C Standard: - Max. Temp: 75 deg C Standard:
Phase: 1 Total Weight: 1495 lbs (680 kgs) Phase: 1 Total Weight:

Test Results Test Results


Insulation Resistance Test Transformer Turns Ratio Test Insulation Resistance Test Transformer Turns Ra
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR Instrument Hipotronics HVM5 – Version B Instrument Bidd
Test Voltage HV-GND 4kV LV-GND 0.5kV H=H1,H2 Actual Test Voltage HV-GND 4kV LV-GND 0.5kV
DAR PI Remarks: % Deviation DAR PI Remarks:
30 sec 1 min 10 min X=X1,X2 Reading 30 sec 1 min 10 min
HV-GND; LV-GRD 3.16 3.85 4.51 1.22 1.17 HV-GND; LV-GRD 2.33 2.3 2.16 0.99 0.94

MOTHBALLED MOTHBALLE
[ H1-H2
LV-GND; HV-GRD 2.6 2.84 3.27 1.09 1.15 / X1-X2]
10.2600 100.00% LV-GND; HV-GRD 1 1.03 1.09 1.03 1.06
HV-LV 2.27 2.61 3.14 1.15 1.20 HV-LV 238 250 253 1.05 1.01
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 10.25 Std % dev <0.5% < 1.5 2.0 - 4.0 > 4.0 Calculated TTR
PI Guide: PI Guide:
For Drying Good Excellent Remarks Within standard (10.20 to 10.30) For Drying Good Excellent Remarks

Reference Reference
Power Center Admin Transformer Vault Power Center Admin Transformer Vault
Date of Test Saturday, July 16, 2016 Date of Test Saturday, July 16, 2016
Time of Test 09:30:00 AM - 12: 00 NN Time of Test 09:30:00 AM - 12: 00 NN
Ambient Temp 34 °C Ambient Temp 34 °C
Instrument Used Biddle TTR and Hipotronics IR Tester Instrument Used Biddle TTR and Hipotronics IR Tester
IR test conducted by NMCabsag IR test conducted by NMCabsag
TTR test conducted by JMNaraja TTR test conducted by JMNaraja

Notes: Notes:
PP OFF 8: 20 AM; PP ON 12:26 PM 1. 

Remarks:
Load Break Switch mechanism defective. For replacement or for reconditioning.

Checked by: Engr. RL Napoles Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent Electrical/Instrumentation Superintendent
- POWER TRANSFORMERS MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
167 KVA Manufacturer: MC GRAW Capacity: 167 KVA
4160/2400V–240/480V Year: Voltage: 4160/2400V–240/480V
3-5 (2460 / 240) Serial No.: A6322206 Tap: 3-5 (2460 / 240)
OA FA No.: Cooling: OA
2.60% Tag: Admin Bldg Power Center- Xmer 3 % IZ 2.60%
Y-Delta Insulation: 35kV Vector Group: Y-Delta
- Max. Temp: 75 deg C Standard: -
1495 lbs (680 kgs) Phase: 1 Total Weight: 1495 lbs (680 kgs)

Test Results
Transformer Turns Ratio Test Insulation Resistance Test Transformer Turns Ratio Test
Biddle Instruments TTR Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
H=H1,H2 Actual Test Voltage HV-GND 4kV LV-GND 0.5kV H=H1,H2 Actual
% Deviation DAR PI Remarks: % Deviation
X=X1,X2 Reading 30 sec 1 min 10 min X=X1,X2 Reading
HV-GND; LV-GRD 1.58 1.54 1.42 0.97 0.92

HBALLED MOTHBALLED
[ H1-H2 [ H1-H2
/ X1-X2]
10.2620 100.00% LV-GND; HV-GRD 806 887 1021 1.10 1.15 / X1-X2]
10.2600 100.00%
HV-LV 134.4 139.8 144 1.04 1.03
10.25 Std % dev <0.5% < 1.5 2.0 - 4.0 > 4.0 Calculated TTR 10.25 Std % dev <0.5%
PI Guide:
Within standard (10.20 to 10.30) For Drying Good Excellent Remarks Within standard (10.20 to 10.30)

Reference
r Vault Power Center Admin Transformer Vault
2016 Date of Test Saturday, July 16, 2016
00 NN Time of Test 09:30:00 AM - 12: 00 NN
Ambient Temp 34 °C
potronics IR Tester Instrument Used Biddle TTR and Hipotronics IR Tester
IR test conducted by NMCabsag
TTR test conducted by JMNaraja

Notes:
1. 
Checked by: Engr. RL Napoles
Electrical/Instrumentation Superintendent
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: HOLEC – Cast Resin / Dry Type Capacity: 800 KVA / 1,100 KVA
Year: 1992 Voltage: 4368,4264,4160,4056,3952 – 480V
Serial No.: 270231-02 Tap: 3-4 (4160 / 480)
FA No.: Cooling: AN / AF
Tag: CO2 Recovery Transformer % IZ 6.20%
Insulation: 20/60k Vector Group: DYN-5
Max. Temp: 100 deg C Standard: IEC 726
Phase: 3 Total Weight: 3100 kg

Test Results
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 4.5kV LV-GND 1.0kV H = 1u, 1v, 1w
Actual Reading % Deviation
30 sec 1 min 10 min X = 2u, 2v, 2w
HV-GND; LV-GRD 22500 27000 90000 [1u-1v] [2u-2n] 14.9960 0.10%
LV-GND; HV-GRD 20000 20000 20000 [1v-1w] [2v-2n] 14.9970 0.09%
HV-LV 50000 50000 50000 [1w-1u] [2w-2n] 14.9950 0.11%
Polarization Index (PI) 3.33 Calculated TTR 15.011107 Std % dev <0.5% 0.08
Remarks Pass Remarks Within standard (14.94 to 15.09) 15.09
14.94
Reference
Power Center CRP – Power Center
Date of Test Saturday, March 26, 2016
Time of Test 1000H-1100H
Ambient Temp 35 °C
Values corrected to (°C) 20 °C (k = 3.25)
IR test conducted by Engr. Romelito Agan, Engr. Nestor Cabsag
TTR test conducted by Engr. John Mikel Naraja & Vicente Seno Jr.

Notes:
1. 

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

Servicing of CO2 Recovery Power Center – F21


26-Mar-16
Activities:
1. External and internal cleaning of transformer and switchgear using blower.
2. Draw out of all air circuit breakers; air-cleaning, contact cleaning and greasing
3. Cleaning and inspection of capacitor banks.
4. Routine test of transformer; TTR, IR, PI, DAR
6. Tightening of terminals and circuit breaker lugs.

Findings:
1. Since CO2 power center was newly installed (2013), maintenance of the power center was orderly conducted.
No unexpected cut-off of SRP loads and operation.
2. White powdery substance was found on busbar surfaces. Reaction of ammonia, CO2 and other present gases may
have caused the formation of this substance. This is detrimental to the transformer because it slows down heat
transfer rate and causes insulation contamination.
3. Power Factor controller for reconfiguration or replacement
4. Inspection of 440V splicing box underneath CO2 Power Center (Ground Floor).

Recommendation:
1. Apply protective grease to copper busbars of the transformer.

Test Result:
All air circuit breakers passed insulation resistance test. Transformer is in excellent operating condition.
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: ABB – Cast Resin / Dry Type Capacity: 1,600 KVA / 2,100 KVA
Year: 2017 Voltage: 4160V/240VY
Serial No.: 1LKR1180019385 Tap:
FA No.: Cooling: AN / AF
Tag: HSBL II - Sparing Transformer % IZ
Insulation: Vector Group:
Max. Temp: Standard:
Phase: 3 Total Weight: 5490 kg

Test Results
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 4.5kV LV-GND 1.0kV H = 1u, 1v, 1w
Actual Reading % Deviation
30 sec 1 min 10 min X = 2u, 2v, 2w
HV-GND; LV-GRD [1u-1v] [2u-2n]
LV-GND; HV-GRD [1v-1w] [2v-2n]
HV-LV [1w-1u] [2w-2n]
Polarization Index (PI) Calculated TTR 30.022214 Std % dev <0.5% 0.15
Remarks Pass Remarks Within standard (30.17 to 29.87) 30.17
29.87
Reference
Power Center HSBL 2 – Sparing Transformer
Date of Test
Time of Test
Ambient Temp
Values corrected to (°C)
IR test conducted by
TTR test conducted by

Notes:
1.  Forced air cooled of transformer is not running.
2.  Completed servicing of LV switchgears, Transformer & Capacitors Banks.
3.  To conduct thermal scanning during operation.
4. 

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent

Requisites Prior to shutdown.

Activities:
1. Isolate power source at RMU, Switch off SF6. Verify by testing @ LV side of transformer (240 V)
1. External and internal cleaning of transformer and switchgear using blower.
2. Draw out of all air circuit breakers; air-cleaning, contact cleaning and greasing
3. Cleaning and inspection of capacitor banks.
4. Routine test of transformer; TTR, IR, PI, DAR
6. Tightening of terminals and circuit breaker lugs.

Findings/Problems:
1. Unable to draw out SF6 Circuit Breakers (1 unit).
2

Recommendation:
1. For installation of fiber glass between transformer and SF6 because of live 4160 @ line side of bus bar.
To avoid possible contact.

Test Result:
All air circuit breakers passed insulation resistance test. Transformer is in excellent operating condition.

Affected Loads:
•HSBL2 LIGHTING
•WELDING OUTLET
•CONVINIENCE OUTLET
•AIRCON
•PAL/DEPAL
•PLC POWER SUPPLY
•FILLER NO. 4
•CASE CONVEYOR (MEZZ.)
•CRATE MAGAZINE1/2
•FILLER 3
•CASE/PALET CONVEYOR
•HSBL2 CASE WASHER
•UNCASER 4/5
•MDP KHS
•BOTTLE CONVEYOR
•KHS SOAKER
•ALCOA
•PASTEURIZER
•PACKER 3/4
•PAL/DEPAL
•HSBL1 CASE CONVEYOR
•CAPBANK
Servicing of F10 and F16 MV Switchgear
20-Apr-14

Activities:
1. External and internal cleaning of F10 and F16 switchgear
2. Cleaning of Medium voltage capacitor bank, PTs and Metering instrument
3. Inspection of terminations; signs of corona discharge, tracking and overheating.
4. Tightening of terminals.

Findings / Problems encountered:


1. Unable to draw out SF6 Circuit Breakers (2 units). Decided not to draw out the units since 120V temporary supply may not be enough to drive motorize

Recommendation:
Not Immediate
1. It is necessary to open and draw out the SF6 breaker for maintenance purposes. This may be done only after battery bank is restored. There is a possibi
be enough to drive motorized latching mechanisms of the breakers.

s restored. There is a possibility that mechanical components of the breaker have malfunctioned and the breakers will not close back after servicing in which Frick 1, Frick 3, DAC3
n which Frick 1, Frick 3, DAC3 (F16) and/or Frick 2 and DAC2 (F10) cannot operate.
MAINTENANCE FORM 100 - POWER TRANSFORMERS

Transformer Details
Manufacturer: Capacity:
Year: Voltage:
Serial No.: Tap:
FA No.: Cooling:
Tag: % IZ
Insulation: Vector Group:
Max. Temp: Standard:
Phase: Total Weight:

Test Results
Insulation Resistance Test Transformer Turns Ratio Test
Instrument Hipotronics HVM5 – Version B Instrument Biddle Instruments TTR
Test Voltage HV-GND 530V LV-GND 250V H=H1,H2 Actual
DAR PI Remarks: % Deviation
30 sec 1 min 10 min X=X1,X2 Reading
HV-GND; LV-GRD GOOD
LV-GND; HV-GRD GOOD [/ H1-H2
X1-X2]
2.0100 0.50%
HV-LV GOOD
< 1.5 2.0 - 4.0 > 4.0 Calculated TTR 2 Std % dev <0.5%
PI Guide:
For Drying Good Excellent Remarks Within standard (2.01 to 1.99)

Reference
Power Center WCP Transformer Vault
Date of Test
Time of Test
Ambient Temp
Instrument Used
IR test conducted by
TTR test conducted by

Notes:

Checked by:
• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Westinghouse Duty Cont. Nom. Efficiency rated load of less than 5%.
HP 1000 hp Enclosure ODP Ambient 40 deg C (70 deg C Rise) • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 4160 V Frame 4009 Shft End Brg No Bearing starting, developing a very high locked rotor torque of 300%, low
Amps 117 A Design End Opp Brg No Bearing lock rotor current, and having a slip at rated load of 5% or more.
RPM 3578 SF 1.15 KVA Code F • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type Serial No. 5613AA-3 current, and a slip at rated load of less than 5%.
Cos ө Insulation Class F Date of Mfr Dec-91

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Frick NH3 Compressor # 1 operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 180
Time of Test made of materials or combinations of materials such as silicon
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding substan
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 220°
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.
• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Westinghouse Duty Cont. Nom. Efficiency rated load of less than 5%.
HP 1000 hp Enclosure ODP Ambient 40 deg C (70 deg C Rise) • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 4160 V Frame 4009 Shft End Brg No Bearing starting, developing a very high locked rotor torque of 300%, low
Amps 117 A Design End Opp Brg No Bearing lock rotor current, and having a slip at rated load of 5% or more.
RPM 3578 SF 1.15 KVA Code F • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө Insulation Class F Date of Mfr Dec-91

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Frick NH3 Compressor # 2 operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 180
Time of Test made of materials or combinations of materials such as silicon
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding substan
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 220°
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by four
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Westinghouse Duty Cont. Nom. Efficiency rated load of less than 5%.
HP 1000 hp Enclosure ODP Ambient 40 deg C (70 deg C Rise) • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 4160 V Frame 4009 Shft End Brg No Bearing starting, developing a very high locked rotor torque of 300%, low
Amps 117 A Design End Opp Brg No Bearing lock rotor current, and having a slip at rated load of 5% or more.
RPM 3578 SF 1.15 KVA Code F • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө Insulation Class F Date of Mfr Dec-91

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Frick NH3 Compressor # 3 operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 180
Time of Test made of materials or combinations of materials such as silicon
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding substan
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 220°
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by four
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Louis Allis Duty Cont. Nom. Efficiency rated load of less than 5%.
HP 450 Hp Enclosure Ambient deg Rise 115 • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 4000 Frame 7108BS Shft End Brg 316K starting, developing a very high locked rotor torque of 300%, low
Amps 62.5 Design End Opp Brg 316K lock rotor current, and having a slip at rated load of 5% or more.
RPM 3555 SF 1.2 KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code D Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type DPBX Serial No. 8280607001 current, and a slip at rated load of less than 5%.
Cos ө Insulation Class F-Armor Cote Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Sullair Compressor # 4 operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 180
Time of Test made of materials or combinations of materials such as silicon
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding substan
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 220°
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by four
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Duty Nom. Efficiency rated load of less than 5%.
HP Enclosure Ambient • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts Frame Shft End Brg starting, developing a very high locked rotor torque of 300%, low
Amps Design End Opp Brg lock rotor current, and having a slip at rated load of 5% or more.
RPM SF KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ Code Model starting, developing a low starting torque, very low locked rotor
Phase Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө Insulation Class Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Mayekawa NH3 Compressor # 5 operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 180
Time of Test made of materials or combinations of materials such as silicon
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding substan
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 220°
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by four
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Louis Allis Duty Cont. Nom. Efficiency rated load of less than 5%.
HP 450 Hp Enclosure Ambient deg Rise 115 • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 4000 Frame 7108BS Shft End Brg 316K starting, developing a very high locked rotor torque of 300%, low
Amps 62.5 Design End Opp Brg 316K lock rotor current, and having a slip at rated load of 5% or more.
RPM 3555 SF 1.2 KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code D Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type DPBX Serial No. current, and a slip at rated load of less than 5%.
Cos ө Insulation Class F-Armor Cote Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Sullair NH3 Compressor # 6 operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 180
Time of Test made of materials or combinations of materials such as silicon
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding substan
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 220°
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by four
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Reliance Duty CONT Nom. Efficiency rated load of less than 5%.
HP 700 Enclosure Ambient • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 4160 Frame Shft End Brg 65BC03X30X26 starting, developing a very high locked rotor torque of 300%, low
Amps 86 Design End Opp Brg 65BC03X30X26 lock rotor current, and having a slip at rated load of 5% or more.
RPM 3565 SF 1.15 KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code D Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type P Serial No. current, and a slip at rated load of less than 5%.
Cos ө Insulation Class F Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
2590 VDC 1.9 1.995 3.53
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
DAR PI Remarks: It is made of materials or combinations of materials such as mica,
For Surge Test if can still be glass fi ber, asbestos, etc., with suitable bonding substances capable
1.05 1.33 rehab. of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Mayekawa NH3 Compressor # 5 operation at 155°C.
Date of Test Tuesday, December 08, 2020 Class H: This insulation is rated for a total temperature of 180
Time of Test 1000H-1030H made of materials or combinations of materials such as silicon
Ambient Temp 35 deg C mica, glass fi ber, asbestos, etc., with suitable bonding substan
Instrument Used Kyoritsu Insulation Resistance Tester such as appropriate silicone resins and other materials
IR test conducted by RM Agan capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 220°
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by four
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Siemens Duty Cont. Nom. Efficiency rated load of less than 5%.
HP 700 Hp Enclosure Ambient ZMB 40 deg C • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 4000 Frame 588US Shft End Brg 75BC03J3 starting, developing a very high locked rotor torque of 300%, low
Amps 89.3 Design End Opp Brg 75BC03J3 lock rotor current, and having a slip at rated load of 5% or more.
RPM 3575 SF 1.15 KVA Code J • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code Model 129 starting, developing a low starting torque, very low locked rotor
Phase 3 Type RG Serial No. 1-5114-14800-1-1 current, and a slip at rated load of less than 5%.
Cos ө Insulation Class F Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Sullair NH3 Compressor # 7 operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 180
Time of Test made of materials or combinations of materials such as silicon
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding substan
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 220°
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by four
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Siemens Duty Cont. Nom. Efficiency --- rated load of less than 5%.
HP 700 Hp Enclosure --- Ambient 350 C • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 4160 Frame 509UZ Shft End Brg 51-804-905-501 starting, developing a very high locked rotor torque of 300%, low
Amps 84.8 Design --- End Opp Brg 53-813-138-501 lock rotor current, and having a slip at rated load of 5% or more.
RPM 3570 SF 1.15 KVA Code G • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code --- Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type RG Serial No. 1-5115-67043-01-1 current, and a slip at rated load of less than 5%.
Cos ө --- Insulation Class F Date of Mfr Nov-91

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Old Elliot (DAC 2) operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Siemens Duty Cont. Nom. Efficiency --- rated load of less than 5%.
HP 400 HP Enclosure --- Ambient --- • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 4160 Frame 508S Shft End Brg 75BCO3J3 starting, developing a very high locked rotor torque of 300%, low
Amps 48.4 Design --- End Opp Brg 75BCO3J3 lock rotor current, and having a slip at rated load of 5% or more.
RPM 3566 SF 1.15 KVA Code --- • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code --- Model --- starting, developing a low starting torque, very low locked rotor
Phase 3 Type CG Serial No. 3003438194-10 current, and a slip at rated load of less than 5%.
Cos ө Insulation Class F-VPI Date of Mfr Nov-11

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test New Elliot (DAC 3) operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 101 - Medium Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Baldor/Reliance Duty Cont. Nom. Efficiency 93 rated load of less than 5%.
HP 300 Enclosure TEFC Ambient • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 4160 V Frame 5008 Shft End Brg 658CO3J4OX starting, developing a very high locked rotor torque of 300%, low
Amps 37.3 Design --- End Opp Brg 658CO3J4OX lock rotor current, and having a slip at rated load of 5% or more.
RPM 3576 SF 1.15 KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code G Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type P Serial No. current, and a slip at rated load of less than 5%.
Cos ө 0.88 Insulation Class F Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test New Elliot (DAC 3) operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


Low Voltage Motors
Check Load
Equipment Drive Motor Area of Use Power Controller Voltage Rating Motor Overhauling Schedule Check IR, External Visual Inspection
Rating Type (Every 5 Years) Cleaning (Quarterly)
(Annual)

1. WAC 6 (Atlas Copco) Compressed Air System 150 HP Y-D 440 V Schedule 2021. Done this year Done last Sep 2020
2. DAC 1 (ZR3 Atlas Copco) Compressed Air System 180 kW Y-D 440 V Done 2019. Done this year Done last Sep 2020
3. NH3 Compressor 7A (Mayekawa) CO2 Recovery System 110 kW VFD 440 V New Equipment. Schedule 2024 Done this year Done last Sep 2020
4. NH3 Compressor 7B (Mayekawa) CO2 Recovery System 110 kW VFD 440 V New Equipment. Schedule 2024. Done this year Done last Sep 2020
5. CO2 Compressor 4 CO2 Recovery System 100 HP DOL 440 V Done 2019. Done this year Done last Sep 2020
6. NH3 Compressor 4B CO2 Recovery System 200 HP Soft Start 440 V Schedule 2021. Done this year Done last Sep 2020
7. NH3 Compressor 5B CO2 Recovery System 200 HP Soft Start 440 V Schedule 2021. Done this year Done last Sep 2020
8. CO2 Compressor 6 CO2 Recovery System 200 HP Y-D 440 V Done 2019. Next Schedule 2024. Done this year Done last Sep 2020
9. Mehrer CO2 Compressor 2000 lbs/hr CO2 Recovery System 104 kW Soft Start 440 V New Equipment. Under Warranty. Done this year Done last Sep 2020
10. Mehrer CO2 Compressor 4000 lbs/hr CO2 Recovery System 184 kW Soft Start 440 V New Equipment. Under Warranty. Done this year Done last Sep 2020
11. TFF Recirculation pump TFF 86 kW VFD 440 V Schedule 2021. Done this year Done last Sep 2020
12. Schenk 1 Beer pump Filtration 75 kW VFD 440 V Schedule 2021. Done this year Done last Sep 2020
13. Schenk 2 Beer pump Filtration 75 kW VFD 440 V Schedule 2021. Done this year Done last Sep 2020

Medium Voltage Motors


1. Frick NH3 Compressor 1 Refrigeration System 1000 HP MVSS 4160 V Schedule 2021. Done this year Done last Sep 2020
2. Frick NH3 Compressor 2 Refrigeration System 1000 HP Autotrans 4160 V Schedule 2021. Done this year Done last Sep 2020
Under Mechanical
3. Frick NH3 Compressor 3 Refrigeration System 1000 HP Autotrans 4160 V Maintenance Done this year Done last Sep 2020
4. Sullair NH3 Compressor 4 Refrigeration System 450 HP MVSS 4160 V Done this year. Next Schedule 2025 Done this year Done last Sep 2020
5. Mayekawa NH3 Compressor 5 Refrigeration System 700 HP MVSS 4160 V New Compressor. Schedule 2025 Done this year Done last Sep 2020
6. Sullair NH3 Compressor 6 Refrigeration System 450 HP Autotrans 4160 V Done 2019. Next Schedule 2024. Done this year Done last Sep 2020
7. Sullair NH3 Compressor 7 Refrigeration System 700 HP MVSS 4160 V Done 2019. Next
With report Schedule 2024.
low insulation Done this year Done last Sep 2020
8. DAC 2 (Elliott) Compressed Air System 700 HP MVSS 4160 V high compressor surge Done this year Done last Sep 2020
9. DAC 3 (Elliott) Compressed Air System 400 HP MVSS 4160 V Done 2018. Next Schedule 2023. Done this year Done last Sep 2020
10. DAC43 (Elliott) Compressed Air System 300 HP MVSS 4160 V New Compressor. Schedule 2022 Done this year Done last Sep 2020
• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Marathon Duty Nom. Efficiency 95% rated load of less than 5%.
HP 110 kW/150 Hp Enclosure Ambient • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 440 V Frame Shft End Brg 6319C3 starting, developing a very high locked rotor torque of 300%, low
Amps 175 A Design End Opp Brg 6319C3 lock rotor current, and having a slip at rated load of 5% or more.
RPM 1780 SF KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Hz Code Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө Insulation Class F Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Atlas Copco (DAC 1) operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Siemens Duty Nom. Efficiency rated load of less than 5%.
HP 180 kW Enclosure Ambient • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 440 V Delta/460 V Delta Frame Shft End Brg 6217-C4 starting, developing a very high locked rotor torque of 300%, low
Amps 270 A/265 A Design End Opp Brg 6217-C4 lock rotor current, and having a slip at rated load of 5% or more.
RPM 3580/3583 SF KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Hz Code Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө 0.91/0.90 Insulation Class Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test Atlas Copco (DAC 1) operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Siemens Duty Nom. Efficiency rated load of less than 5%.
HP 110 kW Enclosure Ambient • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 440 V Delta Frame Shft End Brg 6316-C3 starting, developing a very high locked rotor torque of 300%, low
Amps 167 A Design End Opp Brg 6316-C3 lock rotor current, and having a slip at rated load of 5% or more.
RPM 3585 SF KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө 0.91 Insulation Class Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test NH3 Comp 7A operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Siemens Duty Nom. Efficiency rated load of less than 5%.
HP 110 kW Enclosure Ambient • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 440 V Delta Frame Shft End Brg 6316-C3 starting, developing a very high locked rotor torque of 300%, low
Amps 167 A Design End Opp Brg 6316-C3 lock rotor current, and having a slip at rated load of 5% or more.
RPM 3585 SF KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө 0.91 Insulation Class Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test NH3 Comp 7A operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand US Electrical Motor Duty Cont. Nom. Efficiency rated load of less than 5%.
HP 100 HP Enclosure Ambient 400 C • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 220/440 Frame 405T Shft End Brg 6217-J/C3 starting, developing a very high locked rotor torque of 300%, low
Amps 246/123 Design A End Opp Brg 6214-J/C3 lock rotor current, and having a slip at rated load of 5% or more.
RPM 1780 SF 1 KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code G Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type T Serial No. current, and a slip at rated load of less than 5%.
Cos ө Insulation Class B Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test CO2 Compressor # 4 operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Reliance Duty Cont. Nom. Efficiency 91.7 rated load of less than 5%.
HP 200 HP Enclosure DP Ambient 400 C • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 460 V Frame 444TS Shft End Brg 658CO3J3OX26 starting, developing a very high locked rotor torque of 300%, low
Amps 231 A Design B End Opp Brg 658CO3J3OX26 lock rotor current, and having a slip at rated load of 5% or more.
RPM 3555 SF 1.15 KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code F Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type P Serial No. current, and a slip at rated load of less than 5%.
Cos ө Insulation Class B Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test NH3 Comp 5B operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
capable of operation at 180°C.
IR test conducted by
IR test conducted by
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Reliance Duty Cont. Nom. Efficiency 91.7 rated load of less than 5%.
HP 200 HP Enclosure DP Ambient 400 C • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 460 V Frame 444TS Shft End Brg 658CO3J3OX26 starting, developing a very high locked rotor torque of 300%, low
Amps 231 A Design B End Opp Brg 658CO3J3OX26 lock rotor current, and having a slip at rated load of 5% or more.
RPM 3555 SF 1.15 KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code F Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type P Serial No. P44C3520 G6 RQ current, and a slip at rated load of less than 5%.
Cos ө Insulation Class B Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test NH3 Comp 4B operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Toshiba/Houston Duty Continuous Nom. Efficiency 93.6 rated load of less than 5%.
HP 200 Enclosure Ambient 400 C • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 460 V Frame 447TZ Shft End Brg NU318 starting, developing a very high locked rotor torque of 300%, low
Amps 237 A Design B End Opp Brg 6318 lock rotor current, and having a slip at rated load of 5% or more.
RPM 1770 SF 1.15 KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code G Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type TIKK Serial No. B2004FLF4BM current, and a slip at rated load of less than 5%.
Cos ө Insulation Class F Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test CO2 Compressor # 5 operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1.  Double Delta
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Siemens Duty Nom. Efficiency 95% / 95.4% rated load of less than 5%.
HP 104 kW /90 kW Enclosure Ambient • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 440 V Wye Frame Shft End Brg 20-Nov starting, developing a very high locked rotor torque of 300%, low
Amps 164 A /142 A Design End Opp Brg 6317-C3 lock rotor current, and having a slip at rated load of 5% or more.
RPM 1785 /1788 SF KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө 0.87 Insulation Class Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test New CO2 Compressor 2000lbs/hr operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Siemens Duty Nom. Efficiency 96.20% rated load of less than 5%.
HP 184 kW/160 kW Enclosure Ambient 400 C • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 440 V Wye Frame Shft End Brg NU319EP starting, developing a very high locked rotor torque of 300%, low
Amps 285 A/250 A Design End Opp Brg 6319-C3 lock rotor current, and having a slip at rated load of 5% or more.
RPM 1788/1791 SF KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Code Model starting, developing a low starting torque, very low locked rotor
Phase 3 Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө 0.88/0.87 Insulation Class Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test New CO2 Compressor 4000lbs/hr operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)


• Design A: A squirrel-cage motor designed to withstand full-voltage
starting and develop a starting torque of 110%–120%, starting locked
rotor current of 6–10 times rated, and having a slip at rated load of
less than 5%.
MAINTENANCE FORM 201 - Low Voltage Motors • Design B: Similar to design A motor with the same starting torque,
however, the locked rotor current is limited to fi ve times.
• Design C: A squirrel-cage motor designed to withstand full-voltage
starting, developing a high starting torque of 200% and locked rotor
Drive Motor Data current less than the standard type of motor, and having a slip at
Brand Siemens Duty Nom. Efficiency rated load of less than 5%.
HP 55 kW or 75 HP Enclosure Ambient 400 C • Design D: A squirrel-cage motor designed to withstand full-voltage
Volts 440 V Delta Frame Shft End Brg NU215 starting, developing a very high locked rotor torque of 300%, low
Amps 85 A Design End Opp Brg 6215 lock rotor current, and having a slip at rated load of 5% or more.
RPM 3565 SF KVA Code • Design F: A squirrel-cage motor built to withstand full-voltage
HZ 60 Hz Code Model starting, developing a low starting torque, very low locked rotor
Phase 3 Phase Type Serial No. current, and a slip at rated load of less than 5%.
Cos ө Insulation Class Date of Mfr

Motor Winding Insulation Resistance Test Class


madeO: of This insulation
materials is rated for aoftotal
or combinations temperature
materials such asof 100°C.silk,
cotton, It is
PI Guide and paper without impregnation.
Test Connection Line-Ground
Less than 1.0 Dangerous Class A: This insulation is rated for a total temperature of 105°C. It is
Impressed Insulation Resistance (Mohms) 1.00 to 1.10 Poor made of materials or combinations of materials such as cotton, silk,
Voltage 30 sec 1 min 10 min 1.20 to 1.25 Questionable and paper when suitably impregnated or coated or when immersed
1.26 to 2.00 Fair in a dielectric liquid such as oil.
Above 2.00 Good Class B: This insulation is rated for a total temperature of 130°C.
Polarization Index Remarks: It is made of materials or combinations of materials such as mica,
glass fi ber, asbestos, etc., with suitable bonding substances capable
of operation at 130°C.
Class F: This insulation is rated for a total temperature of 155°C. It is
made of materials or combinations of materials such as mica, glass
fi ber, asbestos, etc., with suitable bonding substances capable of
Equipment Under Test CO2 Compressor # 5 operation at 155°C.
Date of Test Class H: This insulation is rated for a total temperature of 18
Time of Test made of materials or combinations of materials such as silic
Ambient Temp mica, glass fi ber, asbestos, etc., with suitable bonding subst
Instrument Used such as appropriate silicone resins and other materials
IR test conducted by capable of operation at 180°C.
Class C: This insulation is rated for a total temperature of 22
made of materials or combinations of materials such as Tefl on and
Notes: other natural or synthetic materials capable of operation at 220°C.
1. 
Insulation resistance measurement values can be accomplished by fou
common test methods:
• Short-time readings
• Time-resistance readings (dielectric absorption ratio [DAR] test)
• Polarization index (PI) test
• Step-voltage readings

Checked by: Engr. RL Napoles


Electrical/Instrumentation Superintendent
d to withstand full-voltage
10%–120%, starting locked
ving a slip at rated load of

the same starting torque,


ed to fi ve times.
d to withstand full-voltage
of 200% and locked rotor
tor, and having a slip at

d to withstand full-voltage
or torque of 300%, low
ed load of 5% or more.
withstand full-voltage
very low locked rotor

temperature
erials such asof 100°C.silk,
cotton, It is

temperature of 105°C. It is
erials such as cotton, silk,
coated or when immersed

temperature of 130°C.
materials such as mica,
onding substances capable

emperature of 155°C. It is
erials such as mica, glass
g substances capable of

total temperature of 180°C. It is


of materials such as silicone elastomer,
h suitable bonding substances
nd other materials
total temperature of 220°C. It is
erials such as Tefl on and
le of operation at 220°C.

can be accomplished by four

orption ratio [DAR] test)

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