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1.2.

3: Negative electrodes for lithium-ion cells

Cell formats

key on: initialize


meas. voltage estimate estimate balance compute
current state of state of power

We begin this lesson by considering cell structure temperature charge (SOC) health (SOH) cells limits

loop once each measurement interval while pack is active

Lithium-ion cells are manufactured in different form factors


Cylindrical cells are. . . err. . . cylindrical (round “jelly roll”)
Prismatic cells are. . . prismatic (flat “jelly roll”)
Pouch cells are also flat, but comprise stacked plates

Cylindrical cells Prismatic cells Pouch cells

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1.2.3: Negative electrodes for lithium-ion cells

Electrode coating

key on: initialize


meas. voltage estimate estimate balance compute
current state of state of power

Electrodes in lithium-ion cells of any form factor are of similar temperature charge (SOC) health (SOH) cells limits

loop once each measurement interval while pack is active

structure and are made by similar processes


The active electrode materials are coated on both sides of metallic foils which act
as the current collectors conducting the current into and out of the cell
Positive current collector
Positive electrode active material

Negative current collector


Negative electrode active material

Two basic electrode structures are used, depending on cell form factor:
A stacked structure for use in pouch cells, and
A spiral wound structure for use in cylindrical/prismatic cells

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1.2.3: Negative electrodes for lithium-ion cells

Stacked electrode structure


key on: initialize

meas. voltage estimate estimate balance compute


current state of state of power

Pouch/prismatic cells are often used for high capacity battery temperature charge (SOC) health (SOH) cells limits

loop once each measurement interval while pack is active

applications to optimize the use of space


Pouch designs use a stacked electrode structure in Negative
which the negative- and positive-electrode foils are electrode
cut into individual electrode plates which are stacked
alternately and kept apart by the separator
Separator may be cut to the same size as electrodes
but more often is a long strip wound zig-zag between Positive
alternate electrodes in the stack electrode Separator
All negative-electrode tabs are welded in parallel and to the cell’s negative terminal;
all positive-electrode tabs are welded in parallel and to the cell’s positive terminal

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1.2.3: Negative electrodes for lithium-ion cells

Cylindrical and prismatic electrode structure

key on: initialize


meas. voltage estimate estimate balance compute
current state of state of power

For cylindrical cells the negative- and positive-electrode foils temperature charge (SOC) health (SOH) cells limits

loop once each measurement interval while pack is active

are cut into two long strips which are wound on a cylindrical
mandrel, together with the
separator to hold the electrodes Mandrel Mandrel

apart, to form a jelly roll


Positive
Positive electrode
Most prismatic cells are electrode

constructed similarly, by winding


Negative
electrodes on a flat mandrel electrode Negative
electrode

Separator
Separator

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1.2.3: Negative electrodes for lithium-ion cells

Microscale structure of graphite

key on: initialize


meas. voltage estimate estimate balance compute
current state of state of power

We now start to examine the different materials used in the temperature charge (SOC) health (SOH) cells limits

loop once each measurement interval while pack is active

electrodes of lithium-ion cells, starting with negative electrode


Presently, essentially all commercial
lithium-ion cells use some form of graphite
(C6 ) for the negative-electrode material
Graphite has graphene layers of C6
structures that are tightly bonded
These layers are loosely stacked and there is
room for lithium to intercalate between them

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1.2.3: Negative electrodes for lithium-ion cells

Mesoscale structure of graphite


key on: initialize

meas. voltage estimate estimate balance compute


current state of state of power

Carbon used in negative electrodes can come from natural or temperature charge (SOC) health (SOH) cells limits

loop once each measurement interval while pack is active

synthetic sources (which have somewhat different layering


properties), or from natural “hard” or disordered carbons, which have many small
pockets of graphene layers, arranged in random configurations

Natural or synthetic graphite Hard carbon


These carbons have somewhat different voltage and lifetime properties

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1.2.3: Negative electrodes for lithium-ion cells

Alternate negative-electrode material LTO

key on: initialize


meas. voltage estimate estimate balance compute
current state of state of power

Lithium titanate oxide (Li4 Ti5 O12 , LTO) is an alternative temperature charge (SOC) health (SOH) cells limits

loop once each measurement interval while pack is active

negative-electrode material
It has very different crystal Open-circuit potential of common
negative-electrode materials
structure from graphite 2

In figure, Li is purple; Ti

OCP vs. Li/Li+ (V)


1.5

is orange; O is red; green LTO


polyhedra show fixed
1
Hard carbon
Coke
crystal structure 0.5 MCMB

Lithium diffuses through 0


0 0.2 0.4 0.6 0.8 1
openings in crystal Stoichiometry (unitless)

Disadvantage: high open-circuit potential (making cell voltage low)


Advantage: nearly indestructible — very long life

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1.2.3: Negative electrodes for lithium-ion cells

Future negative-electrode material silicon

key on: initialize


meas. voltage estimate estimate balance compute
current state of state of power

Silicon is a very promising negative-electrode material temperature charge (SOC) health (SOH) cells limits

loop once each measurement interval while pack is active

Using graphite, one can store up to one Li per six C atoms;


using silicon, one can (in principle) store four Li per every Si atom!
Therefore, energy density using silicon electrodes can be much higher
Unfortunately, while volume change for a charge/discharge cycle for graphite is
around 10 %, it is around 400 % for silicon
Therefore, silicon electrodes tend to fracture quickly
and have short lives
Possible workarounds: mix graphite with silicon, or
build small forests of silicon nanowires with space
in-between to allow for expansion

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1.2.3: Negative electrodes for lithium-ion cells

Summary
key on: initialize

meas. voltage estimate estimate balance compute


current state of state of power

Lithium-ion cells are manufactured in pouch, prismatic, and temperature charge (SOC) health (SOH) cells limits

loop once each measurement interval while pack is active

cylindrical form factors


In any of these cases, current-collector metal foils are generally coated on both
sides with electrode active materials
In the negative electrode, the most common active material is some form of carbon:
natural or synthetic graphite, or hard carbon
Lithium titanate oxide (LTO) is an alternative material, which greatly increases cell
longevity, but is costly and significantly lowers energy density
Future lithium-ion cells will probably include silicon in the negative electrode to
improve energy density (presently, cycle life of silicon is low)

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1.2.3: Negative electrodes for lithium-ion cells

Credits

key on: initialize


meas. voltage estimate estimate balance compute

Credits for images in this lesson:


current state of state of power
temperature charge (SOC) health (SOH) cells limits

loop once each measurement interval while pack is active

Graphite structure on page 5 drawn with VESTA. See, Momma, K.


and Izumi, F., “VESTA 3 for three-dimensional visualization of crystal,
volumetric and morphology data,” Journal of Applied Crystallography, 44, 1272–1276 (2011)
LTO structure on page 7 also drawn with VESTA: See, reference above
Silicon nanostructures on page 8, By Christoph Kubasch (2005) [CC BY-SA 3.0
(http://creativecommons.org/licenses/by-sa/3.0)], via Wikimedia Commons,
https://commons.wikimedia.org/wiki/File:Black_Silicon_-_ASE.jpg

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