How to Reassemble

Step 1 Install 2 conductors

on the lower side of IGBT.

Ｍ8Ｘ16 (2 points) Ｍ6Ｘ16 (6 points)

Step 2 Install 2 conductors on the upper side of IGBT.

Ｍ8Ｘ１６ (2 points)

Step3 Install 18 snubber capacitors.

Ｍ6Ｘ16
(36 points)

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Picture
 Step 4 Connect gate wires of U phase and install conductors (U).
＊ Warning Gate wires sequence
Ｇ１（Ｒ）blue
Ｍ8Ｘ16(２本) Ｅ１（Ｗ）blue
Ｇ２（Ｒ）
Ｅ２（Ｗ）
Wear antistatic wristbands
for grounding to loosen wires.

*Back of insulation sheet

Ｍ6Ｘ16 (2 points)

Upset Ｍ6Ｘ16 (2 points)

Step 5 Connect gate wirings of V phase and install conductors (V). (Refer warning at Step 4).
Ｍ8Ｘ16 (2 points)

Ｍ6Ｘ16 (2 points)

Upset Ｍ6Ｘ16 (2 points)

Step 6 Connect gate wires of V phase and install conductors (V). (Refer warning at Step 4).

Ｍ8Ｘ16 (2 points)

Ｍ6Ｘ16 (2 points)
Upset Ｍ6Ｘ16 (2 points)

Step 7 Install beams. Step 8 Install charging resistors.

Install crimp terminals on both ends of resistor.

Insert spindle screws and install them with M5 nuts.
＊Be cautious not to break resistors

M5 nut.
springs

Ｍ5Ｘ12
(4 points)
Ｍ6Ｘ1４
(2 points)
Step 9 Install conductor on the lower side of capacitor. Ｍ8Ｘ16

Step 10 Install conductor.

Ｍ８Ｘ２０ (6 points)

Step 11 Install conductor under fuse.

Ｍ８Ｘ２０ (2 points)
Step 12 Install conductor on the middle of capacitor.

Ｍ５Ｘ１４ (14 points),

snubber resistors (7 points)

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Picture

Step 13 Install conductor.

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Picture

Ｍ８Ｘ１６ (2 points)
Ｍ８Ｘ２０ (3 points)

Step 14 Install insulation supports.

Ｍ5Ｘ12 (2 points)

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Picture
 Step 15 Install conductor on the
Ｍ４Ｘ１６ upper side of capacitor. Magnified
Picture

Ｍ5Ｘ14 (26 points)

Step 16 Install capacitor cover.

Ｍ8Ｘ16 (4 points)

Step 17 Install fuse block. Ｍ５Ｘ１２ (4 points)

Step 18
Install conductor (W phase).
Ｍ８Ｘ１６ (2 points)
Ｍ１０Ｘ２５ (2 points) Ｍ８Ｘ２０ (2 points)

Ｍ１２Ｘ４５ (8 points)
Step 19 Install conductor (V phase). Step 20 Install conductor (U phase).

Ｍ8Ｘ20 (2 points) M10X25 (2 points)

Ｍ10Ｘ25 (2 points)

Step 21 Install terminal block.

M8X16 M12X35 (3 points)

M5X16 (3 points)
M5X10 (4 points)
Step 22 Install fuse cover. Step 23 Install bolts of conductors
M5X10 (5 points) (P＋),(P－).
M8X20 (3 points) M8X16 M8X25 (3 points)

Step 24 Install screws of insulation sheet. Install terminal block (R).

M5X12 (3 points) M4X8 (3 points) Step 25 (2 conductors)

Ｍ10Ｘ25
(2 points)
Ｍ８Ｘ16
(2 points)
Ｍ5Ｘ16
(3 poitns)

Install terminal block (S).

Install conductor (R). Step 27 (2 conductors)
Step 26
Ｍ10Ｘ25 (2 points) Ｍ10Ｘ25
Ｍ8Ｘ16 (2 points) (2 points)
Ｍ5Ｘ16 Ｍ8Ｘ16
Ｍ12Ｘ35 (2 points)
Ｍ5Ｘ16
(3 points)
 Step 28 Install conductor (S). Step 29 Install terminal block (T).
(2 conductors)
M10X25 (2 points) M10X25
M8X16 (2 points) M10X25 (2 points)
M12X35 M8X16 (2 points)
M5X16
(3 points)

Install conductor (T). Step 31 Install conductor.

Step 30

Ｍ12X30

Ｍ8X16

M10X25 (3 points)

M8X16 (3 points)
M12X35

Step 32 Install terminal block (P1). Step 33 Install conductor (P1).

M12X30
M5X16
M5X16 M12X25
(3 points) M12X35
Step 34 Install input module PCB. Step 35 Install shield of the lower side.

Ｍ3Ｘ8 Insert terminal. Insert connector.（ＣＮ30） Ｍ5Ｘ10 (6 points)

Ｍ5Ｘ8 Ｍ5Ｘ16 (2 points)

Ｍ8Ｘ16

Step 36 Install shield of the upper side. Step 37 Insert connectors of

Ｍ5Ｘ10 (7 points) gate, power supply PCB.

Magnified gate PCB Power supply PCB Gate PCB

Connectors for installing gate PCB

Each U.V.W. phase: ＣＮ41.ＣＮ45.ＣＮ46.ＣＮ51～ＣＮ56
 Connectors for installing power supply PCB
ＣＮ33.ＣＮ34.ＣＮ35.ＣＮ11.ＣＮ13.ＣＮ14.ＣＮ101
Magnified power supply PCB ＣＮ102.ＣＮ103.ＣＮ16.ＣＮ17.ＣＮ19.ＣＮ23.ＣＮ21

Install control PCB and

Step 38 insert connectors（ＣＮ8，ＣＮ9，ＣＮ18）.

EP3955 (Control PCB for P/G1１) EP4083 (Control PCB for ＶＧ7)

Ｍ3Ｘ8 (1 point) Connector

Step 39 Tie harnesses with cable ties.

Cable ties (4 points)
*（anp bases）

Truss screws M5X10 (5 points)

Step 40 Install key pad case. Step 41 Install key pad panel.

Ｍ3Ｘ8 Ｍ4Ｘ８

Step 42 Install front cover.

Truss screws M5X10 (24 points)