Professional Documents
Culture Documents
by C J GUPTA
Date: 2009.09.14
18:56:59
GMT+05:30
Reason: CAT I
Location:
NTPCEOC
PURPOSE OF
DOCUMENT FOR APPROVAL
REVISED AS PER NTPC TRANSMITTAL REFERENCE
4 9/9/2009 CC:PE-JHAJJAR:151:15716 RAVI STA STA
CONTENTS
8.0 Annexure – 1 16 - 21
Equipment Sizing
9.0 Annexure – 2 22
Quantity of water and foam
concentrate for LDO / HFO tanks
10.0 Annexure - 3 23 - 26
Summary of Control Logic
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
1.0 .0 General
This Technical Specification covers the Fire Water System which is a part of Fire Protection
System Envisaged for the 3 x 500 MW INDIRA GANDHI STPP – I to be set up by NTPC
LTD. at JHAJJAR in District JHAJJAR in HARYANA State of India.
The Design & Installation of Fire Detection & Protection System Complies with the latest
applicable Indian / British / American Standards Codes. The following Standards / Codes
are followed in particular :-
All the System are designed in accordance with the relevant specification listed above so
as to make the system complete and acceptable to TAC / Nominated agency of Insurance
companies.
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW)) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
The Fire Water System Includes all Equipments, which supplies water to the following
pressurized systems :-
1. Hydrant system that consists of network of piping system hydraulically designed for
internal and external hydrant. Hydrant valves will be installed at regular intervals as per
the applicable specification. Water monitors are also provided on the piping net-work of
hydrant system as required.
i) Crusher house
2.1.0 The Fire Water is stored in two Vertical aboveground M.S. tanks (each having capacity 2130
m3) located near the fire water pump house.
2.2.0 The normal fire water make-up connection shall be made available from C.W. system blow
down terminal point near the tank by NTPC. Fire water pump house consist of fire water
pumps and associated equipments.
2.3.0 A set of Booster Pumps to supply adequate pressure to fire water internal hydrants above
40M elevation in boiler house and bunker TPs in main plant area
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
The hydrant & Spray pumps are designed for continuous operation at 150% of rated flow to
meet the specific requirements of the system.
3.1.0 The hydrant pump head is so designed that, when 50% of the aggregate pumping capacity
is being discharged at the farthest, hydraulically remotest hydrant point and the other 50% in
the most vulnerable area, a minimum running pressure of 3.5 Kg/cm2g shall be available at
the farthest point. The velocity of flowing water shall not exceed 5 m/s anywhere in the
system ( Ref: TAC rule 7.5.10 NB-2, 1998 edition)
3.2.0 The discharge from booster pump, 171M3/hr. water should reach the highest Internal
hydrant giving 3.5 kg/cm2g in boiler area, TG Building and Bunker house TPs where internal
hydrants are at highest elevation.
3.3.0 The hydrant & spray pumps shall be suitable for parallel operation. The discharge headers
of these pumps are inter-connected with an isolation valve (Normally Closed) and a non-
return valve, such that Hydrant pumps can feed water only to Spray system, but reverse
shall not be possible.
3.4.0 Test lines for each pump with gate valves are provided. Test lines discharge is routed to Fire
Water Tank.
3.5.0 On hydrant header, in the pump house, pressure reducing valve (PRV) is provided so that if
the pressure is more than 10.6 Kg/cm2g, the valve open and water from header go to the
test header and to the water storage tank. In this way the pressure in the hydrant header will
2
not be more than 10.6 Kg/cm g.
3.6.0 On Spray header, in the pump house, pressure reducing valve (PRV) is provided so that if
the pressure is more than 12.1 Kg/cm2g, the valve open and water from header go to the
test header and to the water storage tank. In this way the pressure in the spray header will
not be more than 12.1 Kg/cm2g.
3.7.0 Isolation valves used on suction side and discharge side of fire pumps are Sluice/Gate
valves.
3.8.0 2 x 100% capacity Basket type strainers provided in the spray header to avoid any foreign
particles entering in to the spray system piping network. The Basket type strainers
areprovided with Differential type pressure gauges.
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
3.9.0 Ultrasonic Level Transmitters are provided in each fire water storage tank, for High ,Normal,
Low and Very Low Signals. Motorized valves are provided at the inlet of Fire Water Tank
shall open at low level and close at normal level. High level and very low level signal will be
indicated in OWS/GUI. Tank level signals are derived from both the level transmitters are
shown in P & I Diagram attached herewith.
3.10.0 All controls and interlocking for fire water pumps achieved through PLC-01.
3.11.0 The Hydrant/Spray pumps are interlocked with the jockey pump through PLC such that when
Hydrant/Spray pumps starts, Jockey pump would stop automatically.
3.12.0 PLC System has provision for operating Fire pumps and Booster pumps from the PC based
OWS / GUI (Operator Work Station / Graphic User Interface ) located in Fire water pump
house & centralized PC based monitoring station located in Central Control room of
unit # 2&3 .
R3
PLC System has provision for Dual connectivity OPC link to connect NTPC’S station wide
LAN.
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
4.1.0 The complete piping network of hydrant and spray system is normally kept pressurized.
All the minor leakages will be taken care by Jockey pumps automatically.
4.2.0 The Pressurization System consists of 02 nos. (Two) jockey pumps, one working and the
other standby. The working and standby pump can be selected through the OWS / GUI,
when the pumps are put in auto mode. In manual mode, working / stand by selection is not
possible.
4.3.0 In normal condition, hydrant & spray system ring mains / piping up to hydrant valves and
deluge valves / alarm valves are pressurized up to 10.0 Kg/ cm2g. Normally, main Jockey
pump (JP-M-01) will remain selected through the OWS.
4.4.0 In case of water leakages in the system, Main Jockey Pump JP-M-01 will come into
operation automatically at 10.00 Kg/cm2 through pressure transmitter PT-JP-02.When
pressure develops in discharge line , PT-JP-01 provided on upstream side of non-return
valve will operate & Jockey Pump JP-M-01 Running Indication will appear in OWS/GUI.
When system pressure reaches 10.5 Kg/ cm2g, pump will stop automatically through PT-JP-
02, provided on down stream side of non-return valve.
4.5.0 In case of Main Jockey Pump JP-M-01 does not develop pressure measured by pressure
transmitter PT-JP-02 within 15 Sec. “Jockey pump JP-M-01 Fails to start “ annunciation will
appear in OWS / GUI. At the same time, Standby Jockey Pump JP-M-02 will start
automatically, if the pumps are selected in auto mode.
4.6.0 When Main Jockey Pump JP-M-01 is shutdown for maintenance, standby jockey pump will
be put in active (working) mode through the OWS /GUI. In case of drop in pressure, this
pump will start automatically at preset pressure through PT-JP-04.The “Pump running / Fails
to Start“ Indication of standby pump will appear in OWS / GUI through PT-JP-03
& PT-JP-04, respectively
4.7.0 Following is the Pressure Transmitter settings for control & indication of Jockey pumps :-
Sr. Pressure Pressure Setting Control / Indication
No. Transmitter
No.
1 PT-JP-01 4.0 Kg/cm2g Main Jockey Pump JP-M-01
running
4.8.0 Both the pumps can be started or stopped manually from the OWS / GUI when in manual
mode, irrespective of main / standby selection. Further pumps can be selected from PC
based central monitoring station located in Central Control Room of unit # 2 & 3.
4.9.0 Each pump is provided with local start/stop push buttons in glass box, which shall be
operated by breaking the glass to start or stop the pump directly, through MCC in case of
emergency.
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
5.2.0 The 4 Nos. hydrant pumps located in fire pump house shall be operated in a semi-automatic
mode. i.e. starting of the pumps shall be automatic or manual and stopping shall be manual
only. All pumps are provided with dedicated pressure transmitters for starting the pump.
These transmitters are set at descending order of pressure values such that the pumps are
started sequentially. A time delay of 10 sec. between each pump start is also incorporated to
avoid starting of all pump together. The 3 Nos. motor driven pumps shall start one after the
other and the diesel engine pump at end, depending on the fire water demand.
5.3.0 The operation of the pump is as explained here below:-
In the event of fire, hydrant / monitors around the affected area will be operated due to
which system pressure will drop down rapidly. This drop in pressure sensed by the pressure
transmitter PT-H-02 (located after NRV) at the outlet of hydrant pump HP-M-01 and gives
the start signal to this pump. If this pump is unable to maintain the pressure due to additional
water demand, system pressure will further drop down and pressure transmitter PT-H-04
(located after NRV ) at outlet of pump HP-M-02 signals to this pump to start. Other pumps
will also operate sequentially immediately as per the system demand and at preset pressure
setting when hydrant header water pressure drops down.
5.4.0 All pumps are also provided with pressure transmitters for indication of pump status such as
“Pump Running” and “Pump Fails to Start”. This signal is generated by the PLC with a
preset time delay, from pressure transmitters provided on down stream of NRV of pumps.
5.5.0 The pressure transmitter for control and indication of hydrant pumps is as given in table
hereunder.
5.6.0 In the event of diesel level in engine fuel tank falls below preset level the level gauge cum
switch LS-H-01 will operate giving “DIESEL LEVEL LOW” indication in OWS / GUI along
with an indication of the same in DECP.
..
5.7.0 In case, pressure in hydrant header falls to 5.0 Kg/cm2 due to failure of the pumps, PT-H-09
will operate giving “Hydrant Header Pressure Low “ indication in OWS / GUI .
5.8.0 In case, pressure in spray header falls to 5.0 Kg/cm2 due to failure of the pumps, PT-WS-05
will operate giving “Spray Header Pressure Low “ indication in OWS / GUI .
5.9.0 The pump fails to start indication is derived from pressure transmitter provided on
downstream of NRV with a time delay through PLC.
5.10.0 Each pump is provided with local start/stop push buttons in glass box, which shall be
operated by breaking the glass to start or stop the pump directly, through MCC in case of
emergency.
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
6.2.0 Two numbers Hydrant Booster Pumps are located in Booster Pump House shall be
operated in a semi-automatic mode. i.e. Starting of the pumps shall be automatic or manual
and stopping shall be manual only. Each Booster pump is provided with pressure transmitter
on discharge line. Additionally a flow switch is provided on discharge header. The pump will
operate automatically using the signal, either from the pressure transmitter or from the flow
switch wherever is received first.
6.3.0 In the event of opening of internal hydrants in Boiler House above 40M elevation and higher
elevation of bunker TPs, a flow will be established in the discharge line of booster pumps.
The flow through the discharge line will vary from 27 M3/hr to 171 M3/hr, depending on the
number of hydrants operated (One Hydrant will draw water at a rate of 38 M3/hr at a
pressure of 3.5 Kg/cm2g ).
6.4.0 When flow through discharge line of booster pump reaches 27 M3/hr or more, flow switch
FS-BP-01 provided on common discharge header will operate, which will in turn cut-off the
jockey pump and start the booster pump BP-M-01.
Alternatively, when pressure falls down during operation of internal hydrants in Boiler house or
Bunker TPs , pressure transmitter PT-BP-02 will sense and if the pressure falls down to 11.5
Kg/cm2g, it will start the booster pump BP-M-01. As soon as the booster pump develops
pressure, pressure transmitter PT-BP-01 will operate at 12.0 Kg/cm2g giving “Pump Running”
indication in OWS / GUI . In case, the pressure does not develop within 10 seconds, through
PT-BP-02, set at 11.0 Kg/Cm2g, the booster pump BP-M-01,
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
“Fails to Start “ indication of this pump will appear in OWS / GUI and at the same time
booster pump BP-D-01 will start automatically using the signal from PT-BP-04 set at 11.0
Kg/Cm2g. As soon as this pump develops pressure, PT-BP-03 will operate at 12.0 Kg/cm2g,
giving “Pump Running“ indication in OWS / GUI. In case, the pressure does not develop
within 10 seconds, through PT-BP-04 set at 10.5 Kg/Cm2g, the booster pump BP-
D-01,“Fails to Start “ indication of this pump will appear in OWS / GUI.
In case, of minor leakages on the downstream side of booster pump flow switch will not
operate since the the flow rate will be very less in this case. Further, pressure will drop
down at a slower rate comparatively, hence after 10 seconds, PT-BP-01 will get
disconnected through remote I/O panel linked with PLC-01 preventing starting of booster
pump .Thus jockey pump will remain active and subsequently, when pressure drops
2
down to 10.0 Kg/cm g in the pump house of jockey pump discharge line, Jockey pump will
start automatically thereby maintaining the system pressure.
6.5.0 Following is the Pressure Transmitter settings for Hydrant Booster Pumps :-
Setting of Pressure Transmitters
6.6.0 Both the pumps can be started or stopped manually from the OWS / GUI in Fire Water
Pump House when in manual mode, irrespective of main / standby selection. Further, the
pumps can be operated from the PC based Central Monitoring Station located in Central
2 Control Room (CCR) in main plant unit # 2 & 3.
6.7.0 All Controls and interlocking for Booster Pump is achieved through remote I/O panel in
Booster Pump House which is linked with PLC-01
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
6.8.0 In the event of diesel level in engine fuel tank falls to a preset level, the level gauge cum
switch LS-BP-01 will operate giving “ Diesel Level Low “indication in the OWS / GUI along
with an indication of the same in DECP
7.0.0 Spray System
7.1.0 The Spray system shall normally be pressurized to 10.0 Kg/cm2.This pressure is maintained
by the pressurization system as explained in section 4.0.0.
The 02 nos. motor driven and 02 nos. Engine Driven Spray pumps located in Fire Water
Pump House shall be operated in a semi-automatic mode. i.e. starting of the pumps shall be
automatic or manual and stopping shall be manual only. All pumps are provided with
dedicated pressure transmitter for starting the pump. These transmitters are set at
descending order of pressure values such that the pumps are started sequentially and never
together. A time delay of 10 sec. between each pump start is also incorporated to avoid
starting of all pump at once
7.2.0 In the event of fire, there will be a system pressure drop due to opening of deluge valve
located near the area under fire. The Pressure Transmitter PT-WS-02 at the discharge
header (located after NRV) of Spray Pump WS-M-01, senses the fall in pressure & signals
this pump to start as the pump start developing pressure. The Pressure Transmitter PT-WS-
01 provided at upstream of NRV on discharge header of the pump will operate, giving
“Pump Running” indication in OWS / GUI. If the pump does not develop pressure within 15
seconds, a signal is generated by PT-WS-02. It will give indication in OWS / GUI “ Pump
Fails to Start “. When pressure drops further, the Pressure Transmitter PT-WS-04 will give
signal to start the diesel engine driven pump WS-D-01.
7.3.0 All Spray Pumps are provided with Pressure Transmitters for indication of pump status such
as “ Pump Running “ and “ Pump Fails to Start “.
7.4.0 The following are the Pressure Transmitter setting for Spray Pumps :-
Sr. Pressure Pressure Control / Indication
No. Trans.No. Setting
1 PT-WS-01 4.0 Kg/cm2g Motor Driven Spray Pump WS-M-01
running
7.5.0 Each pump is provided with local start/stop push buttons in glass box, which shall
be operated by breaking the glass to start or stop the pump directly through
MCC/DECP in case of emergency.
7.6.0 In the event of diesel level in engine fuel tank falls to a preset level, the level gauge cum
switch LS-WS-01 of WS-D-01 will operate giving “Diesel Level Low“ indication in the OWS /
GUI along with an indication of the same in DECP.
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
The Pumping capacity for hydrant system shall be equivalent to the water requirement
calculated as per TAC rules no. 7.4.1.4.1 or 7.4.1.4.3 whichever is higher.
From the above calculation it is found that the water requirement as per rule no. 7.4.1.4.1 is
higher, Therefore Pumping capacity required is 4 x 273 M3/hr = 1092 M3/hr.(For
interchangeability with spray pump , the capacity of hydrant pump is kept as 410 M3/hr.
instead of 273 M3/hr), and number of pumps provided are 3 x 410 = 1230 M3/hr.
Case-2:-. In Bunker House area, landing valve elevation is 74 M. For Boiler area landing
valve is at 80 Mtr elevation Hence, the system is designed for Boiler area
2
landing valve, at elevation 80M, minimum 3.5 Kg/cm g pressure to be available
at landing valve.This is provided through booster pump delivering 171 M3/hr and
4.5 Kg/Cm2 pressure.
With Booster Pump
To ensure minimum 3.5 Kg/cm2 at highest landing valve a booster pump is provided in
booster pump house near boiler building, for Boiler Building and Bunker House area
highest landing valves.
The capacity and head of booster pump provided is 171 M3/hr,head 45 MWC as per Rule
No. 7.12.2 of TAC
Basis-II: - Considering a minimum pressure of 7.0 Kg/cm2g at remotest water monitor near
Coal stock yard.
Minimum pressure required at water monitor in CHP area 7.0 Kg/cm2g = 70 MWC
Pressure drop in piping from pump delivery to water 28 MWC
monitor
Hence, Pressure required at pump discharge 70 + 28 = 98 MWC
Selected TDH of pump 105 MWC
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
The Pumping capacity for Spray / Sprinkler system is decided based on water demand
for single largest hazard in the plant, which is identified as 12.5 MVAR CHP
Transformer. (16.0 x 12.0 x 9.0 mtr.)
The tentative theoretical water demand for CHP 5000 LPM = 300 M3/hr
Transformer considered
The required pumping capacity 300 M3/hr
The selected capacity of Spray/Sprinkler pump 410 M3/hr
TDH of Spray / Sprinkler pump is decided considering a flow of 410 M3/hr for MVW
Spray system in the highest coal conveyor i.e. conveyor no.8A/8B,9A/9B,10A/10B .
The Pumping capacity for Jockey pump is decided based on rule no 7.4 .1.11 of TAC.
Suction is considered as flooded suction and velocity for suction pipe is calculated as per
Fire Protection Manual clause 7.4.1.9
DESIGN PHILOSOPHY FOR HYDRANT & SPRAY SYSTEM
PROJECT : INDIRA GANDHI STPP STAGE I (3X500 MW) PACKAGE:FIRE DETECTION &
PROTECTION SYSTEM
The Fire Water Storage capacity has been calculated as per TAC requirement as
indicated below:-
10 PT-WS-02 8.5 Kg/cm2g Initiate action to start Motor driven spray pump
pump WS-M-01 WS-M-01 start signal
8.0 Kg/cm2g After 10 sec. of Hydrant Pump WS-M-01
pump start, if no Fails to Start
pressure build up in
the system then
activates the
indication.
11 PT-WS-03 4.0 Kg/cm2g Diesel engine driven
Spray Pump WS-D-01
running