PRE-COMMISSIONING TEST REPORT

FOR

3 X 2 MW, 11KV GENERATING STATION

AT BAT POWER HOUSE, IBADAN,

OYO STATE.
1.1 INSPECTION, CHECKS AND OPERATIONS

S/ Description Ok Not Not

N ok Applicable
1 Vacuum Interrupter’s recertification Ok
2 Spring charging mechanism recertification Ok
3 Trip coil recertification Ok
4 Close coil recertification Ok
5 Voltage Transformer recertification Ok
6 Current Transformer recertification Ok
7 Bus bar recertification Ok
8 Earthing bar recertification Ok
9 Station Earthing recertification Ok
10 Neutral Ground Resistor recertification Ok
11 Incomer cables recertification Ok
12 Outgoing cables recertification Ok
13 Alternator recertification Ok
14 PCC recertification Ok
15 Breaker leakage recertification Ok
16 LV panel recertification Ok
17 HV panel recertification Ok
18 Protection wiring recertification Ok
19 Ok
20 Ok
21 Ok
22 Ok
23 Ok
24 Ok
25 Ok
26 Ok
27 Ok
According to IEEE std 62.82.1 2016

For equipment rated above 1KV the one mega ohm rule is usually stated as a minimum of 1 MΩ per KV.

i.e 11KV would have a breakdown value of 11MΩ @ 200C

Taking a reading at the end of a minute, the acceptable insulation resistance value is 200MΩ @ 200C
INSULATION TEST

The Insulation resistance of all the HV equipment to be connected to generator bus of the alternator
was taken using a 5KV Megger Insulation Tester, and 20KV Hipot tester for NDT impulse withstand test.

Alternator 1 Alternator 2 Alternator 3

HV+G 3.15Gꭥ HV+G 3.21Gꭥ HV+G 2.72Gꭥ
The alternator is already star connected internally, so insulation is not done on per phase basis.

1.2 ALTERNATOR INSULATION TEST 5KV MEGGER

SIDE GEN SET Measured value Duration Remark

HV – E ALTERNATOR 1 3.15GΩ 60secs Okay
HV – E ALTERNATOR 2 3.21GΩ 60secs Okay
HV – E ALTERNATOR 3 2.72GΩ 60secs Okay
1.3 ALTERNATOR 1 BUS CONNECTION CABLE INSULATION TEST
5KV MEGGER

SIDE Measured value Duration Remark

R–E 19.38GΩ 60secs Okay
Y–E 14.26GΩ 60secs Okay
B–E 19.2GΩ 60secs Okay

1.4 ALTERNATOR 1 BUS CONNECTION CABLE INSULATION TEST

20KV HIPOT TEST

SIDE Voltage Injected Leakage current Duration Remark

R–E 20KV 15uA 60secs Okay
Y–E 20KV 16uA 60secs Okay
B–E 20KV 14uA 60secs Okay
1.5 ALTERNATOR 2 BUS CONNECTION CABLE INSULATION TEST
5KV MEGGER

SIDE Measured value Duration Remark

R–E 15.6GΩ 60secs Okay
Y–E 21.0GΩ 60secs Okay
B–E 34.9GΩ 60secs Okay

1.6 ALTERNATOR 2 BUS CONNECTION CABLE INSULATION TEST

20KV HIPOT TEST

SIDE Voltage Injected Leakage current Duration Remark

R–E 20KV 25uA 60secs Okay
Y–E 20KV 12uA 60secs Okay
B–E 20KV 16uA 60secs Okay

1.7 ALTERNATOR 3 BUS CONNECTION CABLE INSULATION TEST

5KV MEGGER
 SIDE Measured value Duration Remark
R–E 10.9GΩ 60secs Okay
Y–E 12.2GΩ 60secs Okay
B–E 13.1GΩ 60secs Okay

1.8 ALTERNATOR 3 BUS CONNECTION CABLE INSULATION TEST

20KV HIPOT TEST

SIDE Voltage Injected Leakage current Duration Remark

R–E 20KV 12uA 60secs Okay
Y–E 20KV 11uA 60secs Okay
B–E 20KV 14uA 60secs Okay

1.9 OUTGOING CONNECTION CABLE INSULATION TEST

5KV MEGGER

SIDE Measured value Duration Remark

R–E 3.14GΩ 60secs Okay
Y–E 3.26GΩ 60secs Okay
B–E 3.73GΩ 60secs Okay
1.10 OUTGOING CONNECTION CABLE INSULATION TEST
20KV HIPOT TEST

SIDE Voltage Injected Leakage current Duration Remark

R–E 20KV 45uA 60secs Okay
Y–E 20KV 46uA 60secs Okay
B–E 20KV 44Ua 60secs Okay

1.11 ALTERNATOR 1 PANEL CURRENT TRANSFORMER INSULATION TEST

5KV MEGGER

S/N Measured value Duration Remark

34089-07009 21.4GΩ 60secs Okay
34089-07008 24.3GΩ 60secs Okay
34089-07012 21.8GΩ 60secs Okay
1.12 ALTERNATOR 1 PANEL CURRENT TRANSFORMER INSULATION TEST
20KV HIPOT TEST

S/N Voltage Injected Leakage current Duration Remark

34089-07009 20KV 1.2uA 60secs Okay
34089-07008 20KV 1.1uA 60secs Okay
34089-07012 20KV 1.2uA 60secs Okay

1.13 ALTERNATOR 2 PANEL CURRENT TRANSFORMER INSULATION TEST

5KV MEGGER

S/N Measured value Duration Remark

34089-07005 28.4GΩ 60secs Okay
34089-07014 29.8GΩ 60secs Okay
34089-07015 23.2GΩ 60secs Okay

1.14 ALTERNATOR 2 PANEL CURRENT TRANSFORMER INSULATION TEST

20KV HIPOT TEST
 S/N Voltage Injected Leakage current Duration Remark
34089-07005 20KV 1.4uA 60secs Okay
34089-07014 20KV 1.4uA 60secs Okay
34089-07015 20KV 1.3uA 60secs Okay

1.15 ALTERNATOR 3 PANEL CURRENT TRANSFORMER INSULATION TEST

5KV MEGGER

S/N Measured value Duration Remark

34089-07003 23.4GΩ 60secs Okay
34089-07001 21.8GΩ 60secs Okay
34089-07011 28.2GΩ 60secs Okay

1.16 ALTERNATOR 3 PANEL CURRENT TRANSFORMER INSULATION TEST

20KV HIPOT TEST

S/N Voltage Injected Leakage current Duration Remark

34089-07003 20KV 1.2uA 60secs Okay
34089-07001 20KV 1.1uA 60secs Okay
34089-07011 20KV 1.4uA 60secs Okay
1.17 OUTGOING PANEL CURRENT TRANSFORMER INSULATION TEST
5KV MEGGER

S/N Measured value Duration Remark

34089-06001 25.2GΩ 60secs Okay
34089-06002 28.4GΩ 60secs Okay
34089-06003 24.3GΩ 60secs Okay

1.18 OUTGOING PANEL CURRENT TRANSFORMER INSULATION TEST

20KV HIPOT TEST

S/N Voltage Injected Leakage current Duration Remark

34089-06001 20KV 1.2uA 60secs Okay
34089-06002 20KV 1.1uA 60secs Okay
34089-06003 20KV 1.2uA 60secs Okay
 1.19 ALTERNATOR 1 PANEL CIRCUIT BREAKER INSULATION TEST
5KV MEGGER

S/N Breaker Position Measured value Duration Remark

1VYN02011600194
5
RED POLE Opened 382GΩ 60secs Okay
RED POLE Closed 21.3GΩ 60secs Okay
YELLOW POLE Opened 391GΩ 60secs Okay
YELLOW POLE Closed 27.8GΩ 60secs Okay
BLUE POLE Opened 384GΩ 60secs Okay
BLUE POLE Closed 26.9GΩ 60secs Okay

1.20 ALTERNATOR 1 PANEL CIRCUIT BREAKER INSULATION TEST

20KV HIPOT TEST

S/N Breaker Position Voltage Injected Leakage current Duration Remark

1VYN020116001945
RED POLE Opened 20KV 0.5uA 60secs Okay
RED POLE Closed 20KV 1.5uA 60secs Okay
YELLOW POLE Opened 20KV 0.3uA 60secs Okay
YELLOW POLE Closed 20KV 1.4uA 60secs Okay
BLUE POLE Opened 20KV 0.3uA 60secs Okay
BLUE POLE Closed 20KV 1.5uA 60secs Okay

1.21 ALTERNATOR 2 PANEL CIRCUIT BREAKER INSULATION TEST

 5KV MEGGER

S/N Breaker Position Measured value Duration Remark

1VYN02011600195
1
RED POLE Opened 813GΩ 60secs Okay
RED POLE Closed 79.2GΩ 60secs Okay
YELLOW POLE Opened 807GΩ 60secs Okay
YELLOW POLE Closed 81.7GΩ 60secs Okay
BLUE POLE Opened 718GΩ 60secs Okay
BLUE POLE Closed 93.8GΩ 60secs Okay

1.22 ALTERNATOR 2 PANEL CIRCUIT BREAKER INSULATION TEST

S/N Breaker Position Voltage Injected Leakage current Duration Remark
1VYN02011600195
1
RED POLE Opened 20KV 1.0uA 60secs Okay
RED POLE Closed 20KV 1.3uA 60secs Okay
YELLOW POLE Opened 20KV 1.1uA 60secs Okay
YELLOW POLE Closed 20KV 1.3uA 60secs Okay
BLUE POLE Opened 20KV 1.0uA 60secs Okay
BLUE POLE Closed 20KV 1.2uA 60secs Okay
20KV HIPOT TEST

1.23 ALTERNATOR 3 PANEL CIRCUIT BREAKER INSULATION TEST

5KV MEGGER

S/N Breaker Position Measured value Duration Remark

1VYN02011600195
 0
RED POLE Opened 583GΩ 60secs Okay
RED POLE Closed 42.9GΩ 60secs Okay
YELLOW POLE Opened 594GΩ 60secs Okay
YELLOW POLE Closed 45.9GΩ 60secs Okay
BLUE POLE Opened 542GΩ 60secs Okay
BLUE POLE Closed 44.3GΩ 60secs Okay

1.24 ALTERNATOR 3 PANEL CIRCUIT BREAKER INSULATION TEST

20KV HIPOT TEST
S/N Breaker Position Voltage Injected Leakage current Duration Remark
1VYN020116001950
RED POLE Opened 20KV 1.1uA 60secs Okay
RED POLE Closed 20KV 1.5uA 60secs Okay
YELLOW POLE Opened 20KV 1.0uA 60secs Okay
YELLOW POLE Closed 20KV 1.4uA 60secs Okay
BLUE POLE Opened 20KV 1.1uA 60secs Okay
BLUE POLE Closed 20KV 1.5uA 60secs Okay

1.25 OUTGOING PANEL CIRCUIT BREAKER INSULATION TEST

5KV MEGGER

S/N Breaker Position Measured value Duration Remark

1VYN02011600244
3
RED POLE Opened 682GΩ 60secs Okay
RED POLE Closed 49.4GΩ 60secs Okay
YELLOW POLE Opened 641GΩ 60secs Okay
YELLOW POLE Closed 51.2GΩ 60secs Okay
BLUE POLE Opened 622GΩ 60secs Okay
BLUE POLE Closed 52.3GΩ 60secs Okay
 1.26 OUTGOING PANEL CIRCUIT BREAKER INSULATION TEST
20KV HIPOT TEST
S/N Breaker Position Voltage Injected Leakage current Duration Remark
1VYN020116002443
RED POLE Opened 20KV 1.1uA 60secs Okay
RED POLE Closed 20KV 1.2uA 60secs Okay
YELLOW POLE Opened 20KV 1.0uA 60secs Okay
YELLOW POLE Closed 20KV 1.2uA 60secs Okay
BLUE POLE Opened 20KV 1.0uA 60secs Okay
BLUE POLE Closed 20KV 1.3uA 60secs Okay