14/12/2009 GWP-02 Manage Design

GWP-02: Manage Integrity for Design

GWP-01
Plan for
Integrity

SAEP 303
Engineering
Reviews of Project

1
Integrity Operating SSWP-01-01
SWP-02-01
Window from PMT Manage
Plan Design Integrity
Change

2 3 4 5
SWP-02-02
SWP-02-03 SWP-02-04 SWP-02-05
Prepare Proactive
Prepare Inspection Prepare Preliminary Prepare Corrosion
Performance
Integrity Strategy Maintenance Plan Management Strategy
Detection Strategy

6
Integrity Approved
Approve Integrity
design
of Design

GWP-03
Manage
Integrity for PMT Design
Procurement & Team
Construction

CorManPro_DESIGN_10 integrated 1
14/12/2009 5 SWP-02-05

SWP-02-05 : Manage Corrosion in Design

GWP-02
Manage Integrity
for Design

1
TWP-02-05-01
Develop Corrosion
Risk
Assessment

5.1

2
TWP-02-05-02
Develop Corrosion
Management Design
Strategy

5.2

3
TWP-02-05-03
Develop Corrosion
Management Tactical
Design

5.3

Approve Integrity of
Design

GWP-03
Manage Integrity
for Procurement
& Construction

CorManPro_DESIGN_10 integrated 2
14/12/2009 TWP-02-05-01 : Develop Corrosion Risk Assessment 5.1 TWP-02-05-01

5.1

SWP-02-05
Prepare
Corrosion
Management
Strategy

Acquire Asset Asset register

Register

2
SAES-L-133 Follow design
SAEP-343 methodology in
SAES-L-133

Theoretical
considerations
Materials
Selection 3
Identify Threats
Industry To Assets
experience Likelihood of failure
Rate of deterioration

Life Criteria

Initial Risk Quantify

QRA
Assessment Consequences

Models
SWP
02-01
5
Plan Integrity
for Design SWP-02-02 SWP-04-02
Evaluate sensitivity to
Prepare IOW Manage IOW
assumptions eg
Strategy In Operate
process variables

6 7 Specify
operational
Rank Risk Record of
Environmental
For each threat/ Assumptions
Conditions
element
Assessment
assumptions

8
CRA
CRA review Report

TWP
02-05-02
Develop Corrosion
Management
Design Strategy

5.2

CorManPro_DESIGN_10 integrated 3
14/12/2009 TWP-02-05-02 : Develop Corrosion Management Design Strategy 5.2a TWP-02-05-02a

5 5.1

TWP
02-05-01
Develop Corrosion
Risk
Assessment

Define asset design

SA standards
life

CRA
Establish design
SA standards
corrosion
SAES-L-133
allowance

GWP-01
Plan for
Integrity

TWP
2 Y 02-05-03
Are Risks
Develop Corrosion
Risk assessment Acceptable?
Management
(eg QRA) Tactical Design

N
5.3

3
Define mitigation
activities
to reduce risk

4
Define performance
limit for mitigation
activity

5 Define method of
monitoring and
Measurement of
mitigation
performance

Define frequency of Basis of frequency

measurement

7
Define performance
limits
Acceptance/rejection
criteria

8
Define corrective
action on non
Conformance with
performance limit

5.1b

CorManPro_DESIGN_10 integrated 4
14/12/2009 TWP-02-05-02 : Develop Corrosion Management Design Strategy 5.2b TWP-02-05-02b

5.1a

9
Define
Organisational functions
responsible for mitigation
Monitoroing/measurement
Corrective action

10

Develop Corrosion
Management
Responsibility Matrix

11

Strategic Plan
Document Strategic
Plan

TWP
02-05-03
Develop Corrosion
Management
Tactical Design

5.3

CorManPro_DESIGN_10 integrated 5
14/12/2009 5.3 TWP-02-05-03
TWP-02-05-03 : Develop Corrosion Management Tactical Design

5 5.2

TWP
02-05-02
Develop Corrosion
Management
Design Strategy

CRA

1
SAES-L-132
SAES-L-136 SAES-L-133 MSD
Piping EWP-02-05-03-01
SAES-L-105
Select Materials

SAES-G-005 5.3.1
SAES-G-006
Pumps
SAES-G-007

SAES-H-001 EWP-02-05-03-02
SAES-H-002 Develop Corrosion
Coatings/ CTSC-1000 Control Strategy
Insulation INGG-1000
SAES-H-004
5.3.2

SAES-L-108
SAES-L-109 3
SAES-L-130
Develop Corrosion Record
Vessels/Units/ SABP-A-020
SAES-L-310 Monitoring Philosophy
Systems
SAES-E-004 and Design
SAES-B-017
SAES-F-007
SAES-E-007
SAES-D-001
SAES-F-001 4

SAES-E-006 EWP-02-05-03-03
SAES-D-109 Develop Process
SAES-S-040 Stream Monitoring
SAES-D-100 Strategy
SABP-A-013
VESST001 5.3.3
VESV1002
VESBI002
SAMSS
SAES-X 5
EWP-02-05-03-04
Develop Corrosion
Monitoring Inspection
Standard &Testing Strategy
Drawings
5.3.4

6
AWP
02-02-01-01-04 EWP-02-05-03-05
Plan PPD for Develop Detailed
Functional Corrosion Design
Integrity

5.3.5
A
SWP
02-02 7
AWP Develop Plant Define performance
02-02-01-01-05 Operation Driven limits at item level
Plan PPD for Strategy, Guidelines and identify actions
Functional
Integrity & Specifications required
in Design

8
Carry out Review
Corrosion
of actions to bring
Control Plan
within operating
envelope

SWP Manage
02-05 Projects
Prepare Corrosion
Management
Strategy

CorManPro_DESIGN_10 integrated 6
14/12/2009 5.3.1a EWP-02-05-03-01a
EWP-02-05-03-01 : Select Materials

5.3

TWP
02-05-02
Develop Corrosion
Management
Design Strategy

SAES-L133
SAEP-20

1
CRA
Corrosion N Apply relevant
an issue? Code/standard

API-571
Y

2 Define design life

Internal/external
SA Standards Environments for
Normal Conditions/
Startup/Shutdown

3 AWP
Metallurgical or Y 02-05-03-01-01
mechanical Assess Metallurgical/
degradation? Mechanical
Degradation
N
5.3.1.1

4
AWP
Y
Environment 02-05-03-01-02
Crack-inducing? Assess Environmental
Cracking

Assess Uniform and Localised Loss of N

Thickness from 5.3.1.2
NACE RP-0198
EFC-55 CUI

Crevice Corrosion
5 AWP
SAES-L-105 MIC Y 02-05-03-01-03
Temperature
Assess High
Galvanic Corrosion >300C?
Temperature
Corrosion
Erosion-Corrosion
SAES-L-132 N
5.3.1.3 Link to MSD
SABP-A-024 CO2 Corrosion

Aqueous Corrosion
ISO 15156
Sour Water Corrosion
6
Select
Amine Corrosion corrosion control
measures giving max
SABP-A-013 Ammonium Chloride&Bisulphide CR=3mpy and/or
Corrosion select adequate CA

Hydrochloric/Hydrofluoric/Napthanic/
SAER-5942 Carbonic/Phosphoric/Sulphuric Acid
Corrosion

7
Determine CA
From design calcs
Codes or standards
(min 1.6mm)

5.3.1b 5.3.1b

CorManPro_DESIGN_10 integrated 7
14/12/2009 5.3.1b EWP-02-05-03-01b
EWP-02-05-03-01 : Select Materials/Control Options
5.3.1
5.3.1a a

8 Evaluate
Y Alternative measures
eg Cra(corrosion
CA>6.35mm?
resistant alloy)/non-
metallic materials,
coatings, CP
N

9 AWP
02-05-03-01-04 Corrosion
Assess applicability Control
Of Carbon Steel & Option report
Define control
options

5.3.1.4

Y Apply
Carbon Steel
SAES-L-133
Adequate?

10
Materials
Select material options Selection
Report

11
Y AWP
Qualification 02-05-03-01-05
Required? Execute Material Link from AWP
Qualification 02-05-03-01-01

N
5.3.1.5

12
AWP
02-05-03-01-06
Assess Economics
of Choices

5.3.1.6

13

Assess need for

optimisation

14
MSD
Finalise Material (Material Selection
Control Selection Diagram)

EWP-02-05-03-02
Develop Corrosion
Control
Strategy

5.3.2

CorManPro_DESIGN_10 integrated 8
14/12/2009 5.3.1.1aAWP-02-05-03-01-01
AWP-02-05-03-01-01: Assess Metallurgical/Mechanical Degradation

5.3.1

EWP
02-05-03-01
Select Materials
API-571
API-5L
SAES-L-133
SAES-L-105
ISO 15156
NACE MR175
SA standards for
refractory eg
SAES-N-100
SAES-N-140 2

Assess susceptibility
to Spheroidization

Assess susceptibility
to Graphitization

3
Assess susceptibility
to Embrittlement:
Temper, 475C, Sigma
phase

Assess susceptibility
to Brittle Fracture

5
Assess susceptibility
to Creep/Stress
Rupture

6
Assess susceptibility
to Short Term
Overheating – Stress
Rupture

7
Assess susceptibility
to Fatigue: Thermal,
Mechanical,
Vibrational

5.3.1.1
b

CorManPro_DESIGN_10 integrated 9
14/12/2009 5.3.1.1bAWP-02-05-03-01-01

AWP-02-05-03-01-01: Assess Metallurgical/Mechanical Degradation

5.3.1.1
a

8
Assess susceptibility
to Dissimilar Weld
Cracking

9
SAES-L-132
Assess susceptibility
SAES-L-133
to Thermal Shock

10
Assess susceptibility
to Erosion/Erosion-
Corrosion

11

Assess susceptibility
to Cavitation

12
Assess susceptibility
to Refractory
Degradation

EWP
02-05-03-01
Select Materials

5.3.1

CorManPro_DESIGN_10 integrated 10
14/12/2009 5.3.1.2AWP-02-05-03-01-01
AWP-02-05-03-01-01 : Assess Environmental Cracking

5.3.1

EWP
02-05-03-01
Select Materials/
Control Options

SAES-L-133
NACE-RP-0296

NACE MR-0175/NACE 1
MR-0103/ISO15156
Base material resistant Assess susceptibility
to SSC

2
01-SAMSS-016
Assess susceptibility
01-SAMSS-035
to HIC

SAES-L-136 Assess susceptibility

to SOHIC

4Assess susceptibility
SABP-A-001 to SCC
SAES-W-010 (Polythonic Acid,
SAES-W-011 Amine, Carbonate,
SABP-A-013 Chloride, Caustic,
Ammonia)
For operating and
downtime conditions

EWP
02-05-03-01
Select Materials/
Control Options

5.3.1

CorManPro_DESIGN_10 integrated 11
14/12/2009 5.3.1.3AWP-02-05-03-01-03

AWP-02-05-03-03: Assess High Temperature Corrosion

5.3.1

EWP
02-05-03-01
Select Materials

API-571
SAES-L-133

Assess susceptibility
to Oxidation

Assess susceptibility
to Sulfidation

Assess susceptibility
to Decarburization

Assess susceptibility
to Carburization

5
Assess susceptibility
API-RP-941
to Hot Hydrogen
Attack

Assess susceptibility
to Metal Dusting

Assess susceptibility
to Fuel Ash Corrosion

Assess susceptibility
to Nitriding

EWP
02-05-03-01
Select Materials

5.3.1

CorManPro_DESIGN_10 integrated 12
14/12/2009 5.3.1.4 AWP-02-05-03-01-04
AWP-02-05-03-01-04 : Assess Applicability of Carbon Steel & Define Control Options

5.3.1.

EWP
02-05-03-01
Select Materials/
Control Options

Acquire
Operating conditions

Corrosion
Prediction
models 2 Determne
SLC
(Service Life
Corrosion)
Standard
CA

Establish need for

PWHT

CRA Run corrosion models

and specify CA

Evaluate and select

control requirements

Determine optimum
economic options

Report on Application
and Effectiveness of
Control Options for Manage
Carbon Steel Projects

EWP
02-05-03-01
Select Materials/
Control Options

5.3.1

CorManPro_DESIGN_10 integrated 13
14/12/2009 5.3.1.5 AWP-02-05-03-01-05
AWP-02-05-03-01-05 : Execute Material Qualification

5.3.1

EWP
02-05-03-01
Select Materials/
Control Options

CRA Report

Determine failure
SAES-L-133 modes
API-571
API-581
Other industry
documents
(API,NACE,ISO)

Y
Acceptable by
past experience?

Y
Acceptable by
General test data?

2
Regulated Vendor List Initiate
Specify
Approved Commodity List in SAP Manufacturer Qualification Manage
Material testing
SA Best Practices for Vendor Qualification Programme Projects
methodology
Surveys and Qualification Specify tests

Choose
N Alternative
Tests acceptable?
Selection
method

EWP
02-05-03-01
Select Materials/
Control Options

5.3.1
b

CorManPro_DESIGN_10 integrated 14
14/12/2009 5.3.1.6a AWP-02-05-03-01-06a

AWP-02-05-03-01-06 : Assess Economics of Material Selection and Control Options

5.3.1.6

AWP EWP
02-05-03-01-04 02-05-03-01
Economic Select Materials/
Assessment Control Options

Determine
Cost of Material

2
Determine cost of
corrosion protection
systems

3
Determine cost of
Fabrication/
installation/
commissioning

4
Determine cost of
Inhibitor/chemical
injection

Determine cost of
Corrosion monitoring

Determine cost of
Inspection plan

Determine cost of
Monitoring plan

Determine cost of
maintainability

Determine cost of
workforce

5.3.1.6
b
CorManPro_DESIGN_10 integrated 15
14/12/2009 5.3.1.6b AWP-02-05-03-01-06b

AWP-02-05-03-01-06 : Assess Economics of Material Selection and Control Options

5.3.1.6
a

10

Determine cost of
Maintenance plan

11

Determine potential
Losses of Production

12

Determine costs of
replacement

13

Determine residual
values

14
Determine
Discounted LCC
(Life Cycle Cost)

15

Select material
Control strategy
Based on min cost

EWP
02-05-03-01
Select Materials/
Control Options

5.3.1b

CorManPro_DESIGN_10 integrated 16
14/12/2009 5.3.2 EWP-02-05-03-02

EWP-02-05-03-02 : Develop Corrosion Control Strategy

5.3 5.3.1

EWP
02-05-03-01
Select Materials/
Control Options

SAES-L-133 Establish Control

requirements

2 AWP 3 AWP 4 AWP 5 AWP

02-05-03-02-01 02-05-03-02-02 02-05-03-02-03 02-05-03-02-04
Establish Chemical Establish Cathodic Establish Chemical Establish Paints/
Injection/Inhibition Protection Cleaning/ Coats/Linings
Plan Plan Scraping Plan Plan

5.3.2.1 5.3.2.2 5.3.2.3 5.3.2.4

TWP
02-05-03
Develop Corrosion
Management
Tactical Design

5.3

CorManPro_DESIGN_10 integrated 17
14/12/2009 AWP-02-05-03-02-01 : Establish Chemical Injection/Inhibition Plan 5.3.2.1 EWP-02-05-03-02-01

5.3.2
SAES-L-133
SAES-A-205

EWP
02-05-03-02
Oilfields Chemicals
Develop Corrosion
Evidence
Control Strategy

SABP-A-015

1
Strategic Plan
Select system
types

CRA Report

Select injection 4
SARCOP
procedures points
Evaluate and Select
Chemicals

5 SWP
01-SAIP-04 Inspection 02-03
Establish Inspection Prepare
SAEP-20 Plan
Plan Inspection
Integrity
Strategy

8 6
SWP
Establish Injection Maintenance 02-04
Establish Injection System maintenance Plan Manage
Requirements plan Maintenance
in Design

SWP
7 02-02
Define solution Operations Develop Plant
Dosage Plan Operation Driven
9 Injection rates Strategy, Guidelines
& Specification
Establish Operating/ In Design
Maintenance/Safety
Procedures

SAES-A-205
SAES-A-208 AWP
04-02-03-02-06
10
Generate
Establish Chemical Appropriate Integrity
Quality Control Driven Operation
Procedure Actions to Respond
to Transitional &
Abnormal
GSWP Operations
03
Manage
Change

11
SGWP-07 Establish Injection point
Manage
Manage Documentation details
Projects
Knowledge System

EWP
02-05-03-02
Develop Corrosion
Control Strategy

5.3.2

CorManPro_DESIGN_10 integrated 18
14/12/2009 5.3.2.2 EWP-02-05-03-02-02
AWP-02-05-03-02-02 : Establish Cathodic Protection Plan

5.3.2

EWP
02-05-03-02
Develop Corrosion
SAEP-332 Control Strategy
SAEP-333
1

List Assets requiring

CP
SAES-X-300
SAES-X-400 2
SAES-X-500
SAES-X-600 Select system types
SAES-X-700 Galvanic, ICS

Select CP
locations

Establish Protection
Criteria

5 Plan Equipment
Inspection :
CP Schedules
Rectifiers, anodes,
solar power systems
connections

6
CP Maintenance
Establish Equiipment
Plan
Maintenance/Test
plan

SAEP-333

7
CP Schedules
Plan CP Potential
Locations
Survey

Establish Safety
procedures

GI-0428-001

9
Establish Roles
Responsibilities
Competencies
NACE
International
CP Level 1
Certification

10
Establish Resource
Manage
Resource Plan Plan
Projects

11

Establish KPIs

EWP
02-05-03-02
Develop Corrosion
Control Strategy

CorManPro_DESIGN_10 integrated 5.3.2 19

14/12/2009 AWP-02-05-03-02-03 : Establish Cleaning/Scraping Plan 5.3.2.3 AWP-02-05-03-02-03

5.3.2

EWP
02-05-03-02
Develop Corrosion
Control Strategy

SAEP-1025
SAEP-1662

Establish Roles
Responsibilities

Inspection
Establish Need
Sample analysis

Define
Schedule

Scale
Select Stages
analysis

Establish
Procedures

6
Review
Approve
Procedures
procedures

SAEP-327 Establish Waste

Water Plan

8
Establish Safety
Requirements

9
Resource
Establish Resource Plan Manage
Plan Projects

10

Establish KPIs

EWP
02-05-03-02
Develop Corrosion
Control Strategy

5.3.2
CorManPro_DESIGN_10 integrated 20
14/12/2009 5.3.2.4 AWP-02-05-03-02-04
AWP-02-05-03-02-04 : Establish Paints/Coatings/Linings Plan

5.3.2

EWP
02-05-03-02
Develop Corrosion
Control Strategy

1
GSWP
02 Establish
Manage Competency
Competency

2
Corrosion
Identify Inspection
Review
Locations

SAES-H-002
SAES-H-101
SAES-H-001
SAES-H-003
SAES-H-004
SAES-H-100 3
Establish
SAES-H-200 Internal Selection
SAES-H-201 Requirements/
Procedures

4 Establish
External Selection
Requirements/
Procedures

5
SAES-H-002V
Identify approved
SAES-H-101V
APCS coatings

6
SAES-H-102 Establish
HSE Requirements

7 SWP
Coating 02-03
Prepare
Inspection plan Manage
Inspection plan
Inspection
in Design

8
Coating
Prepare Resource Manage
Resource plan
Plan Projects

EWP
02-05-03-02
Develop Corrosion
Control Strategy

5.3.2

CorManPro_DESIGN_10 integrated 21
14/12/2009 5.3.3a EWP-02-05-03-03
EWP-02-05-03-03 : Develop Process Stream Monitoring Strategy

5.3

TWP
02-05-03
Develop Corrosion
Management
SABP-A-013
Tactical Design
SABP-A-016
SABP-A-018
SABP-A-019
SABP-A-020
SABP-A-021

1
Select Physical and
Chemical
Parameters

Establish Sampling
Locations

CRA
Report

3
Process Stream
Establish sampling Monitoring
Frequency and schedule
Methodology

4
Establish Field and
Lab Operating
Procedures

5 6
Method
Prepare
Prepare Lab Statements and
Stream Monitoring
Quality Plan Quality plans
Method statements

7
SM resource
Prepare Resource
plan
Plan

Draft SM
Plan

9
Submit Draft
for Approval

N Y Agreed SM
Manage
Approved? plan
Projects

5.3.3
b

CorManPro_DESIGN_10 integrated 22
14/12/2009 5.3.3b EWP-02-05-03-03
EWP-02-05-03-03 : Develop Process Stream Monitoring Strategy

5.3.3
a

10
Process Stream
Monitoring Plan/ Prepare Monitoring
Resource Plan List

11
Review/Revise
Existing Method
Statements/Quality
Plans

12

Draft method
Statements/Quality
Plans

13 Establish:
-Acceptance Criteria,
-Accuracy
Requirements,
-Turnaround time

14

Submit Drafts
for Approval

15
N Y Method
Issue Approved statements Manage
Approved?
Method/Quality plans Quality plans Projects

TWP
02-05-03
Develop Corrosion
Management
Tactical Design

5.3

CorManPro_DESIGN_10 integrated 23
14/12/2009 5.3.4 EWP-02-05-03-04
EWP-02-05-03-04 : Develop Corrosion Monitoring Inspection and Testing Strategy

5.3
SWP-05-02
Inspect
Assets TWP
02-05-03
Develop Corrosion
Management
Tactical Design

SABP-A-013
SABP-A-016
TWP SABP-A-018
02-03-01 SABP-A-019
Plan SABP-A-020
Inspections SABP-A-021
SAES-L-133

1
Plan OSI
(On stream
Inspections)

2 4 5 6 7 AWP
AWP AWP AWP
Plan EIS 02-05-03-04-04
02-05-03-04-01 02-05-03-04-02 02-05-03-04-03
(Equipment Plan
Plan Plan Probe Plan
Inspections) ILI
Coupons Program Management CUI Program
(Pipelines)

5.3.4.1 5.3.4.2 5.3.4.3 5.3.4.4

3
Plan NDT
(Non Destructive
Testing)

SABP-325 9
SABP-317 SAEP-20 Establish data
SABP-1143 management software
SABP-1144
SABP-1145
SABP-1146

EWP
02-05-03-05
Develop detailed
corrosion design

5.3.5

CorManPro_DESIGN_10 integrated 24
14/12/2009 5.3.4.1 AWP-02-05-03-04-01
AWP-02-05-03-04-01 : Plan Coupons Program

5.3.4

EWP
02-05-03-04
Develop Corrosion
Monitoring
Inspection and
SABP-A-013
Testing Strategy
SABP-A-016
SABP-A-018
SABP-A-019
SABP-A-020
SABP-A-021
SAES-L-133 1
Establish
Roles/Responsibilities

2
Establish
Safety
Procedures

Establish Schedule

4
Establish
Monitoring Points

Establish
Coupon Types

Establish
Times of Retrieval

EWP
02-05-03-04
Develop Corrosion
Monitoring
Inspection and
Testing Strategy

5.3.4

CorManPro_DESIGN_10 integrated 25
14/12/2009 5.3.4.2 AWP-02-05-03-04-02

AWP-02-05-03-04-02 : Plan Probe Management

5.3.4

EWP
02-05-03-04
01-SAMSS-023 Develop Corrosion
Monitoring
Inspection and
Testing Strategy
SABP-A-013
SABP-A-016
SABP-A-018
SABP-A-019
SABP-A-020
SABP-A-021
SAES-L-133 1

Select Locations

CRA
Report

2
Select
LPR Probe Types
Galvanic appropriate for
ER damage mechanisms
UT
ML

3 Establish probe
management system,
AER
data management
CMS
systems and interface
requirements

4
Establish
Probe
Measurement
Schedules
Schedule (for non
continuous monitoring)

5
CRA Establish probe Probe
Report maintenance/ Maintenance Plan
replacement plan

01-SAMSS-023

EWP
02-05-03-04
Develop Corrosion
Monitoring
Inspection and
Testing Strategy

5.3.4

CorManPro_DESIGN_10 integrated 26
14/12/2009 5.3.4.3 AWP-02-05-03-04-03
AWP-02-05-03-04-03 : Plan CUI Program

5.3.4

EWP
02-05-03-04
Develop Corrosion
Monitoring
Inspection and
Testing Strategy

00-SAIP-74
NACE-RP0198
EFC-55
SAES-L-133

00-SAIP-73 Identify Manpower for

Inspection/
Maintenance

2
TWP
SSWP-02-05
02-03-01 Identify all susceptible
Inspect
Plan systems
Assets
Inspections

CRA
Report
3

Identify all
Inspection
Locations

4
Visual Identify
Instrumental Inspection
Stripping Methods

Review Repair
Procedures 7

Prepare Visual
Inspection Plan

6 Prepare
8 Instrumental
SWP
Inspection Plan
Prepare CUI 02-03
(low power
Inspection Inspection plan Manage
radiography/X-ray/
Plan Inspection
Linear accelerator/
in Design
Insulation sensors

Prepare Stripping Plan

EWP
02-05-03-04
Develop Corrosion
Monitoring
Inspection and
Testing Strategy

5.3.4

CorManPro_DESIGN_10 integrated 27
14/12/2009 5.3.4.4 AWP-02-05-03-04-04
AWP-02-05-03-04-04 : Plan In-Line-Inspections (pipelines)

3.4.4

EWP
02-05-03-04
Develop Corrosion
Monitoring
Inspection and
Testing Strategy

SABP-A-019
SAES-L-133

Establish Schedule
/Inspection Date

2
Establish Method
U/T, MFL

3
Regulated Vendor Identify and
List Commission
Contractor/Tool

EWP
02-05-03-04
Develop Corrosion
Monitoring
Inspection and
Testing Strategy

5.3.4

CorManPro_DESIGN_10 integrated 28
14/12/2009 5.3.5 EWP-02-05-03-05
EWP-02-05-03-05 : Develop Detailed Corrosion Design

5.3

EWP
02-05-03-04
Develop Corrosion
Monitoring
Inspection and
Testing Strategy

SABP-A-013
SABP-A-016
SABP-A-108 1
SABP-A-019
SABP-A-020 Equipment design
SABP-A-021 considerations for
SABP-A-015 monitoring
SAES-L-133

Design detailing to
facilitate inspection

3 Select locations
configurations and
orientations that minimise
threats to integrity (eg
deadlegs,crevicfes,low
flow areas)

4 Design to allow
Optimise
more reliable
redundancy
and
CRA Report
effective
Eg backup inspection,
injection
adequate
pumps
access for
I&M equipment

Design for
maintainability

Ensure provision for

data gathering

7 AWP
02-05-03-05-01
Establish Design
Basis for
Cathodic Protection

5.3.5.1

8 AWP
02-05-03-05-02
Establish Design
Basis for
Chemical Injection

5.3.5.2

TWP
02-05-03
Develop Corrosion
Management
Tactical Design

5.3

CorManPro_DESIGN_10 integrated 29
14/12/2009 5.3.5.1a AWP-02-05-03-05-01a
AWP-02-05-03-05-01 : Establish Design Barriers for Cathodic Protection

5.3.5

EWP
02-05-03-05
Develop Detailed
Corrosion
Design

SAES-X-300
SAES-X-400
SAES-X-500
SAES-X-600
SAES-X-700

17- SAMSS-004 1
17-SAMSS-005
17-SAMSS-006 Establish design
17-SAMSS-007 philosophy
17-SAMSS-008
17-SAMSS-012
17-SAMSS-017
Standard drawings

2
Establish potential
Criteria/current density
criteria

3
Specify design lifes for
impressed current
and/or galvanic
system

4 Conduct soil
resistivity/conductivity
measurements over a
representative sample
of locations

5
17-SAMSS-04
Optimise sizing of
17-SAMSS-05
rectifier

6
17-SAMSS-06 Number and size
Establish design detail
17-SAMSS-07 requirement of
of anodes
anode beds

7
Establish design detail
17-SAMSS-17
Type and size of
cable, jacket

Design bonding/cable
connections

9
17-SAMSS-18 Establish monitoring
SAEP-333 capability
(test stations/holes)

5.3.5.1
b

CorManPro_DESIGN_10 integrated 30
14/12/2009 5.3.5.1b AWP-02-05-03-05-01b

AWP-02-05-03-05-01 : Establish Design Basis for Cathodic Protection

5.3.5.1
a

10
Design bonding
Electrical continuity
Electrical insulation

11

SABP-X-001 Compile design

package

12

Develop workscope

13 14

CP drawings All calculations and Design package

of each item applicable field data

15

CSD review/approval

EWP
02-05-03-05
Develop Detailed
Corrosion
Design

5.3.5

CorManPro_DESIGN_10 integrated 31
14/12/2009 5.3.5.2a AWP-02-05-03-05-02
AWP-02-05-03-05-02 : Establish Design Basis for Chemical Injection

5.3.5

EWP
02-05-03-05
Develop Detailed
Corrosion
Design

SABP-A-015

1
SABP-A-205
SAES-L-133
Establish design basis
01-SAIP-04

2
Establish design
Requirements for
chemicals/materials

3
Ensure effective
design of CI pump/
storage tank

Evaluate chemical/
Chemical Alliance
environment

Standard Y Select chemical

Situation? from SAMS

Source chemical

6
Evaluate by test for all
variations in operating
conditions
(for purity,
compatibility etc)

Test
N Approved?

Select chemical

Chemical/material
Cost effective?

Select most cost

effective solution

5.3.5.2
b
CorManPro_DESIGN_10 integrated 32
14/12/2009 5.3.5.2bAWP-02-05-03-05-02

5.3.5.2
a

8
Evaluate quill for
stress, fatigue, flow
induced vibration

Review quill design for

Code compliance

10
Ensure injection point
locations adequate
access for Ops
monitoring

EWP
02-05-03-05
Develop Detailed
Corrosion
Design

5.3.5

CorManPro_DESIGN_10 integrated 33