Labour Costs 82.

5 Capex Cost
Capacity Expansion Cost 0 Capex Depreciation
Capacity Sell Value 35 Operational Expense

*All figures in INR Lacs [Check cell comments for more details]
**Cost figures are for entire quarter

Production Plan for the Quarter

Dewatering Mixing Drying

N2 Fertilizer 73 73 N2 Fertilizer 73 73 N2 Fertilizer

Machine 1 P4 Fertilizer 0 0 Machine 1 P4 Fertilizer 0 0 Machine 1 P4 Fertilizer
K Fertilizer 0 0 K Fertilizer 0 0 K Fertilizer
N2 Fertilizer 0 0 N2 Fertilizer 0 0 N2 Fertilizer
Machine 2 P4 Fertilizer 45 45 Machine 2 P4 Fertilizer 45 45 Machine 2 P4 Fertilizer
K Fertilizer 54 54 K Fertilizer 54 54 K Fertilizer
N2 Fertilizer 30 0 N2 Fertilizer 0 0 N2 Fertilizer
Machine 3 P4 Fertilizer 30 0 Machine 3 P4 Fertilizer 0 0 Machine 3 P4 Fertilizer
K Fertilizer 30 0 K Fertilizer 0 0 K Fertilizer
N2 Fertilizer
Machine 4 P4 Fertilizer
K Fertilizer
N2 Fertilizer
Greyed out machines are inactive. Buy them to use . Machine 5 P4 Fertilizer
K Fertilizer

Process wise Total Production

N2 Fertilizer 73 N2 Fertilizer 73 N2 Fertilizer
Dewatering P4 Fertilizer 45 Mixing P4 Fertilizer 45 Drying P4 Fertilizer
K Fertilizer 54 K Fertilizer 54 K Fertilizer
 Work days per week 6
No. of Shifts 2
Total Shift hours 14
-35
tion -3.5
pense 81.625

ments for more details]

Capacity Utlisation
Working
Drying Air Treatment Operation Status
Days

0 0 N2 Fertilizer 36 36
45 45 Machine 1 P4 Fertilizer 0 0 Dewatering #1 Retain 78
0 0 K Fertilizer 0 0 Dewatering #2 Retain 78
0 0 N2 Fertilizer 37 37 Dewatering #3 Don’t Buy 78
0 0 Machine 2 P4 Fertilizer 0 0
54 54 K Fertilizer 0 0 Mixing #1 Retain 78
36 36 N2 Fertilizer 0 0 Mixing #2 Retain 78
0 0 Machine 3 P4 Fertilizer 33 33 Mixing #3 Don’t Buy 78
0 0 K Fertilizer 0 0
37 37 N2 Fertilizer 0 0 Drying #1 Retain 78
0 0 Machine 4 P4 Fertilizer 0 0 Drying #2 Retain 78
0 0 K Fertilizer 33 33 Drying #3 Retain 78
0 0 N2 Fertilizer 0 0 Drying #4 Retain 78
0 0 Machine 5 P4 Fertilizer 12 12 Drying #5 Don’t Buy 78
0 0 K Fertilizer 21 21
N2 Fertilizer 0 0 Air Treatment #1 Retain 78
Machine 6 P4 Fertilizer 0 0 Air Treatment #2 Retain 78
K Fertilizer 32 0 Air Treatment #3 Retain 78
N2 Fertilizer 0 0 Air Treatment #4 Retain 78
Machine 7 P4 Fertilizer 0 0 Air Treatment #5 Retain 78
K Fertilizer 0 0 Air Treatment #6 Sell 78
Air Treatment #7 Don’t Buy 78

73 N2 Fertilizer 73 OK
Air
45 Treatment P4 Fertilizer 45 OK
54 K Fertilizer 54 OK

Don't forget to check this column to

ensure production is balanced at each
 Don't forget to check this column to
ensure production is balanced at each
stage
 Quarterly Quarterly Cycle time (hrs)
SKU
Demand Production Dewatering Mixing Drying Air Treatment
N2 Fertilizer 73 73 6 12 18 24
P4 Fertilizer 45 45 9 9 21 24
K Fertilizer 54 54 6 9 18 24

Keep an eye out on

your utilisation levels

SKU wise production hours

Capacity Planned Unplanned Avl Capacity N2 P4

Time Used Utilisation
(Hrs) Downtime Downtime (Hrs) Fertilizer Fertilizer

1092 8.0% 1.3% 990.44 438 44% 438 0

1092 8.0% 1.8% 984.98 729 74% 0 405
1092 8.0% 2.4% 978.43 0 0% 0 0

1092 7.5% 3.2% 975.16 876 90% 876 0

1092 7.5% 2.3% 984.98 891 90% 0 405
1092 7.5% 2.6% 981.71 0 0% 0 0

1092 9.5% 3.2% 953.32 945 99% 0 945

1092 9.5% 1.2% 975.16 972 100% 0 0
1092 9.5% 1.3% 974.06 648 67% 648 0
1092 9.5% 2.8% 957.68 666 70% 666 0
1092 9.5% 1.5% 971.88 0 0% 0 0

1092 11.5% 3.3% 930.38 864 93% 864 0

1092 11.5% 3.0% 933.66 888 95% 888 0
1092 11.5% 2.5% 939.12 792 84% 0 792
1092 11.5% 1.4% 951.13 792 83% 0 0
1092 11.5% 3.3% 930.38 792 85% 0 288
0 11.5% 2.1% 0.00 0 0% 0 0
1092 11.5% 1.5% 950.04 0 0% 0 0
Air Treatment

p an eye out on
utilisation levels

e production hours

K Fertilizer Sell Buy

0 0 Work Days Cost for 1 shift Shifts Cost Multiplier

324 0 5 10 1 1
0 0 6 12.5 2 2.2
7 16 3 3.6
0 0
486 0 Buy
0 0 Dewatering 40
Mixing 55
0 0 Drying 100
972 0 Air Treatment 140
0 0
0 0
0 0
Sell
0 0 Retain
0 0 Buy
0 0 Don’t Buy
792 0
504 0
0 35
0 0
Cost Multiplier
5 6 7
1 2 3

Sell
10
13.75
25
35