Professional Documents
Culture Documents
MARABA AL IRAQ AL KHADRAA has developed an IMS to satisfy the needs of its customers,
protect the environment in the communities where we work and protect the health, safety and
property of our employees, customers, contractors and third parties meet regulatory requirements
and to continuously improve the management system.
Whilst fulfilling its primary objective, this IMS Manual will also be used for a number of other
purposes, including:
• Communicating MARABA AL IRAQ AL KHADRAA’s Policy, Objectives and Requirements;
• Implementing an effective IMS;
• Providing the documented base for auditing the IMS;
• Training MARABA AL IRAQ AL KHADRAA employees in the IMS requirements and method of
compliance;
• Presenting the MARABA AL IRAQ AL KHADRAA’s IMS for external purposes;
• Demonstrating compliance of QHSE System in contractual situations.
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TITLE: IMS MANUAL
IMS Manual
MIK-QHSE-ML-001
Integrated Management System ISO 9001:2015, ISO 14001:2015 and OHSAS 18001:2007
Issue Number 01
Issue Date 01.06.2018
Rev Date:
Total Pages 46
Copy Number 01
Office
MARABA AL IRAQ AL KHADRAA
Oil Operations Street, Near police Training Center, Burjesia, Basra, Iraq
Phone: 00964-7811111141
Name
General Manager/Executive
Designation QHSE Coordinator
Manager
Signature
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Maraba Al-Iraq Al-Khadra'a (MIK) Company is a very well-known Iraqi business company
located in Basra city.
Our company is specialized in general contracting, trading, transportation, purchasing and
supplying, engineering and oil services. We have direct contracts with most of the oil and gas
companies in Basra. We are registered in Iraqi ministry of Trade, in UAE and in USA.
With its new structure, Maraba Al-Iraq Al-Khadra'a targeted the oil and gas services sector,
and in particular construction, logistics, and heavy/light equipment provision, which at that
time, had not been provided at the same standard or scope by any 100% Iraqi owned
company.
Maraba Al-Iraq Al-Khadra'a Company gained further experience in the following years and
expanded its contracting and construction capabilities obtaining direct contracts with
Halliburton, Exxon Mobil, Baker Hughes, Nabors, and Weatherford to name a few.
We are working with compliance with international standards for Quality, Safety, Health and
Environment. Moreover, our company has more than 500 Employees, all employees are
trained, qualified and have the required experiences to carry out their missions.
Our Head office is located in Burjesia, Basra –Iraq. We manage all operations from this office.
Moreover, we have our workshops that provide all required services for vehicles and support
for the operations.
Maraba Al-Iraq Al-Khadra'a Company is ISO certified, and it works as per ISO standards and
procedures for Quality, Health, Safety and environment. We remain true to our founding
values of quality, honesty, and hard work.
We have the highest ethical standards in the industry. We "do the right thing." MIK is a
business based on trust. MIK is consistently associated with the high standards of service,
quality, personal attention, and integrity. Because of this reputation, MIK has the privilege of
leading some of the highest profile, often one-of-a-kind, projects in the region.
OUR COMMITMENT
We commit ourselves to building a transparent and honest relationship with our clients as it
only leads to maximizing mutual potential benefits
At MIK, safety is our priority. We believe that accidents can be prevented and that safety is
everyone’s responsibility. The Management is committed to providing safe working
environment to the employees at all levels. We leave no stones unturned in ensuring absolute
safety.
A systematic continuous training and empowerment program ensures that all MIK staff
complies with safe work practices. No doubt, people are the most critical element in the
success of safety and health program.
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CLIENT SATISFACTION
Understanding the needs of our clients and encouraging the ever-increasing values and
responsiveness.
QUALITY
Continuing our commitment to quality jobs and services-something we have built our
reputation on.
CONTINUAL IMPROVEMENT
Continually improving our services by working with our clients, suppliers, & affiliates.
TECHNICAL CHALLENGES
Seeking out new technical challenges and environmental responsive solutions to meet the
Needs of our clients.
TEAM WORK
Continuing to build a positive work environment that encourages team work and organizational
effectiveness and efficiency.
COMMUNITY VALUE
Achieving operational excellence and growth while delivering value to our clients, employees
and the community.
2.2.3 Amendment
Controlled IMS Manuals are updated and revised whenever a written request to the QHSE
Coordinator is received and decided in the Meeting. Issue of Amendments requires formal
action and review by QHSE Coordinator and approval by GM/EM.
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Uncontrolled copies of the IMS Manual may be issued to any interested parties on demand for
reference purposes. The uncontrolled copies shall not be updated and shall carry the
“Uncontrolled Copy” stamp / label. Any parties interested in getting a copy of this IMS Manual
are requested to contact the following address:
MARABA AL IRAQ AL KHADRAA LLC
Oil Operations Street, Near police Training Center, Burjesia, Basra, Iraq
Phone: 00964-7811111141
The Management reviews the IMS Manual and its referenced documents if found necessary.
“SCOPE”
“General Trading, Contracting and Supplies, General Transportation, shipping and Unloading,
Oil Services, providing Iraqi and Foreign Manpower, Hiring Heavy Equipment , Managing
Projects and Marine Services”
Clause Reference
Page ISO 9001:2015
Chapter No. Subject BS OHSAS
No. and ISO
18001: 2007
14001:2015
Operation 8.0 4.4
Operational planning and control 8.1 4.4.6
Requirements for products and services
and Emergency preparedness and 8.2 4.4.7
response
Design and development of products and
8. 32 8.3 ======
services
Control of externally provided processes,
8.4 ======
products and services
Production and service provision 8.5 ======
Release of products and services 8.6 ======
Control of non–conforming outputs 8.7 ======
Performance evaluation 9.0 4.5
Monitoring, measurement, analysis and
9.1 4.5.1
9. evaluation
Internal audit 9.2 4.5.5
Management review 9.3 4.6
Improvement 10.0 ======
General 10.1 ======
10.
Nonconformity and corrective action 10.2 4.5.3
Continual improvement 10.3 ======
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Copy
Position (MARABA AL IRAQ AL KHADRAA)
No.
1. 1 General Manager
2. 5Executive Manager
3. Admin Director
4. HR Manager
5. SOperations Manager(s)
6. Sales Manager(s)
7. Office Manager
8. HSE Head
9. Technical Head
Note: Only controlled copy is uploaded on the ERP system but the above list has
access( read only) on the document with the write access to QHSE Coordinator only
3.6 Numbering And Document Control for IMS Manual
• The number for IMS Manual is given as MIK-QHSE-ML-001.
• IMS Manual is divided into two sections – section 1 and 2. Section 1 deals with general
information and has chapters numbered 1 to 3. Section 2 addresses the QHSE management
system elements of ISO 9001:2015, ISO 14001:2015 and BS OHSAS 18001:2007 from
chapter 4 to chapter 10. In this IMS Manual chapter on Leadership is numbered 5 which is also
element 5 of ISO 9001:2015, ISO 14001:2015 and BS OHSAS 18001:2007 and so on.
• When any revision becomes necessary, it is the affected page that is replaced and not the
whole chapter in such case revision is reflected by changing suffix of revision no. and the same
is recorded on the amendment record sheet of manual. Initially Issue no. Is considered, as 01
and if the total manual is revised then Issue no. Is changed to Issue no. 02. For any page-wise
amendment revision number of the page is changed to 02 for Page wise revision. Total nine
amendments are possible in single page of single chapter. If it crosses nine amendments then
the whole Issue of IMS Manual is changed to next no. i.e. 01 becomes 02 and so on. All such
amendments are recorded in the Amendment Record Sheet given in the paragraph 3.6.
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Note
• All the pages other than those listed above are currently in the revision Number 00. If any changes are
done then the next revision no. is given by suffix to that page (say for example 01) and is recorded on
the page listed above.
• To check the validity of the complete manual, confirm current revision status of this page with QHSE
Coordinator and cross check with sheets changed.
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Maraba Al Iraq Al Khadra'a Company is a very well-known Iraqi business company located in
Basra city.
Our company is specialized in general contracting, trading, transportation, purchasing and
supplying, engineering and oil services. We have direct contracts with most of the oil and gas
companies in Basra. We are registered in Iraqi ministry of Trade, in UAE and in USA.
With its new structure, Maraba Al Iraq Al Khadra'a targeted the oil and gas services sector, and
in particular construction, logistics, and heavy/light equipment provision, which at that time, had
not been provided at the same standard or scope by any 100% Iraqi owned company.
Maraba Al Iraq Al Khadra'a Company gained further experience in the following years and
expanded its contracting and construction capabilities obtaining direct contracts with
Halliburton, Exxon Mobil, Baker Hughes, Nabors, and Weatherford to name a few.
To achieve all this, we understand the great necessity to value our conglomerate clients, and to
continue working our hardest with them at both a local and international level. Our steady and
successful growth rate is a direct result of the high-quality service we provide to our client by
implementing the QHSE management system.
INTERNAL ISSUE AND EXTERNAL ISSUE
12. Our relations with customer is good and we had not lost any customer in
External
last 6 months.
13. Compliance to country norms. External
This scope of implementing the QHSE scope is applicable for only office address given in this
manual.
All the requirements of ISO 9001:2015, ISO 14001:2015 and BS OHSAS 18001:2007 is
applicable for our activities and scope covered as above and documented in this IMS Manual.
When determining documented information on scope, consideration is given on:
a) The external and internal issues as listed in above para 4.1;
b) The requirements of relevant interested parties as listed in above para 4.2;
c) Products and services provided by MARABA AL IRAQ AL KHADRAA.
All the requirements of ISO 9001:2015, ISO 14001:2015 and BS OHSAS 18001:2007 is
applicable for our activities and scope covered as above and documented in this IMS Manual.
Note: Scope should cover type of products and services.
Justification of requirements not applicable:
• 8.3 design and development of products and services (not applicable).
Justification: MARABA AL IRAQ AL KHADRAA don’t have any design and development
process.
4.4 QHSE Management System (Clause No. 4.1 of BS OHSAS 18001:2007)
4.4.1 MARABA AL IRAQ AL KHADRAA has established, implemented and maintained QHSE
management system and will continually improve on QHSE, including the processes needed
and their interaction in accordance with the requirements of ISO 9001:2015, ISO 14001:2015
and BS OHSAS 18001:2007.
The processes needed for the QHSE management system are determined and their
application throughout the company are;
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a) Determined in the Process flow chart with the inputs required and the outputs expected
from these outputs,
b) Determined the sequence and interaction of these processes,
c) Determined and applied the criteria and methods (including monitoring, measurements
and related performance indicators) needed to ensure the effective operation and control
of these processes,
d) Determined the resources needed for these processes and ensure their availability,
e) Assign the responsibilities and authorities for these processes,
f) Address the risks and opportunities as determined in accordance with the defined
requirements,
g) Evaluate these processes and implement any changes needed to ensure that these
processes to achieve their intended results,
h) Improve the processes and the QHSE management system.
The MARABA AL IRAQ AL KHADRAA had established the QHSE system as described in this
IMS Manual. It is implemented, and maintained and continually improved in accordance with
the requirements of the ISO 9001:2015, ISO 14001:2015 and BS OHSAS 18001:2007. The
micro-level activity and process with interlinkage is given in annexure–III.
The organization has defined various QHSE procedures for QHSE management system and
their application throughout organization is documented and it includes process required and
their interaction to implement ISO 9001:2015, ISO 14001:2015 and BS OHSAS 18001:2007
requirements.
MARABA AL IRAQ AL KHADRAA have evaluated these processes based on feedback from
Functional Heads and discussion in management review meeting and implement the changes,
if any, at least once in a year to achieve their intended result. The criteria and method to
evaluate all these processes are defined in department wise functional objectives and
monitored with the help of objective monitoring sheet to improve the processes and the
QHSE. Necessary resources are provided for this processes and job description are prepared
to assign responsibility and authority.
4.4.2 Considering the requirements based on the necessity, Company shall
a) Maintain documented information to support the services and its processes, and
b) Retain documented information to have confidence that the processes are being carried–
out as per planned arrangements.
The list of documented information maintained as a part of its implementation and list of
documented information retained are covered under the master list of records.
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5.0 Leadership
5.1 Leadership and Commitment
5.1.1 GM/EM attends various meetings and provides evidence of its commitment to the
development and implementation of the QHSE management system for continual improving
its effectiveness. He demonstrates the commitment and leadership as given below:
a) Taking accountability of the effectiveness of the QHSE and review company objectives
and functional objectives
b) The QHSE Policy and QHSE Objectives are established, kept as documented information
in this IMS Manual is provided for ready reference to the employee. They are compatible
with the strategic direction and the context of the organization;
c) Integration of QHSE requirements into MARABA AL IRAQ AL KHADRAA’s business
processes and preparing all QHSE documented information including IMS Manual,
Procedures, SOP, and forms.
d) Preparing process exhibits with risk and opportunities. Company level risk with mitigation
plan is prepared and given in risk analysis and monitored for implementation. Promoting
awareness of the process approach and risk-based thinking;
e) Ensuring that the resources needed for QHSE are available and discussed in formal /
informal meetings;
f) Communicating the importance of effective Environmental management and of conforming
to QHSE requirements during internal meetings and management review meetings;
g) Ensuring that the QHSE achieves its intended results and verifying the same with the help
of internal audits and objective reviews;
h) Engaging, directing and supporting persons to contribute to the effectiveness of the QHSE
management system;
i) Promoting continual improvement;
j) Supporting other relevant management roles to demonstrate leadership as it applies to
their areas of responsibility as identified in job description of GM/EM.
k) Once in a Year management review is conducted for review of our activities and is
attended by GM/EM.
MARABA AL IRAQ AL KHADRAA has identified resource requirements and provided
adequately in-house resources in terms of qualified personnel, test equipment and facility for
development and testing, PPEs for the health and safety of employees. GM/EM is responsible
for providing appropriate resources and trained personnel for effective implementation of the
QHSE management system in their respective areas. QHSE Coordinator reports to GM/EM
for any need of resources.
5.1.2 Customer focus
GM/EM has demonstrated leadership and commitment with respect to customer focus by
ensuring that:
a) Customer requirements and applicable statutory and regulatory requirements are
determined, understood, and met.
b) The risks and opportunities that can affect conformity of products and services and the
ability to enhance customer satisfaction are determined and addressed in risk analysis for
overall risk and opportunities and process flow exhibits for process level risk and
opportunities.
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given to customers and all the interested parties like employees, external providers etc. The
QHSE Policy is reviewed once in a Year for continual improvement of the effectiveness of the
QHSE management system in management review meeting.
5.3 Organizational roles, responsibilities and authorities (Clause No. 4.4.1 of BS OHSAS
18001:2007
GM/EM has assigned responsibilities, and authorities for relevant roles, as given in
organization structure. For all levels of employees the job description is prepared with the
responsibility, and responsibility. The job description is communicated to all concerned and is
understood by all levels of employees.
GM/EM has assigned responsibility and authority for;
a) Ensuring that the QHSE management system conforms to the requirements of ISO
9001:2015, ISO 14001:2015 and BS OHSAS 18001:2007,
b) Ensuring that the processes are delivering their intended outputs,
c) Reporting the performance of the QHSE management system and an opportunities for
improvement in particular to the GM/EM,
d) Ensuring the promotion of customer focus throughout the organization,
e) Ensuring that the integrity of the management system is maintained when changes to the
QHSE management system are planned and implemented,
GM/EM has defined responsibilities, authorities and their interrelation for all the persons and
communicated within the organization. All staff members are responsible for maintaining
QHSE of their own work and for informing their Respective Heads for any conditions, which
are adverse to the environmental, health and safety of the work being produced or adverse to
the protection of environment, OHS hazards etc. A detailed Organization structure is prepared
and supported in this IMS manual.
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6.0 Planning
6.1 Actions to address risks and opportunities (Clause No. 4.3.1 and 4.3.2 of BS OHSAS
18001:2007)
6.1.1 During planning the QHSE management system, consideration is given to the issues referred
to in 4.1 and the requirements referred to in 4.2 and determined the risks and opportunities,
addressing to:
• Environmental aspects and its impact, OHS hazards and risks;
• Compliance obligations;
• Give assurance that the QHSE management system can achieve its intended outcomes,
• Enhance desirable effects,
• Prevent and reduce undesired effects, including the potential for external environmental
conditions to affect the organization as well as prevention of OHS Hazards,
• Achieve continual improvement
• Risk analysis sheet, OHS hazards and risks register is prepared for overall major risk with
identified mitigation plan.
• Minor process wise risk and opportunity is identified and documented in process wise
process flow.
Potential emergency situations are determined, including those that can have an
Environmental impact and OHS hazards within the scope of QHSE.
The documented information is maintained in Environmental aspects and its impact, OHS
hazards and risks register and risk identified is listed in Environment health and safety
management plan for
• Risks and opportunities that need to be addressed;
• Processes needed to the extent necessary to have confidence that Environmental aspects
and its impact, OHS hazards and risks assessment is done and necessary planning is
followed.
The environment related risk is identified for highly significant environmental aspects and OHS
hazards and to reduce their impact or eliminate it, MARABA AL IRAQ AL KHADRAA has
identified Environment health and safety management plan and implemented the same. In the
Risk analysis sheet / Environmental aspects and its impact, OHS hazards and risks register
and process flow chart risk mitigation actions are also identified and documented. The system
is identified for multiplication factor of occurrence and severity and legal as well as customer
concern is taken into account. Accordingly risk is divided into high and low as a part of
planning. If any risk reaches to high level then actions are initiated as per risk plan is given in
the Risk analysis sheet / Environmental aspects and its impact, OHS hazards and risks
register. The effectiveness of action taken is reviewed by QHSE Coordinator for risk and for
process related risk by Functional Heads on a monthly basis. Necessary action against such
risk is to reduce the risk, retain the risk or creating opportunities by adding new products, new
market, new customers, new technology etc.
6.1.2 Risk and Environmental aspects and its impact, OHS hazards and risks
The company has planned;
a) Action to address the risks and opportunities as mentioned above,
b) Plan for how to;
1. Integrate and implement the actions into its QHSE management system processes,
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• Criteria used to determine its significant Environmental aspects and its impact, OHS
hazards and risks;
• Significant Environmental aspects and its impact, OHS hazards and risks.
Significant Environmental aspects and its impact, OHS hazards and risks can result in
risks and opportunities.
6.1.3 Compliance Obligations
Procedure has been established and maintained to:
a) Determine and have access to the compliance obligations related to Environmental
aspects and its impact, OHS hazards and risks;
b) Determine how these compliance obligations apply to the organization;
c) Take these compliance obligations into account when establishing, implementing,
maintaining and continually improving its QHSE.
Maintain documented information of compliance obligations.
Compliance obligations can result in risks and opportunities to company.
Maintain and up–to–date document information of all legal and other requirements in the
register of regulations.
The information for legal requirements is updated as well as communication is done for the
relevant information on legal and other requirements to the Employees and relevant interested
parties.
6.1.4 Planning Action
GM/EM will review the Environment health and safety management plan at regular frequency
and determines the need for changes to QHSE management system is require or not.
The changes in QHSE are done in a planned way.
The QHSE Coordinator ensures that Environment health and safety management plan is
prepared to;
a) Take actions to address:
• Significant Environmental aspects and its impact, OHS hazards and risks;
• Compliance obligations;
• Risks and opportunities identified in 6.1.1;
b) The HSEMP monitoring sheet is prepared to
• Integrate and implement the actions into its QHSE processes or other business processes;
• Evaluate the effectiveness of these actions.
Consider technological options and financial, operational, and business requirements during
planning of these actions.
6.2 QHSE objectives and planning to achieve them (Clause No. 4.3.3 of BS OHSAS
18001:2007)
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While preparing and reviewing the objectives and targets, it is ensured that it is consistent with
the QHSE Policy, legal and other requirements and Environmental aspects and its impact,
OHS hazards and risks. It also considers the technological options, financial, operational and
business requirements including the views of interested parties.
For achieving objectives and targets Environment health and safety management programme
is prepared, implemented, and maintained to ensure achievement of defined objectives and
targets. The Environment health and safety management programme is prepared having
reference of;
• Responsibility for achieving objectives and targets at relevant functions and levels of
Employees / organization,
• Methods / modes and time frame for achieving objectives and targets.
The HSEMP is reviewed at regular intervals in the management review meeting and amended
in line with new development, modification, and expansion of existing activities.
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• From the company Business objectives the departmental objectives are prepared and
Functional Heads monitor the objectives status on a monthly basis in objective monitoring
sheet. The objectives are communicated to all concern person by Functional Heads and
are updated annually based on discussion in management review meeting.
• Quantifiable QHSE Objectives are established based on documented QHSE Policy given
above at relevant function and consistent with the QHSE Policy. The quantifiable criteria
are dynamic and reviewed in management review meeting for our commitment to
continual improvement.
6.2.2 Planning actions to achieve QHSE objectives
When planning how to achieve QHSE objectives, objective plans are made for:
a) What will be done;
b) What resources will be required;
c) Who will be responsible;
d) When it will be completed;
e) How the results will be evaluated. Including indicators for monitoring progress toward
achievement of its measurable QHSE objectives.
Consider how actions to achieve the QHSE objectives can be integrated into the
organization’s business processes.
Establish documented information and maintain HSEMP for achieving the objectives –
• Responsibility and authority for achieving at relevant level
• Means and time scale to be achieved (Plan)
• Review at regular and planned interval
• Updated based on progress
6.3 Planning of changes
GM/EM review the quality management plan at regular frequency and determines the need for
changes to QHSE management system is required or not. The changes in QHSE will be
carried–out in planned way.
When the changes are identified in the QHSE system, organization takes into consideration
of;
a) Purpose of changes and its potential consequences
b) Integrity of the quality management system is maintained
c) Availability of recourses and
d) Based allocation or reallocation the authority and responsibility and the job description is
revised accordingly.
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7.0 Support
7.1 Resources (Clause No. 4.4.1 of BS OHSAS 18001:2007)
7.1.1 General
MARABA AL IRAQ AL KHADRAA has identified resource requirements and has provided
timely resources in terms of qualified personnel, testing facilities, office and equipments facility
for development and testing for continual improvement of QHSE management system. The
resource for implementation and maintenance of QHSE management system as well as
improving its effectiveness is provided. The adequate resources to enhance customer
satisfaction by meeting customer requirements is identified and provided at MARABA AL
IRAQ AL KHADRAA.
Adequacies of these resources are reviewed, for example during
• Management Review
• Contract/Order Review
• Internal Audit Results
• Interested party Complaint Review
QHSE Coordinators consider;
a) the capabilities and constraints on, existing internal resources,
b) what needs to be provided external providers,
In cases in house resources are limited then services of external providers are taken.
7.1.2 People
Personnel assigned to work affecting conformity to development requirement are suitably
trained and / or experienced. Their work competence is checked based on applicable
education, training, skills and experience. For effective implementation of QHSE and
operation and control of processes, competent personnel are provided.
7.1.3 Infrastructure
Appropriate facilities are determined, made available and maintained to achieve conformity of
product and services. At present adequate infrastructure is provided and made available for
QHSE implementation as listed below.
a) Buildings and associated utilities;
b) Equipment, including hardware and software; testing equipments
c) Information and communication technology and all computers are connected with LAN.
b) All instruments are given instrument Identification number and stickers/tags are put for
identification of inst id#, calibration due date, calibrated on and status after calibration. The
records of calibration are maintained. Calibration status of the equipments is identified by
stickers / tags / records to recall back when calibration is due.
c) Equipments are handled in a manner to avoid damage and deterioration during handling,
maintenance, and storage. Trained persons should handle the equipments to ensure the
validity of calibration. The measuring and monitoring equipments are safeguarded to
eliminate the possibility of invalidation of the calibration or are subjected to calibration
before use. New or repaired instruments and instruments used for inspection are subjected
to an initial inspection for accuracy or are proven prior to release for use in testing.
In case any instrument is found out of calibration, the validity of previous inspection or results
of measurement after calibration is found outside tolerance then it is be assessed and
necessary action is taken to repair it, till that time it is not used for monitoring and
measurement. If it is observed that the validity of the previous measurement results have been
adversely affected when measuring instrument is found out of calibration, then appropriate
actions are initiated considering the seriousness of action. New or repaired instruments used
for inspection are subjected to an initial inspection for accuracy or are proven prior to release
for use in testing.
Software used in MARABA AL IRAQ AL KHADRAA for measuring and monitoring have
specified requirements are validated prior to use.
7.1.6 Organizational knowledge
Company has determined the knowledge necessary for the development of its processes and
to achieve conformity of products and services. Such knowledge is gained with the help of
experienced competent persons in the organization or arranging the seminars and training
programs in house.
This knowledge is maintained and made available to the extent necessary.
When addressing changing needs and trends, QHSE Coordinator consider current knowledge
and determine how to acquire or access any necessary additional knowledge and required
updates.
Organization knowledge is maintained based on;
a) Internal sources (intellectual properties, knowledge gained from the experience, lessons
learned from the failures and successful projects, capturing and sharing undocumented
knowledge and experience, the results in improvement in product and services)
b) External sources (e.g. standards, academia, conferences, gathering knowledge from
customers, or external providers)
For sharing the knowledge the help desk is created and all past failures and reasons are
created as a part of lessons learned as well as successful projects details and process
improvement cases. Company also promotes the Functional Heads to attend conferences and
seminars and industry trade, exhibitions etc. and provide in-house presentation for knowledge
sharing.
There is a lot of undocumented knowledge and experience is shared in the MARABA AL IRAQ
AL KHADRAA during our internal meeting.
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All workers are informed for their participation arrangement in QHSE Management System by
providing suggestion in the suggestion box, active participation in the safety meetings and
incident investigation including their representative.
b) Consultation is also done with the outsource employees, when there is change, which
affects their QHSE.
Company also consults relevant external interested parties about pertinent QHSE matters.
7.5 Documented Information (Clause No. 4.4.4, 4.4.5 and 4.5.4 of BS OHSAS 18001:2007)
7.5.1 General
MARABA AL IRAQ AL KHADRAA has established, documented, implemented, and
maintained a QHSE management system and continually improved it’s effectiveness in
accordance with the requirements of ISO 9001:2015, ISO 14001:2015 and BS OHSAS
18001:2007. The QHSE includes;
a) Documented information required by this International Standard;
b) Documented information determined by the Company as being necessary for the
effectiveness of the QHSE management system. The documented information are
established considering the;
• The size of MARABA AL IRAQ AL KHADRAA and type of activities, processes, product and
services;
• The need to demonstrate fulfillment of its compliance obligations;
• The complexity of processes and their interactions;
• The competence of persons doing work under the MARABA AL IRAQ AL KHADRAA’s
control.
• MARABA AL IRAQ AL KHADRAA has determined the critical processes needed for the
QHSE and their application throughout the organisation and listed in the process flow
Annexure–III
• Macro level QHSE is documented in this IMS Manual against how ISO 9001:2015, ISO
14001:2015 and BS OHSAS 18001:2007 are implemented. This manual is also known as
the IMS Manual, which outlines the scope, structure and general principles of the operation
of QHSE management system and serves as a declaration of the intentions of the GM/EM
to satisfy various clauses of ISO 9001:2015, ISO 14001:2015 and BS OHSAS 18001:2007.
• The standard operating procedures and exhibits are documented as good manufacturing
practices.
• Formats are prepared and filled up to retain documented information.
• The list of forms and exhibits are given in Master list of formats/formats
7.5.2 Creating and updating
The documented information are created and are implemented and updated periodically,
including the following information as minimum on the documented information to ensure
followings;
a) Identification and description (e.g. title of document, date of implementation, author means
prepared by and approved by, along with the document number and its revision status);
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b) Review of document at least once in a year and approval for suitability and adequacy by
the identified authority as per the details given on the next page.
The written documents are prepared in MARABA AL IRAQ AL KHADRAA as per list given
below considering the size of organisation, type of activities, the complexity of processes, and
their interactions and the competence of personnel.
• Documented statement of QHSE Policy, QHSE objectives
• IMS Manual
• Standard operating procedures and Exhibits
• Records (few records are also maintained in the electronic media).
All documented information is identified by date, revision number, approved by title of
document and some identification number as per document identification and codification. All
documented information is kept in English and it is used in soft copy or hard copy in paper
form.
All the documented information is reviewed and approved for suitability and adequacy by
authorized person as listed below.
c) The current revision status of the document is identified by revision number. Also the latest
changes are identified by suitable marking. Each document or data will have its revision
status by revision number or revised date as applicable. Such changes are distributed to
authorised Copy Holders of the document. Any revision is affected by changing revision
number. of particular page for IMS Manual / document for all other documented information
d) The respective QHSE Coordinator / Functional Heads are responsible for ensuring that the
latest relevant versions of applicable documents are available at point of use where and
when it is needed. They will also ensure that documents remain legible, readily identifiable,
and retrievable. Such documented information is also protected from loss of confidentiality,
improper use or loss of integrity
e) All the controlled documents have been identified, legible and system of preparation, issue,
distribution and maintenance of documented information.
f) The QHSE Coordinator is ensuring that all external documents those needed for use in the
QHSE is identified and proper control is established. Similar controls shall apply to the
external documents necessary for the planning and operation of the QHSE management
system. The external documents are identified and distribution is controlled. External
documents referred to are those needed for use in the QHSE.
g) Master list and distribution list with current revision of documents (latest revision number)
and distribution list of all the documents is maintained for all the documented information to
prevent unintended use of obsolete documents. If any obsolete documents are kept for
future reference then stamp of obsolete document is put on the document.
Company has established a system to define the control needed for identification, storage,
protection, retrieval, retention, and disposition of documented information (records).
They are kept legible, retrievable, and readily identifiable. The system is described as below;
1. For all the retained documented information, master list of records is prepared. The access,
retrieval, and user details are given in master list of records.
2. Proper control is established for storage and preservation of documented information to
ensure that such information is available when it is needed. The hard copy of documented
information is stored in cupboard or safe places with Functional Heads / Authorized person;
it is ensured that records are legible and properly preserved during storage. The soft copy is
kept with authorized access control by password and back up is taken at regular frequency.
3. Control of changes (e.g. version control) is established with the help of change note and
revision number is changed to identify the latest copy of documented information.
4. Retention and disposition; The retention period for documented information is identified and
after retention period it is tear off or burned for disposal of hard copy of documented
information. The soft copy is deleted.
Documented information of external origin determined by the organization to be necessary for
the planning and operation of the QHSE management system is identified as appropriate, and
listed in master list of documents. The latest copy of such documented information is collected
and distributed to concern person.
Documented information retained as evidence of conformity is protected from unintended
alterations by password protection or kept in cupboard with lock.
The system is applicable for hard copy of records as well as records maintained in electronic
media. All the formats used as QHSE Records are properly identified and controlled.
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8.0 Operation
8.1 Operational planning and control (Clause No. 4.4.6 of BS OHSAS 18001:2007)
Organization has established, implemented, controlled and maintained the processes
needed to meet Quality Management System (provision of products and service),
Environmental Management System and Occupational health and safety management
system requirements, and to implement the actions identified in actions to address risks
and opportunities and Quality, Environmental, health and safety objectives and planning to
achieve them by;
a) Determining the requirements for the products and services,
b) Establishing criteria for the
1. Processes,
2. Acceptance criteria (specifications) for the products and services,
c) Determining the resources needed to achieve conformity to the product and service
requirements,
d) Implementing control of the processes in accordance with the criteria,
e) Determining, maintaining, and retaining documented information to the extent
necessary,
1. To have confidence that the processes have been carried–out as planned,
2. To demonstrate the conformity of the products and services to their requirements,
f) Establishing operating criteria for the processes; and
g) Implementing control of the processes, in accordance with the identified operating
criteria.
Company controls planned changes and review the consequences of unintended changes,
taking action to mitigate any adverse effects, as necessary.
Company ensures that outsourced process is controlled or influenced. The type and extent
of control or influence need to be applied to the processes are defined within the QHSE
management system.
Consistent with a life cycle perspective, the Company:
a) Establish control, as appropriate, to ensure that its environmental, health and safety
requirements are addressed in the design and development process for the product or
service, considering each stage of its life cycle;
b) Determine its environmental, health and safety requirements for the procurement of
products and services, as appropriate;
c) Communicate its relevant environmental, health and safety requirements to external
providers, including contractors;
d) Consider the need to provide information about potential significant environmental
impacts and OHS Risks and OHS Risks associated with the transportation or delivery,
use, end–of–life treatment and final disposal of its products and services.
The organization has established operational control data for operations and activities that
are associated with the identified significant environmental aspects consistent with the EHS
Policy, objectives, and targets to ensure that the same are carried–out under specified
condition by;
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• Follow–up of operational control data to control the situations, where their absence
could lead to deviation from the EHS Policy, objectives and targets,
• Defining and follow–up of operational criteria in the Operational control plan and
standard operating procedures. Implementing operation control criteria for effluent
treatment plant. For highly significant environmental aspects and OHS hazards either
engineering control or follow-up of SOP or awareness to employee etc is identified and
written in Environmental aspects and its impact and OHS hazards and risk register and
related documented information.
• For any new product development stages or process modification the R&D Head
evaluates impact or risks of such development on environment throughout the life cycle
stages and takes necessary actions.
• Follow–up of operational control data for the identified for significant environmental
aspects as well as risk are identified for highly significant environmental aspects and
OHS hazards and communicating the requirements of the documented information to
the concern persons.
Appropriate planning for operational control and maintenance activity is done in order to
ensure that operational activities are carried–out under specified conditions as per
established documented information.
QHSE Coordinator / Functional Heads control planned changes and review the
consequences of unintended changes, taking action to mitigate any adverse effects, as
necessary.
The organization has ensured that outsourced processes are controlled. Proper control is
established at section and evaluation stage to ensure that they are committed to implement
related environment actions as defined in our QHSE. Also in our purchase document and
contracts necessary care is taken by us to clearly communicate to them the necessary
environmental, health and safety requirements.
The information about potential significant environmental impacts and OHS Risks and OHS
Risks associated with transportation and delivery, use or final disposal is identified and
communicated as part of product manuals.
The control for outsourced process is done as per established system and as per controls
identified by Functional Heads. The documented information for process monitoring,
purchase orders, evaluation of contractors, Related SOPs and control plans, and contracts
are maintained.
8.2 Requirements for products and services
8.2.1 Customer communication
Company has identified and implemented arrangements for communication with customers
related to:
a) Products and services information by providing company profile and product brochures
as well as giving free samples and information on our web sites
b) Inquiries, contracts or order handling including changes / amendments by e mails or
submitting quote.
c) Customer feedback related to products and services including customer complaints.
QHSE Coordinator has established process for handling of customer feedback as per
process flow.
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Subsequent contract variations are documented and subject to similar review. Any
amendment to the contract is identified and confirmed with the customer. It is conveyed to
the concerned person for changed requirements.
The documented info related to contract is maintained.
8.2.3.2 Documented information related to contract are retained for:
a) On the results of the review;
b) On any new requirements for the products and services.
Such details are retained in the form of E-mail / Work Order / Acceptance of customer
purchase order / Order confirmation as documented information.
Emergency preparedness and response (Clause No. 4.4.7 of BS OHSAS 18001:2007)
The organization has established Emergency preparedness plan to ensure appropriate
responses to potential emergency situations and potential incidents to the environment as
well as health and safety of employees, and mechanism for responding to such situation.
Emergency preparedness plan is established, implemented, and maintained and the
processes needed to prepare for and respond to potential emergency situations.
Company is;
a) Prepared to respond by planned actions to prevent or mitigate adverse environmental
impacts and OHS Risks from emergency situations;
b) Ready to respond actual emergency situations;
c) Ready to take action to prevent or mitigate the consequences of emergency situations,
appropriate to the magnitude of the emergency and the potential environmental impacts
and OHS Risks;
d) Reviews it once in a year to test the planned response actions, where practicable;
e) Review and revise periodically the emergency preparedness plan and planned
response actions, in particular after the occurrence of emergency situations or tests
(mock drill);
f) Providing relevant information and training related to emergency preparedness and
response, as appropriate, to relevant interested parties, including persons working
under its control.
Documented information has been established for preventing and mitigating the impacts of
such emergency situation, which can cause to illness, injury, pollution to the environment,
adverse environmental impacts and OHS Risks etc.
Mock drill is conducted once in a year for testing / verification of such emergency
preparedness as per documented information and retains the documented information for
evaluation of results.
8.3 Design and development of products and services
Not Applicable
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1. The potential impact of the externally provided processes, products and services on
our ability to consistently meet customer and applicable statutory and regulatory
requirements;
2. The effectiveness of the controls applied by the external provider;
d) As per Quality Plan (Inspection and Test plan), incoming verification, or other activities,
necessary to ensure that the externally provided processes, products and services meet
requirements are implemented.
Company controls production and service operations done through outsourced process
through;
A) The availability of information that specifies the characteristics of the product.
B) Documented Work Instructions / Process Control Parameters are made to define the
manner of production, approval of process, monitoring, and control of suitable process.
C) As per established maintenance system maintenance of equipment for production and
service operation is done and records are maintained by them during quarterly
verification.
D) Availability and use of the process control and appropriate measuring and test
equipment / instruments, etc. capable to measure accuracy and precision as specified
in company requirements.
E) The criteria for workmanship are informed to them on implementation and monitoring of
process control parameters and are checked by them and during our visit, we may
verify it.
Periodic preventive maintenance is done for all equipments to ensure fitness of the
equipments. Also breakdown history records are maintained.
9.1.2 Customer satisfaction for QMS and Evaluation of compliance for EMS
Customer satisfaction
Once in a year customer survey is done by sending the customer feedback form to collect
information on customer satisfaction. The customer feedback forms are sent to identified
customer having big volume of business with us or as identified by QHSE Coordinator and
not send to all customers. Such information is analyzed to measure satisfaction levels of
customer and discussed in the Management Review Meeting. Information on customer
satisfaction is collected from the contract review records as a part of routine activities.
Company has identified areas of customer satisfaction measurement and provided in
feedback form and customer is informed to give rating from excellent to poor. Based on
analysis for poor and average perception of customer is considered as customer is not
satisfied for that parameter and hence action is initiated for the same. Thus overall
summary is made by analyzing the data and customer satisfaction index is calculated.
The other method of customer satisfaction measurement includes analysis of customer
data on delivered product, lost business analysis, compliments, warranty claims, and dealer
reports.
Evaluation of compliance (Clause No. 4.5.2 of BS OHSAS 18001:2007)
Documented information in terms of register of regulation is maintain and implemented for
periodically evaluation for compliance with the applicable legal requirements (compliance
obligation). In the register of regulations all the applicable laws are listed and details of its
implementation is given. Company ensures commitment towards compliance with all such
legal requirements consistently. Retain documented information of such periodic evaluation
are maintained in the Register of Rules and Regulation. The company has;
a) Determined the frequency of evaluation of compliance;
b) Evaluation of compliance and take action if needed;
c) Maintain knowledge and understanding of its compliance status.
Also evaluation with the other requirements is done as per the ROR and documented
information is maintained in terms of control plans and SOP. The evidences of necessary
compliance records are retained as documented information for periodic evaluation and
maintained in legal records and register of regulatory compliances.
9.1.3 Analysis and evaluation
QHSE Coordinator / Functional Heads analyze and evaluate the data in their areas for
monitoring and measurement. Some statistical methods are used for data analysis. The
results of analysis are used to evaluate as given below;
a). Conformity to product and service requirements
b). Customer satisfaction index
c). The performance and effectiveness of Quality Management System
d). Effectiveness of Planning activity
e). The effectiveness of actions taken to address risks and opportunities
f). The performance of external provider
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All the audit findings and verification of audit results are reported to the GM/EM for review
and evaluation of the system and also discussed in the management review meetings. The
audit plan / schedule, audit non–conformity reports, and clause wise audit checklist are
maintained as an evidence of the implementation of audit programme and audit results.
Documented information is retained for each audit cycle.
9.3 Management review (Clause No. 4.6 of BS OHSAS 18001:2007)
The QHSE management system is established and systematically reviewed for its
continuous suitability and effectiveness in confirming the requirements of ISO 9001:2015,
ISO 14001:2015 and BS OHSAS 18001:2007 in Company.
GM/EM reviews the organization’s QHSE management system, at least once a Year, to
ensure its continuing suitability, adequacy, and effectiveness.
This review is carried–out by GM/EM or his nominee by holding Management Review
Meetings, which are attended by QHSE Coordinator and all Functional Heads.
Management review (Review input) includes consideration of:
a) The status of actions from previous management reviews;
b) Changes in:
1) External and internal issues that are relevant to the QHSE management system;
2) The needs and expectations of customers, interested parties, including compliance
obligations;
3) Its significant quality issues as well as environmental aspects and OHS Hazards;
4) Risks and opportunities;
c) Information on the organization’s performance and effectiveness of the QHSE
management system, including trends in:
1) Nonconformities and corrective actions;
2) Monitoring and measurement results;
3) Fulfillment of its compliance obligations;
4) Audit results;
5) customer satisfaction and feedback from relevant interested parties;
6) the extent to which Quality, Environmental, health and safety objectives have been
met;
7) process performance and conformity of products and services;
8) the performance of external providers;
d) Adequacy of resources;
e) the effectiveness of actions taken to address risks and opportunities,
f) Relevant communication(s) from interested parties, including complaints;
g) Opportunities for continual improvement.
The outputs (Review output) of the management review include:
• Conclusions on the continuing suitability, adequacy and effectiveness of the QHSE
management system;
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10.0 Improvement
10.1 General
QHSE Coordinator / Functional Heads determines and selects opportunities for
improvement and implements necessary actions to achieve the intended outcomes of
QHSE management system as well as implement any necessary actions to meet customer
requirements and enhance customer satisfaction.
These include:
a) Improving processes and products to meet requirements as well as to address future
needs and expectations to meet QHSE;
b) correcting, preventing or reducing undesired effects;
c) Improving the performance and effectiveness of the QHSE management system.
Examples of improvements made in company by:
• Correction,
• Corrective action,
• Continual improvement,
• Breakthrough change,
• Innovation and re–organization
10.2 Nonconformity and corrective action (Clause No. 4.5.3 of BS OHSAS 18001:2007)
10.2.1 The company has established the system for identification, documentation, and disposition
of non–conformity including audit results and complaints from customer or interested
parties for Quality issues, environmental issues and health and safety issues the concerned
persons are informed for disposal of non–conformity.
When any non–conformity occurs the concerned Functional Head;
a) React to the nonconformity and, as applicable:
1) Take action to control and correct it;
2) Deal with the consequences, including mitigating adverse environmental impacts;
b) Evaluate the need for action to eliminate the cause of the nonconformity, in order that it
does not recur or occur elsewhere, by:
1) Reviewing the nonconformity;
2) Determining the cause of the nonconformity;
3) Determining of similar nonconformities exist, or could potentially occur;
c) Implement any action needed;
d) Review the effectiveness of any corrective action taken;
e) update risks and opportunities determined during planning, if necessary
f) Make changes to the QHSE management system, if necessary.
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Corrective action
The corrective action planning should include evaluation of the significance of problems
affecting QHSE management system. The major or repetitive non–conformities are
identified for taking corrective action in the areas as defined.
a. The Functional Head reviews non–conformities (including customer complaints)
identified in their areas and analysed it.
b. Take action to control and correct it
c. The root cause of non–conformities are identified in the area like man, machine,
material, management (system), money (Resources).
d. Considering the evaluation and aspects like costs of non–conformance, vs. action
taken, random failure, customer satisfaction etc. need for action is evaluated to ensure
that non–conformities do not recur. For non–conformities of minor nature or random
failure it is recorded in EHS Objectives form and no CAR is raised.
After analysis of the non–conformities or deficiencies for major or repetitive problems
the need for corrective action is taken.
e. Based on root cause analysis corrective action is initiated and implemented. If it is
applicable for other department then CAR Form is forwarded to the concern function.
Necessary corrective action is implemented.
f. The results of action taken is recorded in CAR Form and compared for results in non–
conformity V/s results after action taken. If it is found not satisfactory then the whole
process is repeated.
After completion of corrective action form is forwarded to QHSE Coordinator for review
corrective action taken. He reviews effectiveness of the corrective action to review the
adequacy of such measures. The summary of effectiveness of corrective action is
discussed and reviewed in management review meeting.
Functional Heads retain the documented information on nonconformity identified
subsequent action taken in nonconformity record. QHSE Coordinator / Functional Head
takes corrective action and maintains records of corrective action taken in Corrective action
reports including result of corrective action taken. Based on such non–conformity and
corrective actions taken the QHSE Coordinator update the risk and opportunity register as
appropriate.
10.3 Continual improvement
The process is laid down for follow–up of process for continual improvement of the QHSE
management system. QHSE Coordinator / Functional Head takes necessary action for
continually improve the suitability, adequacy, and effectiveness of the QHSE.
The continual improvement of QHSE is facilitated through the use of Quality, Health safety
and environment policy, objectives, and audit results, analysis of data, corrective action and
output of management review to determine need or opportunities to be identified as a part
of continual improvement.
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