Professional Documents
Culture Documents
R.O. Burt
CONTENTS
Page
ABSTRACT 36
1. INTRODUCTION 36
2. MINERALOGY AND ORE DEPOSITS 36
3. MINING 37
4. GRAVITY CONCENTRATION METHODS 37
5. FLOTATION 43
6. FUTURE PROSPECTS 46
REFERENCES 47
35
Vol. 11, Nos. 1-4, 1993 Concentration of Tantalum and Niobium
The mineral processing of t a n t a l u m and Tantalum and niobium do not occur in the
niobium ores forms part of the chain which free state; they occur almost exclusively in
extracts ore from the ground and converts the complex oxide minerals, often in solid solution
contained metals into a useable state. This paper with a variety of other elements, such as tin,
briefly examines the various t a n t a l u m and titanium, thorium and uranium. While close to fifty
niobium minerals that are processed for the t a n t a l u m and niobium bearing minerals have
recovery of the contained values, and introduces currently bee identified / l / , only six tantalum and
the two major concentration routes: gravity three niobium minerals are of economic
concentration and flotation. significance (Table 1).
Some flowsheets of operating plants are
provided, which typify these processes. The paper
TABLE 1
also comments on possible f u t u r e processing
Important minerals of tantalum and niobium
routes that may, in time, become commercially
employed.
Tantalite (Mn Fe)4 (Ta Nb)8 0 2 4
Microlite (Na.Ca) 2 Ta 2 0 6 (O.OH.F)
1. INTRODUCTION Wodginite Mn 4 (Sn Ta,Ti,Fe)4 (Ta Nb)8 0 3 2
Simpsonite AL4 (Ta.Nb) 3 (0,0H,F)I 4
The production of metals is the result of the Stiblotantalite SbTa0 4
cooperative effort of various disciplines; mine; Struverite fn,Ta,Fe +3 ) 3 O e
concentrator; smelter; refinery; fabricator. The
m a n u f a c t u r e of t a n t a l u m and niobium metal, Columbite (Fe.Mn) (Nb.Ta)2 0 6
Raw ore from the mine has first to be processed to Bariopryochlore (Ba,Sr)2 (Nb.Ti)2 (O.OH)7
36
R.O. Burl High Temperature Materials and Processes
the Soviet Union and in China, much of the those used for the mining of the majority of other
tantalum produced is from apogranites, albitites minerals, any differences that do exist being the
The majority of tantalum is, however, Mining of primary ores requires either
recovered as a co-product or by-product from tin underground, or open pit, mining. Tanco's Bernic
mining, either in the mineral form, or as a by- Lake tantalum mine and Niobec's niobium mine
product from the tin smelter. Such deposits are are examples of the former, the Wodgina pegmatite
often much larger, and the tantalum lower grade. is typical of the latter. Outcropping ores which
The Greenbushes pegmatite /6/ in Western Aus- have weathered to the point of kaolinization can
tralia, the Mibra mine /7/ and Paranapenama's be mined with front-end loaders, or by hydrau-
Pitinga deposit /8/, both in Brazil are typical of co- licing. The weathered cap of the Greenbushes
product tantalum: tin mining, the latter also hav- pegmatite is such an orebody, as is the Araxa mine
ing a significant niobium content. By-product of CBMM. The mining of alluvials can be accom-
tantalum is recovered from many of the alluvial tin plished by a variety of methods, the most common
also recovered from these operations. Mining of both primary weathered pegmatites
By far the largest amount of niobium is and alluvials is also carried out on a very small
produced as pryochlore from carbonatite deposits, scale in various parts of the world, with little
with approximately two thirds of the world's mechanization. Individual output is small. Collec-
production coming from the Araxa mine /10/ of tively these small operations make up an impor-
Companhia Brasileira de Metalurgica e Mineracao tant sector of the tantalum mining scene: however
(CBBM) in Brazil; here the sodium and calcium in their impact on overall niobium production is
the crystal lattice have been replaced by barium, much less significant.
to form bariopyochlore. The majority of the
Quebec, Canada.
Gravity concentration - the separation of two
Not only is the genesis of the two elements
or more minerals as a result of differences in their
significantly different, so are the major mineral
specific gravity - is, next to hand picking, the
recovery processes. Tantalum is separated from
oldest form of mineral processing, with
its ores by gravity concentration: niobium, on the
archaeological evidence of it's widespread use well
other hand is separated by flotation.
over two thousand years ago. To this day, more
The methods employed for the mining of coal processing, and most metals are processed
37
Vol. 11, Nos. 1-4, 1993 Concentration of Tantalum and Niobium
38
R.O. Burt High Ύemperature Materials and Processes
classifiers, are used. Such units are also used for though it is the most efficient process available in
desliming - the rejection direct to waste of the coarser sizes) nor Reichert cones have found
untreatable material - and as preliminary sizers favour in the tantalum industry. To date the new
prior to multiple sizing units such as hydrosizers. range of centrifugal separators have not been
These latter are ideal units for the separation of incorporated in tantalum concentrating circuits;
long range feed for subsequent treatment on however, it is likely that in time they will be.
shaking tables. Particles settle in a series of Concentrates produced in the gravity plant
chambers against an upcurrent of water, such may require final clean-up to separate the various
upcurrent decreasing in successive chambers; the heavy mineral values from each other. This is
effect of a relative specific gravity of values and especially so where tantalum is a by-product in tin
waste is enhanced, improving subsequent concentration, such as in the South-East Asian
treatment. alluvlals. Typical minerals that report to such
Of the units shown in Fig. 1. jigs and sluices gravity concentrates, apart from the tantalum
are commonly used for primary concentration of minerals and cassiterlte, can Include, ilmenite;
alluviale or weathered pegmatites, as these units magnetite; zircon; garnets; xenotime; rutile;
are capable of treating fairly long size range feeds. monazite; sulphide minerals; wolframite and
Spirals, shaking tables, Bartles-Mozleys and scheelite; and even some precious metals, as well
Crossbelts are commonly utilized for concentra- as some entrained lights, such as quartz /15/. The
tion of primary ores, and for clean-up or rougher majority of these various minerals are themselves
concentrates; these units treat smaller size range often of economic value; efficiency of separation is
feeds. Neither heavy medium separation (even therefore paramount, and throughput is generally
STATIC
DYNAMIC Heavy Medium
WATER ONLY
JIGGING Stratification
-I
SLUICE BOX
REICHERT CONE Flowing
PINCHED SLUICE film
SPIRAL
SHAKING TABLE
BARTLES- MOZLEY Shaking
CROSSBELT
PNEUMATIC JIG
AIR TABLE Other
CENTRIFUGAL
Fig. 1 Effective size range of gravity concentration equipment
39
Vol. 11, Nos. 1-4, 1993 Concentration of Tantalum and Niobium
low. Clean-up can be carried out wet, dry, or a Typical concentrating plants
combination of both, using a variety of processes,
The following section considers only those
which Include sizing, further gravity concentration,
plants where tantalum is the primary product, or
sulphide flotation, magnetic electrostatic
is a co-product with tin; it does not consider plants
separation. This is carried out in the "tin shed", a
which are essentially tin concentrators, where by-
shore based plant Incorporating several of these
product tantalum or niobium Is produced In the
stages: final separation of by-products, including
clean-up stage, or after smelting.
tantalum minerals may be carried out in "among"
Primary ore: Alluvials and elulvals adjacent to the
plants, such as that shown In Fig. 2.
Wodgina orebody, in Western Australia have been
Over fifty percent of the tantalum produced is mined since 1905; mining and processing of the
as a by-product from the tin smelting industry; tin, main pegmatite commenced in 1990 with the
along with its by-products, is concentrated on commissioning of a 100,000 tpa concentrate late
dredges, or in smaller gravel p u m p plants, by 1989 Fig. 3 / 1 7 / .
gravity concentration followed by clean-up in tin
Mine ore Is crushed In a two stage plant and
sheds. The tin with associated tantalum and
ground In closed circuit closed with DSM screens
niobium is smelted by standard technology; the
in a grate discharge ball mill to 0.5 mm. Screen
tantalum and niobium reports to the slag, from
undersize is treated on a four-stage spiral circuit,
which they are recovered by hydrometallurgical
to produce a final 40% T a 2 0 5 concentrate; roughly
methods beyond the scope of this paper / 1 6 / .
60% of the tantalum is recovered in this circuit.
Classifier
Shaking Table
Lanchute
Drier
High Intensity Magnetic
Separator
Induced Roll Separator
Pneumatic Table
Casslterite
Struvcrite
40
R.O. Burt High Temperature Materials and Processes
Feed
ηλ
1 1 mm Sieve Bend
2 Ball Mill
3 Rougher spirals
4 Cleaner Spirals
5 Recleaner spiral
6 Middling Spirals
F3 4
7 0.6mm Sieve Bend
8 Cyclone
9 Scavenger Spirals
5 Tail 10 Rougher Tables
11 Middling Table
12 Cleaner Table
13 Recleaner Table
T
1
Cone
Spiral circuit tailings are rescreened at 0.45 philosophy, but with the more complex nature of
mm (the final liberation size of the tantalum), the ore, and the longer life of the operation, the
oversize returning to the ball mill. Undersize Is circuitry is more sophisticated, Fig. 4 /18/. The
cycloned at 75 μιη In a stub-cyclone, sands being major differences are in the secondary circuits,
scavenged In a final bank of spirals. Cyclone after the spiral concentration stage.
overflow Is treated on a bank of twelve Holman Four spigot hydrosizers and cyclones are
tables, with rougher concentrate being upgraded used to split the -250 μηι ground product into a
on a further table. Table middlings are also total of six size fractions. Hydrosizer spigots are
re tabled. The table circuit accounts for a further treated on four banks of Concenco triple deck
15% of the tantalum, resulting in an overall tables, cyclone underflow on Holman slime tables
recovery approaching 75%. Apart from low and cyclone overflow on Bartles-Mozley
intensity magnetic separation, to remove grinding Separators. Rougher concentrates from each
Iron, no further treatment of gravity concentrates section are upgraded on tables or Crossbelt
Is currently carried out. concentrators, with Table 3 showing a typical
41
Vol. 11, Νos. 1-4, 1993 Concentration of Tantalum and Niobium
3 m m Tyspeed Screen
Ball Mill
2 m m A - C screen
GEC Spiral circuit
Sieve Bend
0.25 m m Derrick Screen
150 m m Cyclones
Holding Tank
Bartles-Stokes Hydrosizer
C o n c e n c o Rougher Tables
Holman Fine Sand Tables
Screw Classifier
100 m m Cyclones
Deister Hydrosizer
Deister C l e a n e r Table
Spiral
Holman & Yun-tin Tables
Bartles-Mozley Separators
50 m m Cyclones
Cleaner Crossbelt Concentrator
Recleaner Crossbelt
Low Intensity M a g n e t
Filter Pans
Drier
TABLE 3
highly weathered, to the point of kaolinization; on plants. Consequently, whilst it's primary
the other hand, it contains a larger suite of heavy treatment plant is relatively simple, its
minerals than either of the primary tantalum retreatment plant is much more complex /19/.
42
R.O. Burt High Temperature Materials and Processes
The primary, or clay plant Fig. 5 consists of Ta205) and stibiotantalite (25% Ta205)
degradation followed by two stages of jigging, with concentrates, and an ilmenite reject. Greenbushes
Jig tailing fines being upgraded on spirals. is unique amongst tantalum producers In that It
Rougher concentrate is retreated in the Mineral has its own on-site pyrometallurgical and hydro-
Dressing plant. Fig. 6, as is rougher concentrate metallurgical plants to produce tin metal,
from a tailings reprocessing plant; it will also, tantalum and tantalum intermediates.
former upgrading rough concentrates with gravity Pyrochlore minerals Eire the major source of
concentration and low intensity magnetic niobium; they are amenable to cationic flotation,
separation. The dry section utilizes air tables, using amines as collector.
magnetic and electrostatic separation to produce Unlike sulphide flotation, oxide flotation is
separate cassiterite (72% Sn0 2 ), tantalite (42% very susceptible to deleterious fractions in the ore.
Feed
1 Trommel
2 Vibrating Screen
3 Autogenous Mill
4 Cyclone
5 Rougher Jig
6 Cleaner Jig
7 Spiral
8 2 mm Stationary Screen
9 Scavenger Spiral Circuit
ΗΙς.ι Grade
Cone
Medium Grade
Cone
Low Grade
Cone
43
Vol. 11, Nos. 1-4, 1993 Concentration of Tantalum and Niobium
High Grade
Cone
Low Grade
Cone Classifier
Shaking Tables
Low intensity magnet
Screen
Roll Crusher
Holding tank
Drier
Kason multi-deck Screen
Pneumatic Table
Induced Roll Magnet
Roll High Tension Separator
Electrostatic Plate Separator
High Intensity Magnetic Separator
llmenlte
Tantailte
Casslterite
44
R.O. Burt lligh Temperature Materials and Processes
Feed
1 Rod Mill
' — r 2 Sieve Bends
3 Screw Classifier
4 Ball Mill
τ ^ τ 5 Desiiming Cyclones
4 -J 6 Conditioner
7 Carbonate Flotation
- coarse
8 Carbonate Flotation
- fine
9 Low Intensity Magnetic
Separation
10 Pyrochlore Flotation
- rougher
11 Pyrochlore Flotation
- cleaner
12 Pyrochlore Flotation
- recieaner
Μ KZI
13 Sulphide Flotation
Cone to filtering & drying 14 Thickener
15 Leach tanks
Deslimed ore is subjected first to carbonate xanthates at a pH of 10.5, and an acid leach.
flotation followed by further desiiming which also Overall recoveiy at Niobec is 61-63%.
removes hard water emanating from the carbonate Ore grade at Araxa is approximately 3%
flotation stage; finally magnetite is removed by low N b 2 0 5 / 2 0 / significantly higher than at Niobec.
intensity magnetic separation, prior to pyrochlore The flowsheet Fig. 8 / 2 1 / has some significant
flotation. Approximately 40-45% of the feed differences, due to the different mineralogy of the
weight is removed prior to pyrochlore flotation, associated minerals. There is no carbonate
with a loss of only 15-20% of the niobium. flotation at Araxa; however, the magnetic
Pyrochlore flotation upgrades the ore from separation stage rejects 10-25% of the ore.
1.0-1.2% Nb20 5 to 40-45%; it consists of roughing Desiiming is carried out at 5 μπι using banks of
followed by six stages of cleaning, with the pH 381, 100 and 25 mm cyclones in series. Flotation
being reduced in each bank, from 6.5 in the of the coarse fraction (the underflow from the 381
roughers to a pH of 2.8 in the sixth cleaner bank. and 100 mm cyclones) consists of roughing
Final flotation concentrates are further upgraded followed by four stages of cleaning, at a pH of 2.5-
by two stages of sulphide flotation, using 3.5. Only two stages of cleaning are used in the
45
Vol. 11, Νos. 1-4, 1993 Concentration of Tantalum and Niobium
feed
1 Ball Mill
2 20 inch Cyclones
3 Low Intensity Magnetic
Separators
4 15 inch Cyclones
5 Scrubber
ό 4 inch Cyclones
7 25 mm Cyclones
8 Conditioners
9 Rougher Flotation
10 Thickener
11 Cleaner Flotation
(4 stages)
12 Rougher Flotation-fines
13 Cleaner Flotation-fines
circuit floating the 25 mm cyclone underflow. tantalum and niobium ores in existing plants
Filtered flotation concentrate is trucked to using current state of the art technology. Some
the leaching plant, where it is first calcined, at new prospects that have been examined require
800-900°C with CaCl 2 , followed by an acid leach either a substantial increase in the price of the
with 5% HCl. The phosphorous, lead and sulphur product to render them economic, or require the
content of the final product are significantly development of new technology to unlock the
These two flowsheets highlight the signi- tantalum deposit, and the large, low grade deposit
facilitate effective niobium flotation. This can be resources of Greenland /22/. However, it is the
compared with the various tantalum flowsheets in latter category that intrigue the adventurous
This paper has outlined the processing of defied existing technology, as well as such
46
R.O. Burl High Temperature Materials and Processes
potential processes as froth flotation, oil-phase a -, Mining Journal Mar. 31, p. 254 (1989).
extraction and high Intensity magnetic separation. 4 WOUDEN, M.L. and CHATMAN, M.L., SME
In Australia, the Mount Weld carbonatite /23/ Annual Meeting, preprint 91-43 (1991).
and the Toongl project /24/ are both complex rare 5 GAINES, R.V., in International Symposium on
earth-tantalum-niobium deposits with complex Tantalum and Niobium, Brussels: T.I.C.
metallurgy. In both cases, the deposits are being (1988).
primarily considered for their rare earth potential, 6 HATCHER, M.I. and BOLITHO, B.C., in
with the low grade tantalum and niobium of Granitic Pegmatites In Science and Industry,
secondary Importance. However, with an "inferred" edited by P. Cerny, Miner. Assoc. Can.,
resource of 150 million tonnes of 0.034% of Ta 2 0 5 Winnipeg, p. 513-25 (1982).
and 273 million tonnes of 0.9% Nb 2 0 5 , the former 7. -, T.I.C. Bulletin, BO, April (1987).
deposit Is vast. In both cases, however, current 8 -, T.I.C. Bulletin, 51, Aug. (1987).
mineral processing technology is unsuitable for 9 CHADWICK, J.R., World Mining, Oct. p. 69
the concentration of the tantalum and niobium, (1983).
and hydrometallurgical processing is being 10. -, Mineracao Metalurgica, 50 479 (Aug/Sept),
considered. p. 54-58 (1986) (in Portuguese).
However, considering the relatively low cost 11. STUART, H., T.I.C. Bulletin, 52, Nov. (1987).
concentration of tantalum by gravity methods, the 12. RODRIGUE, M. and BISS, R. in International
ore reserves at the currently operating niobium Symposium on Tantalum and Niobium,
plants, and the known but unexploited lower grade Brussels: T.I.C. pp. 163-195 (1988).
deposits that can be concentrated by current 13. BURT, R.O., FLEMMING, J.. MILLS, C. and
technology, commercial exploitation of low grade, HAMONIC, F. XIV Inter. Miner. Proc. Cong.
complex resources requiring novel, and relatively Toronto: CIM. paper IV-12 (1982).
costly processing, is unlikely in the near future, 14. BURT, R.O. in International Symposium on
unless it can be subsidized by the value of the rare Tantalum and Niobium, Brussels: T.I.C., pp.
earths they contain. 125-162 (1988).
47
Vol. 11, Nos. 1-4, 1993 Concentration of Tantalum and Niobium
20. ΡΕΝΑ, F.E., Bull #18, Dept. Nat. Prod. Miner. 23. DUNCAN, RK., T.l.C., 31st General Assembly.
21. Mining Magazine. Feb. pp. 124-31 (1982). 24. -, T.I.C. Bulletin, 63, Sept. (1990).
117-124 (1988).
48