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INSTRUCTIONS

4-Stroke Engines 3416Q396


Technical Services Issue 1, 31 March 2020

Revised maintenance interval of fuel


At your convenience *
injection valves on W34DF
Distribution to operators and owners of installations Engines concerned
concerned WÄRTSILÄ® 34DF manufactured before
early 2020.

Reference
· 04 Maintenance schedule
· 16 Fuel injection system
· Bulletin WS16Q010 – Fuel injection
valve testing and maintenance

Introduction
The maintenance schedule for W34DF
engines has been revised and the 4 000-
hour interval for inspecting and maintaining
the injection valves has been omitted.
The decision to remove the 4 000-hour
interval is based on field experience. The
components last long enough to be
overhauled only at the nozzle replacement
intervals.

Validity
Until further notice.
Before taking any action, always check the
available online systems for the latest
revision of this document. Any locally stored
or printed version is considered to be an
uncontrolled document.

* At your convenience: Action is necessary or recommended, but can be taken at your convenience, for example
during maintenance.

Wärtsilä Finland Oy Tel: +358 010 709 0000 www.wartsila.com


P.O. Box 244 (Järvikatu 2-4)
FIN-65101 Vaasa
INSTRUCTIONS

3416Q396, Issue 1, Page 2 / 2

Introduction
Previously, a general overhaul of the fuel injection valves was taken every 4 000
operating hour. Field experience has shown that the components last long enough for
the maintenance to be taken when the injection nozzle is replaced (at 6 000 operating
hours or 8 000 operating hours depending on fuel used).
By this change, the engine down-time and the spare part cost are decreased.

NOTE:
The nozzle replacement interval(s) and the interval for replacing the entire injection valve
are not changed.

Recommendation
· Distribute this information to maintenance teams concerned.
· Update the maintenance schedule by removing the 4 000-hour maintenance
action from the maintenance management system and/or in any printed
documents as needed.
An updated issue of chapter 04 – Maintenance schedule for the engine instruction
manual will be available in Wärtsilä Online for the engines concerned.

Instructions
When the nozzle is replaced, perform maintenance of the fuel injection valves as
described in the engine instruction manual and:
· Replace the O-rings (Figure 1)
· Test and adjust the injection valve as described in the bulletins WS16Q010 –
Fuel injection valve testing and maintenance and WS16Q238 – Injection valve
test rig instructions for DF injectors.

Figure 1, Cross section of a fuel injection valve.

Contacts
For services, spare parts and/or tools, please contact your nearest Wärtsilä
representative or the Customer Support Centre (CSC):
www.wartsila.com/csc

© 2020 Wärtsilä Finland Oy – All rights reserved


No part of this publication may be reproduced or copied in any form or by any means (electronic, mechanical, graphic, photocopying, recording,
taping or other information retrieval systems) without the prior written permission of the copyright holder. Wärtsilä Finland Oy makes no
representation, warranty (express or implied) in this publication and assumes no responsibility for the correctness, errors or omissions for
information contained herein. Information in this publication is subject to change without notice. Wärtsilä does not assume any liability for the
consequences of the owner’s/operator’s actions, inactions, and/or decisions made or based upon the information provided herein.
Unless otherwise expressly set forth, no recommendation contained in this document or any of its appendices is to be construed as provided
due to a defect of the product, but merely as an improvement of the product and/or the maintenance procedures relating thereto. Any actions
by the owner/operator as a result of the recommendations are not covered under any warranty provided by Wärtsilä and such actions will
thus be at the owners/operators own cost and expense.
NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL, IS ASSUMED WITH RESPECT TO THE
INFORMATION
© 2020 WärtsiläCONTAINED
Finland Oy HEREIN. THIS
– All rights PUBLICATION
reserved – PleaseISreadCONFIDENTIAL
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