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IEEE International Conference on Communication information and Computing Technology (ICCICT), June 25-27, 2021, Mumbai, India

A systematic review of automated cooking


machines and foodservice robots
2021 International Conference on Communication information and Computing Technology (ICCICT) | 978-1-6654-0430-3/21/$31.00 ©2021 IEEE | DOI: 10.1109/ICCICT50803.2021.9510121

Akarsh Singh Aditya Chavan Vinay Kariwall


Dept. of Mechatronics Engineering Dept. of Mechatronics Engineering Dept. of Mechatronics Engineering
Mukesh Patel School of Technology Mukesh Patel School of Technology Mukesh Patel School of Technology
Management and Engineering, NMIMS Management and Engineering, NMIMS Management and Engineering, NMIMS
Mumbai, India Mumbai, India Mumbai, India
Email: akarshsinghh@gmail.com Email: aditya22300@gmail.com Email: vink1999@gmail.com

Chetna Sharma
Assistant Professor, Dept. of
Mechatronics Engineering Mukesh
Patel School of Technology
Management and Engineering, NMIMS
Mumbai, India
Email: chetna.sharma@nmims.edu.

Abstract— A colossal volume of automated applications is being companies utilizing robots in the food preparation space and
created every day in this epoch-making millennium. Robots are how service robots like Flippy (Designed and Developed by
powerful, critical for driving businesses and shaping major Miso Robotics) can aid in food preparation to their limits [3].
industries today. Just like one is the sculptor of his persona, A report by Oracle that explains emerging technologies
Robotics is the essence of new-age technology. This paper
destined to reshape the restaurant business is a
carefully peruses and examines the literature on automated
cooking machines and cooking service robots. Classifications comprehensive study of various technologies making a
are made fundamentally on their purpose, the technology used, difference [4]. Its purpose to embrace, innovate and adopt
and the cuisine they cater to. Present-day affirmative outcomes, technologies like AI, Biometrics, and 3D printing. Future
future implications, and limitations are discussed further in a scope and real-time feedback on the banks of surveys were
coherent manner. Further, A model is designed and simulated also provided. It is to note that both these reports [1,2] Stress
that takes care of flagged limitations in cooking applications to the fact that despite automation and robotics have their place,
cook specific dishes. it will not subdue 'human touch/intervention' that is the heart
of an overall experience. They also project that robots can
Keywords—Cooking robot, technology, research, automation,
design, service, systems
take over mundane and repetitive tasks required domestically
or at the commercial level. In addition to this, The gaps
I. INTRODUCTION between service robots, customers, and employees are
Improved robotic technologies and the advancement in bridged well in this academic review [5]. The general issues
Artificial Intelligence (AI) lead to surplus profitability and related to the under-development of technology at the
economic benefits in major industrial sectors. Robotics and commercial level and constraints related to funds and
AI have given rise to self-learning, smart, and precise robots adaptation perceptions are hurdles we must surpass.
capable of working for prolonged periods with high accuracy. II. DATA COLLECTION APPROACH
According to a published survey by Tricktia, 'Industrial
Robotics' will become an $18.25 billion market by 2025 [1]. Information related to automated cooking robots and
machines was available from various resources. Keywords
Statista's Research Department also published that the sales
like 'Automated Cooking Machine', 'Humanoid Robot',
value of the 'Service Robotics Market' can cap over $3 billion
'Cooking Robot', and 'Food Maker' were used to retrieve
by 2022 [2]. With technology yet to advance to even higher relevant literature. Primarily resources were from Google
standards, we are currently looking at the fringes of an Scholar, Springer, IEEE Xplore, Researchgate, Statista, and
automation reform one can foresee in the coming decades. Science Direct that included research work about different
Robotic technology has had its fair share of impact in the food service robots created, their working mechanisms, and results.
and cooking industry. The emergence of kitchen bots, smart Secondary sources comprised articles, surveys, patented
kitchens, automated cooking machines, and robotic chefs are designs, and reports from reputed organizations and
live examples of futuristic advancements taking the industry corporations. Statistical information about worldwide
by storm. developments, prospects, and the market size was intrinsic
The Robotics Business Review Report elaborates about food here. A panoramic overview with primary technical research
preparation with service robots in general. It covers was critical for an expository review.
interviews with renowned 'food robot makers' where they
address challenges they faced and the market potential of
such robots. Key takeaways from this report emphasize

978-1-6654-0430-3/21/$31.00 ©2021 IEEE

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Figure 1. Data Collection Approach cooking methods in addition to an appropriate feeding
mechanism. A carefully designed metallic structure encloses
the modular robot with different functions. The robot
supports various frying techniques, (stir, deep, quick, and
burst) drainage, soaking food with gravy, feeding, and self-
cleaning for appropriate hygiene. It also has an attached
safety monitoring system integrated into the control unit for
fire hazards [7]. Attempts have been made to create robots
capable of creating essential Indian food items with mild
exactness. Research has been carried out on mechanisms that
To improve our reporting, we underwent Preferred Reporting can create these dishes that have complex cooking
Items for Systematic Reviews and Meta-Analyses procedures. A Dosa Bot was designed by students who
(PRISMA). This strategy helps ensure a systematic flow for carried out research simulations for their proposed bot. A
selection, exclusion, and scrutiny of research work before its dosa is a South Indian essential made from a salty, fermented
included in this review. After PRISMA, we finally used 26 rice batter that is similar to a crepe. This bot integrates
papers from primary and secondary resources. During the multiple automated systems to personalize dosas to a specific
systematic study, we figured that the date of publication had dimension and consistency [8]. Appam is yet another classic
little relevance to the purpose of our review. Hence, little South Indian food item, made out of coconut milk and
attention diverted to this factor. Despite that, we observed fermented rice batter. Student researchers from Kerala (India)
newer papers having a higher priority in our review due to explored ways to automate, further commercialize
significant contributions to our sub-topics chosen. Further, technology to streamline mass catering of this rather
Papers having conjunction with more than one of the three strenuous household favourite recipe [9]. The positioning of
categories mentioned below has higher priority and the pan with a 2DOF and Bunsen burner used to control the
relevance. Most papers falling in the cuisine-specific flame along with a unique batter-pouring mechanism makes
applications have a high priority as they have enhanced the design novel. Bhel (Chaat), made of puffed rice,
technological modifications to achieve their purpose. Sub- vegetables, and a tangy tamarind sauce. An automated mixing
process-specific applications comprise the service robot bowl had been designed to mix the ingredients and embrace
category under review in this work (in most cases). Papers all the notes of flavour [10]. Variability of flavour and an
having a union in all three categories are of the highest extended degree of customization optimized a simple tea-
priority. The preferred items diagram is mentioned below for making process. Simulation model creation and
reference. implementation conclude for great consistency in flavour
choices of tea and its grade [11].
Fig 2. PRISMA Flowchart
B. Sub-Process Specific Applications
The food industry comprises a convolution of multiple tasks
to keep things moving. The cooking process itself goes from
the aggregation of raw ingredients to cooking methods and
techniques with myriad combinations. This focus and
research on automating sub-processes have been significant.
This paper deployed a herb classifier model to distinguish
herbs from photographs using machine learning classification
methods like Deep Neural Networks (DNN's) and Support
Vector Machine (SVM). Features like herb shape, size, and
texture were critical parameters for analysis [12]. A
systematic prototype designed for cooking and ingredient
management used a cloud-based system with recipes,
cooking instructions, and wireless communication module
setup [13]. Since spices and seasoning are paramount to a
flavoursome meal, a seasoning dispenser justifies its cause.
III. RESEARCH APPLICATION OVERVIEW
This device dispenses dry-powdered spice precisely
A. Cuisine Specific Applications according to user input via a user interface. An electronic
Research work on creating personalized robots made to control system was central to the design [14]. Cooking food
perfect specific cooking techniques and prepare dishes from is the most common housework, designing a robot that can
selected cuisine. Dual-Arm Robots with unique feeding perfectly crack an egg will reduce human involvement. A
mechanisms help people with disabilities. Researchers from single-armed robot that uses two fingers (end-effectors) to
South Korea's National Rehabilitation Centre worked on a crack an egg successfully was created. The main parameters
personalized feeding robot for Korean food. Here, the for this experiment were grasp force, hitting tilt angle, and the
emphasis was on curating two robotic arms with end- cracking speed [15]. The Quad-Spatula Gripper (QS Gripper)
effectors (one for grasping food and the other for transferring is a 4-finger claw-shaped robot. The modules of the finger
it) which could work in sync to feed a food with boiled sticky have different infill density which affects their flexibility.
rice [6]. An up step to this was a Chinese Cooking Robot, The modules are assembled in block forms making this a
capable of preparing authentic Chinese food with traditional modular robot. The tip of the fingers has a spatula-like shape

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so that they can easily slide under food items. The results Robotics and AI-Based Systems- Implementation of such
showed that this type of gripper was more efficient than a technologies require vast expertise and expansive
conventional parallel gripper. With the help of magnetic collaboration with expert designers, developers, and
guidance, the accuracy came up to 80% [16]. A systematic physicists. Component cost is very high and the number of
review was published on various oil dispensing creations in mathematical calculations is exponential to model
this paper that is critical to cooking food [17]. To address the complexity. Computer Vision and real-time classification
potential market for such specific purpose service robots, a capabilities increase production time. Nonetheless, these
survey conducted on consumer household device ownership systems will benefit commercially and are the way to go. In
in America shows that the top 4 appliances and 5 out of 10 this example, The egg is first picked by maintaining the
owned by most people were related to food and cooking distance between the fingers then keeping the hitting angle at
(blender, food processor, juicer, etc.) [18]. 45 degrees. This robot uses a position control to grasp the egg
and likewise, the grasping force varies every time [15]. The
C. Technology Specific Applications
Quad-Spatula Gripper (QS Gripper) uses a scraping strategy
The advent of new technologies has opened several avenues to pick up the ingredients. It utilizes magnetic guidance for
for improvement. The advanced technology used has positive better locking and precision. Multiple tests finalized factors
performance implications, accuracy, and better reliability like Joint stiffness, finger revolute connection, and
concerning minimal human intervention. The following types interlocking interface. The use of magnets made up for the
of systems have been widely used in most applications and errors occurring due to inconsistencies during 3D printing.
will be revised below. The gripper was reinforced on Universal robot UR5 that had
fixed trajectories. A future improvement would be to make it
Micro-Controller Based Systems- With emerging open- in smaller sizes and with visual feedback [16]. The authors in
source hardware and software companies in recent years. this paper entail rigorous mathematical research to recreate
Controllers have been popular among researchers and the motion of a wok. It's based on traditional Chinese cooking
creators. With easy access, integration capacities with other methods. Detailed construction and reasoning, Kinematic
supporting devices, and highly customizable components, analysis, workspace analysis, and comprehensive
many projects related to automated cooking have used them. experimental results make this paper an excellent
An Arduino Uno centralized valve control and computer contribution to the research community [7]. This paper
numerical control (CNC) shield to schedule motor movement displays a great demonstration of a standardized approach
that triggers pouring of dosa batter [8]. The robot uses an with their dual-arm humanoid cooking robot [22]. Each arm
embedded system that works on an algorithm that draws has a 6 DOF. The Lagrangian method was used to calculate
identical dosas on a hot pan. The dimensions of dosa are dynamic equations and coordinate frames were assigned to
given as the input to the robot via Inkscape software. The links using the Denavit-Hartenberg convention. The robot
ATmega328P board was used with other components like also had autonomous navigation capabilities. Finally, This
Stepper motor NEMA 17 (4-phase), Air pump (4.2 watts and paper was designed to develop a better method for motion
2*5.5 l/m pressure), and a pair of induction aluminium analysis. The main idea was to have multiple constraints
coils.[9] AT89S52 high-performance microcontroller was using the physical property of the parts. For this experiment,
central in this paper. Other components controlled by it were they have considered the motion of flipping a pancake which
proximity sensors, 60RPM spur gears, and metal ball is a better option for the virtual kinematic joint than Cartesian
bearings. The Arduino Mega 2560 microcontroller is used to transformations. To find the discontinuities in this robot we
manage induction temperatures, driving motors, triggering require two constraints to check the threshold limit, the first
solenoid valves, and induces sequential delay (L298N DC one being the path of a spatula and the second one being
motor and a pair of 8 and 4 channel relay modules were where it is pointing [23].
integrated) [19].
Miscellaneous Systems- Apart from the systems mentioned
PLC and or HMI Based Systems- With great speed, above, researchers have shown sizeable creativity and
flexibility, and ease to conditionally code and debug problem-solving skills to implement novel techniques to
commands. PLC's (Programmable Logic Controllers) boast automate cooking/food-making processes. A fantastic piece
multiple advantageous opportunities for automating of work in terms of tea flavour customization and texture. A
processes. HMI (Human Machine Interface) is capable of fuzzy logic controller was used with five input parameters. It
carrying out a diverse range of tasks from simple binary gives users great flexibility to customize tea as they like it.
operations to complicated sequences. HMI provides real-time By fuzzification process and optimization, this paper
feedback as well. The authors used PLC based system for managed to control factors like tea leaf amount, sugar, milk,
cooking Indian gravy. A sequential top-bottom approach was brewing time, etc. A total of 40 combinations could be
undertaken with limit and level switches convoluted [20]. possible by tweaking parameters. MATLAB Simulink was
This paper used Delta Made DVP14SS11R2 PLC with Delta used to perform this research. Diagrammatic representation
WPLSoft (Ladder Diagram Mode) to create an automated of simulation results adds value to the paper's contribution to
cooking machine. It had four mechanisms sequenced this field. The authors of this paper have strategically
according to recipes (tray, conveyor, tilting, and lid combined multiple concepts to create a great product [11].
mechanism) with diagrammatic charts. HMI was connected Convolution Neural Networks have been used to optimize the
with a serial communication cable (RS232) to the PLC for taste and ingredients according to the user's liking. Predictive
user interaction purposes [21]. algorithms also provide an estimate of remaining ingredients,
potential dishes, and sequencing for the month. An android

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application for monitoring makes this project a great example 6. Example: Flippy, Motoman Example: AUSCA,
of multi-objective optimization and resource utilization (food SDA5 Mechanical chef
ingredients). Multiple models and designs have also been
patented by creators [13]. This design was created keeping From the literature reviewed, we can infer that Robotic and
Chinese cooking methods in mind. Robotic arms had a reach AI systems are the path to enlightenment for this industry in
to perform multiple tasks. A table-like structure with general. These systems are much more versatile, precise, and
multipurpose slots makes this design one of its kind [24]. The self-learn over time. Even though designing such
second patent reviewed has a unique ingredient robots/machines might be a perpetual project with continuous
storing/dispensing mechanism. Circular blades to cut through development. Once deployed, they can have rewarding
a thin film that contains interchangeable ingredients placed outcomes. The flowchart below is representative of a
over a pressure cooker where autonomous cooking is carried standard approach to design robotic arms.
out. Tilting mechanisms and communication ports are
Fig 3. Robotic Arm Design Flowchart
additional design paradigms in this patent [25].

IV. DISCUSSION
The research work discussed brings with it novel innovations
and technological applications. Some of these works stand
out as the epitome of modern-day automation progress. The
discussed spectrum goes from minor projects to
commercially sound implications. The use of multiple
systems comes with its perks but at the same time requires
knowledge to cover unfilled gaps. The table below is the
result of this holistic analysis of various systems. It's vital to carefully select materials that come in contact with
edibles as they can have ill effects on the consumer. Many
Table 1. Overview of Reviewed Systems papers have not analyzed this need which can be a drawback
eventually. Most machines require a lot of human interaction
Generalized Overview of Reviewed Systems
Sr before a meal can be cook automatically. This point has been
no. Type of
System
Pros Cons subdued in most papers as it is a direct threat to the cause
Not suitable for itself. For example, freshly cut vegetables have to be stored
Systematic design,
Micro- commercial manually in containers, heat regulation is manual in others,
cheap, simple
1. Controller applications, limited
integration, and whereas, from a hygiene perspective, most papers don't have
Based expansion capabilities,
customizable the capabilities to clean by themselves. A good practice of
low power applications
Sequential flow, open- Tedious connection technology cannot offset the element of practicality, some
PLC and source availability, process, exhaustive machines designed are non-practical prototypes that serve
2. HMI expansive, capable of debugging, and skilled little purpose in real-world scenarios. Of course, there is
Based carrying out complex workforce required for
operations implementation scope for great things to happen soon. Perhaps the installation
Offers high flexibility, High development of automated breakfast machines can lessen the number of
AI and versatility, expansive cost, mathematically people who tend to skip breakfast. This published work has
3. Robotics reach to workspace, intensive, huge an ample number of examples to emphasize nutritional
Based high precision, and workforce requirement,
benefits with the health impacts of having a good breakfast
accuracy. high maintenance cost
Lacks generalization, claiming it to be the most important meal of the day.
Mixed Machines can also manage ingredients and complete
4. Application-specific and non-commercial
Based
implication mundane tasks like cleaning, cutting vegetables, etc. [26].
Table 2. Comparison of foodservice robots and automated cooking
machines V. PROPOSED SIMULATED MODEL
Sr Foodservice Robots Automated Cooking
no. Machines Fig 4. Designed 3D model during real-time operation
1. These robots usually speed up the These machines are capable
process of cooking and ease of cooking a meal with
mundane tasks minimum or no human
intervention
2. Highly accurate with good Less accurate and precise
precision
3. Functionality is task-specific or Functionality is in sync
sub-process specific with the dish to be made
4. Commercialized to a greater Less commercialized in
extent in comparison to comparison to foodservice
automated cooking machines robots

5. Commercial kitchen foodservice Cost depends on application


robots are very expensive and scalability

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Fig 5. Designed 3D model when not operational being lower than it’s mentioned (standard assumption). After
doubling the motor required torque, we selected a motor that
had mentioned torque and was compact.

Fig 6. Example of results after inputs to software to determine motor


specifications

The proposed simulated model was initially created to make


an automated omelette cooking machine. The design,
however, was later modified to cook any dish that required a
considerable amount of 'mixing' or 'stirring'. The 3D model
was created on Fusion360 software where each element was B. Software Calculation:
designed individually. A detailed consideration of component Solely to verify if the selected motor will satisfy our torque
selection, material selection, force analysis, and scalability requirements. In this software from Orient Motors, we have
was performed as well. Each component has independent to feed in the dimension of the component, axis of rotation,
movement and its respective degree of freedom. This will the material of the component, and the type of the component
provide customization and flexibility to the model. It also (i.e. hollow or solid). The software will then calculate the
considers vital factors like hygiene, food-safe materials, and exact mass, the moment of inertia of the component and will
decent storage capacities that were flagged as limitations in suggest motors that will satisfy the minimum torque
existing cooking machines. All the model designing was requirement.
done with the help of datasheets that we got from the
McMaster-Carr tool. The components in this model are
according to size. The dimensions of induction and the pan C. Materials Required
were taken from the actual product available in the market. For the central part of this body, we have selected stainless
The smaller components that are custom-made were designed steel that makes it heavier but capable of withstanding high
in such a way that they satisfy the stress requirement and also temperatures. The material used for the arm and the lit is
avoid congestion. The material selection was done keeping in polypropylene, a lightweight, high tensile compound. It can
mind the total weight of the machine and also the torque also withstand heat, making it perfect for the lid and the end
requirements. Due to this on the motors, while also keeping effector arm. For the containers, we have used PET plastic
in mind the total cost of the project. The assembly was which is light and transparent, this helps to identify which
completed using a fusion 360 feature called combine. This vegetable is inside it. All of the materials used in this project
combines the two selected components and also checks the are food safe. Some components used were DC 6V brushed
free motion between them. We determined the correct motor motor, MG996R servo motor, Nema 24 stepper motor, etc.
size for our project in two ways; first, we manually calculated
the required torque and acceleration, secondly, we calculated
using software made by oriental motors. We then selected the VI. CONCLUSION
motor which satisfied our requirements, is small in size and From this study, we could conclude that no machine/robot
not very expensive. We then studied the ambient temperature designed is free from manual intervention. To maintain top-
rating of these motors. notch cleanliness most systems require a human touch.
Ingredients also have to be stored manually. Although food
A. Manual Calculation: storage is inevitably a manual process with the current
advancement in technological capabilities, Provision with
In this, we used specific formulas to find the required torque. mincing, dicing, and cutting ingredients like vegetables is
We first found out the centre of mass of the moving part by a rare. Automated cooking machines have great scope
tool in Fusion 360. For this, we had to make sure that our foreseeably and have fruitful value addition prospects to
model was of the correct dimension. We then found the medium-high income households. From our review, it is also
weight of the component that is being moved after selecting clear that Robotic technology is the way to go for such
the materials in Fusion 360 itself. We then calculated the applications. They provide versatility in movement with the
distance between the shaft of the motor till the centre of mass. flexibility to do repetitive tasks with precision. Micro-
For torque calculation, we used the formula Torque=Force x controller-based or PLC-based applications have great value
Displacement. After calculating the torque we doubled the in sequential operations but perform poorly otherwise.
torque as the actual motor output comes in RMS value thus Foodservice robots can add tremendous value to busy

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ACKNOWLEDGMENT [17] Sadique, S.K., & Vanalkar, A.V. (2015). Literature Review on Design
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