TOP DRIVE DRILLING SYSTEM

SUBSECTION 5: OPTIONAL EQUIPMENT

CANDOC OPTIONAL EQUIPMENT MANUAL COPYRIGHT © 2004 CANRIG DRILLING TECHNOLOGY LTD.
SUBSECTION 5: OPTIONAL EQUIPMENT ALL RIGHTS RESERVED

This Top Drive System is protected by one or more of the following US patents and foreign counterparts:
US 4,478,291 * US 4,951,709 * US 5,251,709 * US 6,024,181 and other patents pending.
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form
or by any means, electronic or mechanical, for any purpose, without the express written permission of Canrig Drilling Technology Ltd.

Printed in the United States of America.

 SUBSECTION 5A: FLOOR STABILIZER

Assembly Description Drawing Rev

AY10099 FLOOR STABILIZER ASSY, PIN, 27.5 TABLE AY10099 A

Monday, July 31, 2006 Serial Number 380

 Engineering
Bill of Material
Part: AY10099
Description: FLOOR STABILIZER ASSY, PIN, 27.5 TABLE
Eng ID: 0
Drawing ID: AY10099 Rev No: A
Item Qty Units Part ID Description

01 2.00 EA 826-12-0 FLANGE HALF FLOOR STABILIZER

02 4.00 EA 826-13-0 BEARING BLOCK FLOOR STABILIZER
03 1.00 EA DT11359 INSERT HOLDER, FLOOR STABILIZER, DS
04 1.00 EA 826-19-0 MAIN PLATE FLOOR STABILIZER
05 4.00 EA 826-20-0 FLOOR STABILIZER MOUNT PLATE
06 4.00 EA 826-21-0 RETAINING PLUG
07 1.00 EA 826-23-500 INSERT, 5.10 DIA, FLOOR STAB
08 8.00 EA M02-1017-010 BRG, PLAIN
09 4.00 EA M12-1000-010 GREASE NIPPLE, 1/8 NPT, STRAIGHT
10 12.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
11 12.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
12 16.00 EA HH-0750NC-0450-GR8-W CAPSCR, HEX HD, 3/4-10UNC x 4.50, GR8
13 8.00 EA HH-1000NC-0350-GR8-W CAPSCR, HEX HD, 1-8UNC x 3.50, GR8
14 8.00 EA SH-1000NC-0650-W CAPSCR, HEX SOC HD, 1-8UNC x 6.50
15 1.00 EA DT11360 INSERT HOLDER, FLOOR STABILIZER, ODS

Printed: 7/19/2006
 SUBSECTION 5B: WIRE LINE SHEAVE

Assembly Description Drawing Rev

AY11038-1 WIRELINE ASSY, 1/2, SINGLE, BOWEN/PLG AY11038-X E

AY11248-500 SHEAVE/ROLLER ASSY, 1/2 AY11248-X A

Monday, July 31, 2006 Serial Number 380

 Engineering
Bill of Material
39A 1.00 EA 1018-225-675 TRNBKL, BDY, 2.25 A/F, 6.75 LG
39B 1.00 EA 1018-225-875 TRNBKL, BDY, 2.25 A/F, 8.75 LG
39C 1.00 EA 1018-225-2000 TRNBKL, BDY, 2.25 A/F, 20.00 LG
40 2.00 EA M12-1000-010 GREASE NIPPLE, 1/8 NPT, STRAIGHT
41 1.00 EA M19-1004-01D LOCKNUT, 1 1/2-LH, TRNBKL

Printed: 7/31/2006
 Engineering
Bill of Material
Part: AY11038-1
Description: WIRELINE ASSY, 1/2, SINGLE, BOWEN/PLG
Eng ID: 1
Drawing ID: AY11038-X Rev No: E
Item Qty Units Part ID Description

01 1.00 EA AY11248-500 SHEAVE/ROLLER ASSY, 1/2

02 1.00 EA 872-46-0 BASE PLATE INTERFACE, GOOSENECK
03 1.00 EA 872-47-0 INTERFACE, GOOSENECK
04 1.00 EA 872-48-0-844 EXTENSION, PIPE, GOOSENECK INTERFACE
05 3.00 EA 872-22-0 WIRELINE FRAME SPACER
06 1.00 EA DT11458-L PLATE, SIDE, SINGLE, WIRELINE, L
06a 1.00 EA DT11458-R PLATE, SIDE, SINGLE, WIRELINE, R
07 3.00 EA 1006-050-369 PIN, 0.50 DIA, 3.96 LG, HEAD/R
08 1.00 EA 1006-100-513 PIN, 1.00 DIA, 5.13 LG, HEAD/R
09 1.00 EA 1006-100-400 PIN, 1.00 DIA, 4.00 LG, HEAD/R
10 1.00 EA 1015-150-344 SHAFT, 1.50 DIA, 3.44 LG, HEX
11 3.00 EA M24-2000-010 SAFETY PIN
12 1.00 EA M12-1005-010 GREASE NIPPLE, 1/4-28 UNF, SHORT STRGHT
13 2.00 EA HH-0250NC-0150-GR8-W CAPSCR, HEX HD, 1/4-20UNC x 1.50, GR8, W
14 6.00 EA HH-0500NC-0450-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 4.50, GR8, W
15 1.00 EA HH-0375NC-0250-GR8-W CAPSCR, HEX HD, 3/8-16UNC x 2.50, GR8, W
16 2.00 EA LN-0250NC-GR8 LOCKNUT, 1/4-20UNC, GR8, STOVER
17 6.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER
18 1.00 EA HSN-1250NC-GR8 HEX NUT, SLOTTED, 1 1/4-7UNC, GR8
19 5.00 FT M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS
20 7.50 FT M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS
21 2.00 EA M19-5006-010 QUICK LINK, 10mm
22 4.00 EA M19-3007-010 FERRULE, 3/16, OVAL, ALUMINIUM
23 1.00 EA M24-3010-010 COTTER PIN, 3/16 x 3.00
24 1.00 EA M19-2007-010 SHACKLE, ANCHOR BOLT TYPE, 3/4, GALV
25 1.00 EA M10096 SHACKLE, CHAIN BOLT TYPE, 3/4, GALV
26 1.00 EA LN-0375NC-GR8 LOCKNUT, 3/8-16UNC, GR8, STOVER
27 1.00 EA 872-50-0 ADAPTER, 3 BORE, GOOSENECK/WIRELINE
27A 1.00 EA DT12360 ADAPTER, 4 BORE, WIRELINE/GOOSENECK
28 2.00 EA DT11601 SPACER, RD, 2.50 OD, 0.94 ID x 3.50 LG
30 2.00 EA DT11571 SUPPORT PLATE, SHORT, WIRELINE
30A 2.00 EA DT11571-1 SUPPORT PLATE, LONG, WIRELINE
31 1.00 EA 1022-050-31 SLING, 1/2, 31 LG, CLOSED LOOP
32 7.00 EA LN-0875NC-GR8 LOCKNUT, 7/8-9UNC, GR8, STOVER
33 7.00 EA HH-0875NC-0600-GR8 CAPSCR, HEX HD, 7/8-9UNC x 6.00, GR8
34 14.00 EA FW-0875-A WASHER, F, 7/8, PLAIN, TYPE A
35 6.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
36 1.00 EA DT12805 BRACKET, ADJUSTABLE WIRELINE SLING
37 1.00 EA DT12811 SPACER, ROD EYE, WIRELINE SUPPORT, RH
38 1.00 EA DT12812 SADDLE, FITTING, WIRELINE SUPPORT, LH

Printed: 7/31/2006
 Engineering
Bill of Material
Part: AY11248-500
Description: SHEAVE/ROLLER ASSY, 1/2
Eng ID: 0
Drawing ID: AY11248-X Rev No: A
Item Qty Units Part ID Description

01 1.00 EA 872-23-0 SIDE PLATE ROLLER (R.H.)

02 1.00 EA 872-24-0 SIDE PLATE ROLLER (L.H.)
03 2.00 EA 872-25-0 RETAINER PLATE WIRELINE
04 3.00 EA 872-27-0 WATER DEFLECTOR
05 3.00 EA 1006-050-194 PIN, 0.50 DIA, 1.94 LG, HEAD/R
06 4.00 EA 1012-084-075 SPACER, 0.84 DIA, 0.75 LG.
07 1.00 EA 1013-050-1437 SHEAVE, 0.50 WIRE DIA, 14.37 D
08 9.00 EA 1014-050-063 ROLLER, 0.50 WIRE DIA, 0.63 SH
09 18.00 EA M01-1045-010 BRG, NEEDLE ROL, 16 x 12 MM
10 2.00 EA M01-1040-010 BRG, TPRD ROL, CONE
11 1.00 EA M01-1041-010 BRG, TPRD ROL, CUP
12 2.00 EA S05-1039-010 SEAL
13 3.00 EA M24-2001-010 SAFETY PIN
14 18.00 EA M12-1005-010 GREASE NIPPLE, 1/4-28 UNF, SHORT STRGHT
15 2.00 EA FS-0500NC-0175 CAPSCR, FLAT HD SOC, 1/2-13UNC x 1.75
16 2.00 EA HH-0500NC-0350-GR8-W CAPSCR, HEX HD, 1/2-13UNC x 3.50, GR8, W
17 2.00 EA LN-0500NC-GR8 LOCKNUT, 1/2-13UNC, GR8, STOVER

Printed: 7/31/2006
 SUBSECTION 5G: ELEVATOR POSITION ALARM

Assembly Description Drawing Rev

AY11576 SENSOR ASSY, TD ELEVATION AY11576 G

AY11629 KIT, ELEVATOR ALARM-500T-HR/AC 650/750 AY11629 F

Monday, July 31, 2006 Serial Number 380

 Engineering
Bill of Material
Part: AY11576
Description: SENSOR ASSY, TD ELEVATION
Eng ID: 0
Drawing ID: AY11576 Rev No: G
Item Qty Units Part ID Description

01 1.00 EA DT12468 BASE PLATE, TG SENSOR

02 2.00 EA SH-0625NC-0175-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.75
03 2.00 EA LW-0625-IT LOCKWASHER, 5/8 INT TOOTH
04 2.00 EA FW-0625-A WASHER, F, 5/8, PLAIN, TYPE A
05 2.00 EA M10128 THRUST WASHER, 0.88 x 0.50 x 0.059
06 2.00 EA M10127 BRG, PLAIN, 0.59 x 0.50 x 0.88
07 1.00 EA M10126 SPRING, HELICAL TORSION, 1.00 DIA COIL
08 1.00 EA DT12469 ARMATURE, TG SENSOR
09 1.00 EA M10129 RETNG RING, EXT, 0.500 SHAFT, 0.050 THK
10 1.00 EA N10000 PROX SENSOR, 1-NO 1-NC, 10-60VDC
11 4.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
12 5.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
13 2.00 FT M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS
14 4.00 EA M19-3007-010 FERRULE, 3/16, OVAL, ALUMINIUM
15 1.00 EA M24-2000-010 SAFETY PIN
REF 0.00 EA DT12467 TAP PAD, 2.5 x 5.0 x 1.5, 5/8-11UNC

Printed: 7/19/2006
 Engineering
Bill of Material
Part: AY11629
Description: KIT, ELEVATOR ALARM-500T-HR/AC 650/750
Eng ID: 2
Drawing ID: AY11629 Rev No: F
Item Qty Units Part ID Description

01 1.00 EA AY11576 SENSOR ASSY, TD ELEVATION

02 1.00 EA DT12467 TAP PAD, 2.5 x 5.0 x 1.5, 5/8-11UNC
03 2.00 EA DT12484 TAP PAD
04 2.00 EA E10876 OUTLET BOX, 2 1/2 SQ, 2 1/2 NPT HUBS
05 4.00 EA SH-0250NC-0075-W CAPSCR, HEX SOC HD, 1/4-20UNC x 0.75
06 8.00 EA LW-0250-IT LOCKWASHER, 1/4 INT TOOTH
07 4.00 EA E04-2000-010 STRAIN RELIEF, 1/2 NPT, 0.250 - 0.375
08 2.00 EA E04-2001-010 STRAIN RELIEF, 1/2 NPT, 0.125 - 0.250
09 2.00 EA E04-5046-010 LOCKNUT, CONDUIT FTG, 1/2 NPT
10 2.00 EA E04-2027-010 SEALING RING, 1/2 NPT
11 40.00 FT E03-1016-010 CABLE, 3 C #16 AWG, 600V, GENERIC
12 1.00 EA AY12991 MOUNT,HR POSIT SENSOR,500HR/AC 650T/750T
13 4.00 EA SH-0250NC-0125-W CAPSCR, HEX SOC HD, 1/4-20UNC x 1.25
14 8.00 EA FW-0250-A WASHER, F, 1/4, PLAIN, TYPE A
15 1.00 EA DT12518 POSITION SENSOR TARGET, HANDLER ROT
16 4.00 EA SH-0500NC-0100-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.00
16 4.00 EA SH-0500NC-0175-W CAPSCR, HEX SOC HD, 1/2-13UNC x 1.75
17 4.00 EA LW-0500-ET LOCKWASHER, 1/2 EXTERNAL TOOTH
18 4.00 EA FW-0500-A WASHER, F, 1/2, PLAIN, TYPE A
19 0.00 EA N02-1006-020 PROX SENSOR, 1-NO, 10-30VDC, 30mm
20 15.00 FT E03-1016-010 CABLE, 3 C #16 AWG, 600V, GENERIC
21 2.00 EA DT12528 SPACER/TAP PAD, 0.75 THK
24 60.00 IN M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
25 9.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
26 23.00 IN X10335 PIPE, SCH 40, 1/2 IN, ASTM A106 GR B
27 1.00 EA 850-91-0 GUIDE, TENSIONING CABLE, WELDED
28 1.00 EA 850-92-0 GUIDE, TENSIONING CABLE, BOLTED
29 2.00 EA SH-0625NC-0150-W CAPSCR, HEX SOC HD, 5/8-11UNC x 1.50
30 1.00 EA AY11610 MOUNT, 500T HR HNDLR ROT POS SENSOR
31 2.00 EA DT14350 MODIFICATION, WASHER, ELEVATOR ALARM KIT
32 2.00 EA E10537 TERMINAL, DUAL LVL, COMBI-FT, 22-10 AWG
33 1.00 EA E10538 END PLATE, UDK
R01 50.00 EA E03-2000-010 CABLE TIE, 13.4 IN LG, 120 LB
R02 2.00 EA E10520 WIRE NUT, YELLOW, 22-10 AWG
REF 0.00 EA 921-10-0 GEAR, HANDLER ROTATE ASSY, 418T

Printed: 7/19/2006
 ELEVATOR POSITION ALARM

ELEVATOR POSITION ALARM .........................................................................1

OVERVIEW ...................................................................................................2
COMPONENTS .............................................................................................2
ALARMS .......................................................................................................2
TESTING .......................................................................................................3
TROUBLESHOOTING ..................................................................................3

Revision 28 June 2006 1

Canrig Top Drive Drilling System

OVERVIEW

The elevator position alarm is designed to warn the driller that the elevator
links are possibly in an overdrill position and could make contact with the racking
board if hoisting of the top drive continues.

COMPONENTS

Handler Rotate Sensor: This sensor detects the position of the pipe handler
assembly. If the pipe handler is in the trip mode position then the elevators are
considered to be in a safe working position.
Note: Proper adjustment of the link tilt clamps must be maintained.

Link Tilt Float/Maintain: If the link tilt cylinders are in the float position then the
elevators are considered to be in a safe working position.

Top Drive Hoist Sensor: This sensor detects air pressure to the drawworks
clutch. If it senses pressure it assumes the top drive is being hoisted.*

Top Drive Elevation Sensor: This sensor is mounted on the torque guide
approximately sixty feet above the drill floor. It is activated as the top drive
passes the sensor.*

ALARMS

If all of the following conditions are true, an alarm will be activated:

1. There is air pressure to the drawworks clutch.
2. The link tilt is NOT in the float position (in the Maintain position).
3. The pipe handler assembly is NOT in the trip position.
4. The top drive is passing the elevation sensor.

The lights on the Driller’s Console will flash and an audible alarm will sound until
one of the above conditions are false.
An alarm banner will be displayed on units equipped with the ADS panel:
“Link Tilt Elevator Warning—Lower Elevators to Center”

If there is air pressure to the drawworks clutch for 20 seconds and repeated for
10 cycles without the elevation sensor being activated then the following
message will appear on the ADS panel:
“ELV ALM POS Sensor has not operated during the last 10 hoisting
operations”.
This may indicate the Top Drive Elevation Sensor may not be functioning.*

2 Revision 28 June 2006

 Elevator Position Alarm

TESTING

To ensure the Elevator Position Alarm is operating properly, it should be tested

weekly.*

Test Procedure

1. Ensure the pipe handler is in the drill position.

2. Ensure the link tilt is in the Maintain position.

3. Hoist the top drive.

4. The alarm should be activated when the top drive passes the elevation
sensor, approximately sixty feet above the drill floor.

If the alarm does not activate, check each component to ensure it is functioning
properly.

TROUBLESHOOTING

Check the PLC for the following conditions:

CONDITION STATUS

Air pressure to drawworks clutch Input I:9.2/14 is OFF

Flex: Output O:9.17/4 is OFF

Link Tilt should not be in Float
Non-Flex: Output O:3.0/15 is OFF
Flex: Output I:9.19/7 is OFF
Handler Rotate Sensor is off
Non-Flex: Input I:7/1 is OFF
Flex Input I:7.0/15 is OFF
Top Drive Elevation Sensor is off*
Non-Flex: Input I:7/2 is OFF

*Top Drive Elevator and Hoist Sensor control system may differ from control system specified.

Revision 28 June 2006 3

 SUBSECTION 5H: WASH PIPE & COUPLING TOOL (3” & 4” WP)

Assembly Description Drawing Rev

AY11400 WASH PIPE CPLG TOOL ASSY, 3IN AY11400 C

AY11400-1 WASHPIPE CPLG TOOL, 3 IN, PRELIM ASSY AY11400-1 0
AY11531 WASH PIPE CPLG TOOL ASSY, 4IN AY11531 A
AY11531-1 WASH PIPE CPLG TOOL ASSY, 4 IN, WELDMENT AY11531-1 0
AY11679 WRENCH TOOL ASSY, WASHPIPE 3IN AY11679 0
AY11687 WRENCH TOOL ASSY, WASH PIPE 4IN AY11687 A
AY11730 WASH PIPE REMOVAL TOOL SET, 3IN NO DRAWING 0
AY11731 WASH PIPE REMOVAL TOOL SET, 4IN NO DRAWING 0

Monday, July 31, 2006 Serial Number: 380

 Engineering
Bill of Material

Part: AY11400
Description: WASHPIPE CPLG TOOL ASSY, 3 IN
Eng ID: 0
Drawing ID: AY11400 Rev No: C
Item Qty Units Part ID Eng ID Description

01 1.00 EA AY11400-1 VSA WASHPIPE CPLG TOOL ASSY, 3 IN, WELDMENT

02 4.00 EA M24-2000-010 SAFETY PIN
03 8.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
04 16.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
05 1.00 EA DT12826 TOOL, REMOVAL SUPPORT, WASHPIPE

Printed: 12/30/2003 Page 1 of 1

 IF IN DOUBT......PLEASE ASK!

WIRE PIN HEAD

THRU THIS CHAIN LINK 01
03 04 WIRE PIN HEAD
02 THRU THIS CHAIN LINK.
LEAVE ENOUGH SLACK
TO BE ABLE TO REMOVE PIN.

03 04
03 04

03 04

DETAIL A TOP VIEW

A
01
WIRE BOTH PIN HEADS
THRU THIS CHAIN LINK.
LEAVE ENOUGH SLACK TO
BE ABLE TO REMOVE PINS.

ISOMETRIC VIEW

RH SIDE VIEW BOTTOM END VIEW

DRAWN DC 02/09/02
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED - -
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D - - CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x ± .030"
> 600 mm ± 3 mm -
THAT IT IS NOT TO BE REPRODUCED STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx ± .015" WASHPIPE CPLG TOOL, 3 IN BORE
WITHOUT PERMISSION AND RETURNED
C 03/01/29 JRS ADDED ITEM 5 TO B OF M UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM ± .010 IN 5 INCHES
0 TO 24" ± .06"
.xxx ± .005"
FINAL ASSEMBLY
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 60 LBS 1:2 - AY11400 REV C
IF IN DOUBT......PLEASE ASK!
 Engineering
Bill of Material

Part: AY11400-1
Description: WASHPIPE CPLG TOOL, 3 IN, PRELIM
ASSY
Eng ID: 0
Drawing ID: AY11400-1 Rev No: 0
Item Qty Units Part ID Eng ID Description

01 4.00 EA DT12162-3 PLATE, REINFORCEMENT, CPLG TOOL, 3 IN

03 1.00 EA DT12162-LH TUBE, MACHINING, LH
04 1.00 EA DT12162-RH TUBE, MACHINING, RH
05 4.00 EA DT12166 PIN, 3/4 DIA, 3.50 LG
06 12.00 EA DT12319 HINGE, WASHPIPE TOOL, 3/4 IN
07 1.00 EA DT12581 PIN, GAUGE, 3/4 DIA, 3.50 LG
08 2.00 EA M10130 CHAIN, 1/4 GRADE 70

Printed: 5/11/2006 Page 1 of 1

 IF IN DOUBT......PLEASE ASK!

0.01 GAP TYP

1.56 TYP
0.75 6
REF
6 6
5 SEE NOTE 1

6
3 5 SEE NOTE 1 0.56 (NO WELD)
TYP - SEE NOTES

4 TYP 1/4

7.38 DIA REF

TYP 1/4

1/4 TYP
3
3
4
0.06 GAP
1 DETAIL B - TYP DETAIL C
1:1 1:1
SECTION A-A
TOP END BOTTOM END

D B
SEE NOTE 1 5 6.00 C
34° 6
6 8
8 STAMP ARROW AND "UP" SEE NOTE 3 8
BOTH HALVES
1/4" LETTERS
1 TYP 1/8
CENTERED
ON EACH TOOTH 1
1

UP
CL

TYP 1/4 4
3
A A
4
3
3
1
8
0.25 TYP
1 1
8 8 32° T
YP
NOTES:
SECTION D-D D
5 SEE NOTE 1 5

1) WELD ITEM 6 TO ITEMS 3 AND 4 WITH GAUGE PIN (ITEM 07 - DT12581) INSERTED THRU ITEM 6.
4.65 TYP SIDE VIEW BOTTOM END VIEW
LOCATE ITEM 6 AS SHOWN IN DETAIL "B". ENSURE THAT ITEMS 3 AND 4 HAVE A 0.06 GAP SHEET 1 OF 2
BETWEEN THEM PRIOR TO WELDING. EACH ITEM 6 SHOULD HALF A 0.010" SHIM BETWEEN THEM WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 DRAWN DC 02/07/22
PRIOR TO WELDING. DO NOT USE ITEM 5 (DT12166) IN PLACE OF THE GAUGE PIN WHEN WELDING CHECKED - -
TOLERANCE APPRV'D - - CANRIG DRILLING
ITEM 6. THIS PRINT AND DESIGN AND DETAIL - UNLESS OTHERWISE SPECIFIED
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
2) LEAVE 0.56" CLEARANCE FROM WELDS TO ASSURE CLOSING OF THE WASHPIPE TOOL (SEE AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
CASTING ± 1/16
DETAIL "C"). TECHNOLOGY LTD.. THIS PRINT IS
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR
0 TO 600 mm ± 1 mm
DECIMAL .x ± .030"
> 600 mm ± 3 mm SEE ALSO DWG#AY11400-2
3) CUT ITEM 8 IN HALF AND WELD IN LOCATIONS SHOWN. B 02/7/24 DC REDESIGNED ENTIRE TOOL THAT IT IS NOT TO BE REPRODUCED STRAIGHTNESS ± .005 IN 5 INCHES .xx ± .015" WASHPIPE CPLG TOOL, 3 IN BORE
SQUARENESS ± .010 IN 5 INCHES FABRICATING IMPERIAL
4) AFTER WELDING, SHOT BLAST AND THEN APPLY MAGNESIUM PHOSPHATE COATING. A 02/6/24 DC ECN#845, 2.50 WAS 2.38, 0.25 R. WAS 0.19 R.
WITHOUT PERMISSION AND RETURNED
UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM ± .010 IN 5 INCHES
0 TO 24" ± .06"
.xxx ± .005"
WELDMENT AND PRELIMINARY ASSEMBLY
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125 60 LBS - AY11400-1 REV B
ANGULAR ± 2° ANGULAR ± 1° 1:2

IF IN DOUBT......PLEASE ASK!
 IF IN DOUBT......PLEASE ASK!

5
1

5
3

SHEET 2 OF 2
DRAWN DC 02/07/24
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED - -
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D - - CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY
REMOVE SHARP CORNERS AND BURRS
MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x ± .030"
> 600 mm ± 3 mm SEE ALSO DWG#AY11400-1
THAT IT IS NOT TO BE REPRODUCED STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx ± .015" WASHPIPE CPLG TOOL, 3 IN BORE
WITHOUT PERMISSION AND RETURNED .xxx ± .005"
UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM ± .010 IN 5 INCHES
0 TO 24" ± .06" ISOMETRIC
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 60 LBS 3/4"=1" - AY11400-2 REV 0
IF IN DOUBT......PLEASE ASK!
 Engineering
Bill of Material

Part: AY11531
Description: WASHPIPE CPLG TOOL ASSY, 4 IN
Eng ID: 0
Drawing ID: AY11531 Rev No: A
Item Qty Units Part ID Eng ID Description

01 1.00 EA AY11531-1 VSA WASHPIPE CPLG TOOL ASSY, 4 IN, WELDMENT

02 4.00 EA M24-2000-010 SAFETY PIN
03 5.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
04 8.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM
05 1.00 EA DT12826 TOOL, REMOVAL SUPPORT, WASHPIPE

Printed: 2/27/2006 Page 1 of 1

 IF IN DOUBT......PLEASE ASK!

01

02

04 03
A 02

03 04

DETAIL A TOP VIEW

1:1 TOP END BOTTOM END

02 01 02
02

WIRE BOTH PIN HEADS

THRU THIS CHAIN LINK.
LEAVE ENOUGH SLACK TO
BE ABLE TO REMOVE PINS.

ISOMETRIC

WIRE PIN HEAD

THRU THIS CHAIN LINK.
LEAVE ENOUGH SLACK TO
BE ABLE TO REMOVE PIN.

WIRE PIN HEAD

THRU THIS CHAIN LINK.
03 04
02
LEAVE ENOUGH SLACK TO
BE ABLE TO REMOVE PIN.
BOTTOM END VIEW NOTES:
03 04
LH SIDE VIEW 1. ITEM 05 (WASHPIPE REMOVAL SUPP. TOOL) NOT SHOWN.
SHEET 1 OF 1
DRAWN james.cooper
06/02/28
WELDING PROCEDURE AS PER CANRIG SPECIFICATION - ENG 704, UNLESS NOTED OTHERWISE CHECKED - -
THIS PRINT AND DESIGN AND DETAIL
TOLERANCE - UNLESS OTHERWISE SPECIFIED FABRICATING IMPERIAL MACHINING IMPERIAL APPRV'D - - CANRIG DRILLING
0 TO 24" ± 1/16" DECIMAL .x
SHOWN THEREON ARE THE PROPERTY REMOVE SHARP CORNERS AND BURRS ± .030" MATERIAL TECHNOLOGY LTD.
CASTING ± 1/16 24" to 60" ± 1/8"
AND INVENTION OF CANRIG DRILLING .xx ± .015"
60" to 120" ± 3/16"
TECHNOLOGY LTD.. THIS PRINT IS CONCENTRICITY .005 TIR ± 1/4" .xxx ± .005"
120" to 280"
FURNISHED WITH THE UNDERSTANDING STRAIGHTNESS ± .005 IN 5 INCHES ± 1/2"
280" & OVER
SQUARENESS ± .010 IN 5 INCHES
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
PARALLELISM ± .010 IN 5 INCHES FABRICATING [METRIC] ANGULAR TOOL, WASHPIPE COUPLING, 4 BORE, FINAL ASSY
TRUE POSITION 0 TO 610 mm ± 1 mm MACHINING ± .1°
A 06/02/28 JSC ADDED ITEM 05 (WASHPIPE REMOVAL SUPP. TOOL) SEA DNC UPON DEMAND. ALL RIGHTS OF DESIGN .005
610 TO 1525 ± 3 mm FABRICATION ± .2°
AND INVENTION ARE RESERVED BY MACHINED SURFACES 125 1525 TO 3048 ± 5 mm EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CHK'D APVD CANRIG DRILLING TECHNOLOGY LTD..
MIN. RADIUS UNLESS SHOWN = 0.03 MAX.
3048 TO 7112
7112 & OVER
± 7 mm
± 13 mm 68.5 lbm 1:2 AY11531 REV A
IF IN DOUBT......PLEASE ASK!
 Engineering
Bill of Material

Part: AY11531-1
Description: WASHPIPE CPLG TOOL ASSY, 4 IN,
WELDMENT
Eng ID: 0
Drawing ID: AY11531-1 Rev No: 0
Item Qty Units Part ID Eng ID Description

01 4.00 EA DT12397-2 REINFORCEMENT, CPLG TOOL, 4 IN

03 1.00 EA DT12397-LH TUBE, MACHINING, LH
04 1.00 EA DT12397-RH TUBE, MACHINING, LH
05 4.00 EA DT12166 PIN, 3/4 DIA, 3.50 LG
06 12.00 EA DT12319 HINGE, WASHPIPE TOOL, 3/4 IN
07 1.00 EA DT12581 PIN, GAUGE, 3/4 DIA, 3.50 LG
08 2.00 EA M10130 CHAIN, 1/4 GRADE 70

Printed: 2/28/2006 Page 1 of 1

 IF IN DOUBT......PLEASE ASK!

1
1.56 TYP 0.01 GAP TYP

0.75 REF
SEE NOTE 1 5
6 6
6 0.56 (NO WELD) 6
4
TYP - SEE NOTES
TYP 1/4
SEE NOTE 1 5
3 4

9.38 DIA REF

TYP 1/4

6 3
0.06 GAP

1/4 TYP

SECTION E-E DETAIL G

TYP - DETAIL F 1:1
1:1 TOP END BOTTOM END
23°
SEE DETAIL F
6 5
8 D 6.0 G
3
F 8
3
8
STAMP ARROW AND "UP" 4
4 BOTH HALVES
1/4" LETTERS
1

3
1
1
1
UP

TYP 1/4 E E
8 8
TYP 1/4 1 1
1
SEE NOTE 3 8 32° T
8 YP 6
CENTERED ON 1 0.25 TYP 5
EACH TOOTH 6 SEE NOTE 1 5
6
SECTION D-D 5 SEE NOTE 1
D 3.35 BOTTOM END VIEW
NOTES: 4.67 SIDE VIEW SHEET 1 0F 2
1) WELD ITEM 6 TO ITEMS 3 AND 4 WITH GAUGE PIN (DT12581) INSERTED THRU ITEM 6.
JSC/DC 02/08/15
LOCATE ITEM 6 AS SHOWN IN DETAIL "B". ENSURE THAT ITEMS 3 AND 4 HAVE A 0.06" WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 DRAWN
- -
CHECKED
GAP BETWEEN THEM PRIOR TO WELDING. EACH ITEM 6 SHOULD HAVE A 0.010" SHIM THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D - - CANRIG DRILLING
BETWEEN THEM PRIOR TO WELDING. DO NOT USE ITEM 5 (DT12166 IN PLACE OF THE SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
GAUGE PIN WHEN WELDING ITEM 6. AND INVENTION OF CANRIG DRILLING
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
2) LEAVE 0.75" CLEARANCE FROM WELDS TO ASSURE CLOSING OF THE WASHPIPE FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR > 600 mm ± 3 mm DECIMAL .x ± .030" SEE ALSO DWG# AY11531-2
TOOL (SEE DETAIL "C"). THAT IT IS NOT TO BE REPRODUCED STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx ± .015" WASHPIPE CPLG TOOL, 4 IN BORE
WITHOUT PERMISSION AND RETURNED
3) CUT ITEM 8 IN HALF AND WELD IN LOCATIONS SHOWN. UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM ± .010 IN 5 INCHES
0 TO 24" ± .06"
.xxx ± .005"
WELDMENT & PRELIMINARY ASSEMBLY
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12"
4) AFTER WELDING, SHOT BLAST AND APPLY MAGNESIUM PHOSPHATE COATING. No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1°
EST. WEIGHT
70 LBS
SCALE
1:2
PROJECT
- AY11531-1 REV 0
IF IN DOUBT......PLEASE ASK!
 IF IN DOUBT......PLEASE ASK!

03
04
05

05

08 06

06

05
08

05
08

06

01
01

SHEET 2 0F 2
DRAWN JSC/DC 02/08/15
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED - -
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D - - CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY
REMOVE SHARP CORNERS AND BURRS
MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x ± .030"
> 600 mm ± 3 mm SEE ALSO DWG# AY11531-1
THAT IT IS NOT TO BE REPRODUCED STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx ± .015" WASHPIPE CPLG TOOL, 4 IN BORE
WITHOUT PERMISSION AND RETURNED
UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM ± .010 IN 5 INCHES
0 TO 24" ± .06"
.xxx ± .005"
ISOMETRIC
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 76 LBS 1:2 - AY11531-2 REV 0
IF IN DOUBT......PLEASE ASK!
 Engineering
Bill of Material

Part: AY11679
Description: WRENCH TOOL ASSY, WASHPIPE, 3 IN
Eng ID: 0
Drawing ID: AY11679 Rev No: 0
Item Qty Units Part ID Eng ID Description

01 1.00 EA DT12546 0 TOOL, WRENCH, WASHPIPE, 3 IN BORE

02 2.00 EA M19-3007-010 FERRULE, 3/16, OVAL, ALUMINIUM
03 1.33 FT M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS

Printed: 12/30/2003 Page 1 of 1

 IF IN DOUBT.......PLEASE ASK!

01

02 03

NOTES:

1) ITEMS 02 AND 03 NOT SHOWN. LOOP WIRE THRU HOLE

MACHINED VERSION IN HANDLE, THEN CRIMP USING FERRULES. LOOP
SHOULD BE APPROX. 5" IN DIAMETER.
DRAWN DC 02/09/02
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED - -
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D - - CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x ± .030"
> 600 mm ± 3 mm -
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015"
± .005"
WRENCH TOOL ASSY, 3 IN
UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM ± .010 IN 5 INCHES ± .06"
0 TO 24"
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 30 LBS 1:1 - AY11679 REV 0
IF IN DOUBT.......PLEASE ASK!
 IF IN DOUBT.......PLEASE ASK!

01

02 03

NOTES:

1) ITEMS 02 AND 03 NOT SHOWN. LOOP WIRE THRU HOLE

WELDED VERSION IN HANDLE, THEN CRIMP USING FERRULES. LOOP
SHOULD BE APPROX. 5" IN DIAMETER.
DRAWN DC 02/09/02
WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED - -
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D - - CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x ± .030"
> 600 mm ± 3 mm -
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015"
± .005"
WRENCH TOOL ASSY, 3 IN
UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM ± .010 IN 5 INCHES ± .06"
0 TO 24"
TRUE POSITION .005
AND INVENTION ARE RESERVED BY > 24" ± .12" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 30 LBS 1:1 - AY11679 REV 0
IF IN DOUBT.......PLEASE ASK!
 Engineering
Bill of Material

Part: AY11687
Description: WRENCH TOOL ASSY, WASHPIPE, 4 IN
Eng ID: 0
Drawing ID: AY11687 Rev No: A
Item Qty Units Part ID Eng ID Description

01 1.00 EA DT12590 0 TOOL, WRENCH, WASHPIPE, 4 IN, FW

02 1.00 EA DT12649 0 TOOL, WRENCH, WASHPIPE, 4 IN, FW
03 2.00 EA DT12646 PIN, WRENCH TOOL, 4in
04 2.00 EA M19-3007-010 FERRULE, 3/16, OVAL, ALUMINIUM
05 1.33 FT M21-2001-010 WIRE ROPE, 3/16, 7 x 19, STAINLESS
06 2.00 EA M24-2000-010 SAFETY PIN
07 3.00 FT M21-2000-010 WIRE ROPE, 1/16, 7 x 7, STAINLESS
08 4.00 EA M19-3006-010 FERRULE, 1/16, OVAL, ALUMINIUM

Printed: 2/27/2006 Page 1 of 1

 IF IN DOUBT.......PLEASE ASK!

03 06 07 08
02

01

04 05 SEE NOTES

NOTES:
1) ITEMS 04 AND 05 NOT SHOWN. LOOP WIRE THRU HOLE
IN HANDLE THEN CRIMP USING FERRULES. LOOP SHOULD
BE APPROX. 5" IN DIAMETER

DRAWN NDK 02/09/25

WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED DC 02/10/03
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D FJY 02/10/04 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x ± .030"
> 600 mm ± 3 mm -
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015"
± .005"
WRENCH TOOL ASSY, 4 IN
A 04/05/07 JRS ADDED ITEMS 7 & 8 WIRE AND FERRULES UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM
TRUE POSITION
± .010 IN 5 INCHES 0 TO 24" ± .06"
.005 ± .12"
AND INVENTION ARE RESERVED BY > 24" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 34 LBS 1:1 - AY11687 REV A
IF IN DOUBT.......PLEASE ASK!
 IF IN DOUBT.......PLEASE ASK!

03 06 07 08
01
02

04 05 SEE NOTES

NOTES:
1) ITEMS 04 AND 05 NOT SHOWN. LOOP WIRE THRU HOLE
IN HANDLE THEN CRIMP USING FERRULES. LOOP SHOULD
BE APPROX. 5" IN DIAMETER

DRAWN NDK 02/09/25

WELDING PROCEDURE UNLESS OTHERWISE SPECIFIED - ANSI/AWS D1.1-98 OR CSA W59-M1989 CHECKED DC 02/10/03
THIS PRINT AND DESIGN AND DETAIL TOLERANCE - UNLESS OTHERWISE SPECIFIED APPRV'D FJY 02/10/04 CANRIG DRILLING
SHOWN THEREON ARE THE PROPERTY MATERIAL TECHNOLOGY LTD.
AND INVENTION OF CANRIG DRILLING REMOVE SHARP CORNERS AND BURRS FABRICATING [METRIC] MACHINING IMPERIAL
TECHNOLOGY LTD.. THIS PRINT IS CASTING ± 1/16
0 TO 600 mm ± 1 mm
FURNISHED WITH THE UNDERSTANDING CONCENTRICITY .005 TIR DECIMAL .x ± .030"
> 600 mm ± 3 mm -
THAT IT IS NOT TO BE REPRODUCED
WITHOUT PERMISSION AND RETURNED
STRAIGHTNESS
SQUARENESS
± .005 IN 5 INCHES
± .010 IN 5 INCHES FABRICATING IMPERIAL
.xx
.xxx
± .015"
± .005"
WRENCH TOOL ASSY, 4 IN
A 04/05/07 JRS ADDED ITEMS 7 & 8 WIRE AND FERRULES UPON DEMAND. ALL RIGHTS OF DESIGN PARALLELISM
TRUE POSITION
± .010 IN 5 INCHES 0 TO 24" ± .06"
.005 ± .12"
AND INVENTION ARE RESERVED BY > 24" EST. WEIGHT SCALE PROJECT
No. Y/M/D BY REVISION CANRIG DRILLING TECHNOLOGY LTD.. MACHINED SURFACES 125
ANGULAR ± 2° ANGULAR ± 1° 34 LBS 1:1 - AY11687 REV A
IF IN DOUBT.......PLEASE ASK!
 Engineering
Bill of Material

Part: AY11730
Description: WASHPIPE REMOVAL TOOL SET, 3 IN
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Eng ID Description

01 1.00 EA AY11400 0 WASHPIPE CPLG TOOL ASSY, 3 IN

02 1.00 EA AY11679 0 WRENCH TOOL ASSY, WASHPIPE, 3 IN

Printed: 12/30/2003 Page 1 of 1

 Engineering
Bill of Material

Part: AY11731
Description: WASHPIPE REMOVAL TOOL SET, 4 IN
Eng ID: 0
Drawing ID: NO DRAWING Rev No: 0
Item Qty Units Part ID Eng ID Description

01 1.00 EA AY11531 0 WASHPIPE CPLG TOOL ASSY, 4 IN

02 1.00 EA AY11687 VSA WRENCH TOOL ASSY, WASHPIPE, 4 IN

Printed: 2/27/2006 Page 1 of 1

 WASH PIPE COUPLING & WRENCH TOOL
(3” & 4” WP)

1
INTRODUCTION........................................................................................................... 3
DESCRIPTION:............................................................................................................. 3
1) Wash Pipe Coupling Tool:...................................................................................... 3
2) Wash Pipe Wrench Tool ........................................................................................ 4
3) Wash Pipe Retaining Tool...................................................................................... 4
Operating Instructions ................................................................................................ 5
Sequence of operation – Removal of wash pipe: ....................................................... 5
Sequence of operation – Installation of wash pipe ..................................................... 7

Revision 03.12 1
Canrig Top Drive Drilling System

2 Revision 03.12
 Wash pipe Coupling & Wrench Tool

INTRODUCTION:

To improve the productivity and help eliminate safety hazards associated with the
removal of the Wash Pipe nuts, CANRIG has designed a Wash Pipe removal tool that is
safe, user friendly and more efficient. The tool consists of three parts, the coupling tool,
the wrench tool and the retaining tool.

DESCRIPTION:

1) Wash Pipe Coupling Tool:

The coupling consists of a split tubular where

both pieces are hinged by two pins on one side
while the other side has two removable pins to
open and close. The coupling has 4 lugs on
each end which are designed to fit into the lugs
on each of the upper and lower nuts. Each of
the nuts has 5 lugs which indicate that only 4
lugs will make contact with the coupling. The
coupling will fit between the two nuts as shown
below.

Picture shows the 3” Wash Pipe Coupling with Nuts

Revision 03.12 3
Canrig Top Drive Drilling System

2) Wash Pipe Wrench Tool

The Wrench is designed to make-up and breakout the lower nut only. As shown below,
the 3” Wash Pipe Wrench has four lugs and an opening that is large enough to fit around
the Wash Pipe and then slid down to fit on the lower nut. On the other hand, the 4” Wash
Pipe Wrench has 5 lugs, however two of the lugs are hinged to the main wrench to allow
it to fit over the Wash Pipe before sliding it down to fit onto the lower nut. Both the 3” and
4” Wash Pipe Wrenches have an arm that will rest against the open window in the
Bonnet when breaking out or making up the lower nut.

4” Wash Pipe Wrench 3” Wash Pipe Wrench

3) Wash Pipe Retaining Tool

The wash pipe retainer tool (P/N DT12826) fits between the wash pipe and the quill, to
prevent the wash pipe from sliding into the quill, once the lower nut is loose.

Wash Pipe Retainer Tool - P/N: DT12826

4 Revision 03.12
 Wash pipe Coupling & Wrench Tool

Operating Instructions

Sequence of operation – Removal of wash pipe:

When attempting to remove an old wash pipe where the packing is worn out, it may very
well be that the threads on the lower nut had lost tension. In this case, if you were to use
the wash pipe coupling tool first, the lower nut will most likely break out before the upper
nut does. Therefore, for the sake of saving time, it maybe more advantageous to tighten
the lower nut using the wash pipe wrench prior to using the wash pipe coupling tool.

CAUTION: a) The Torque Boost should NEVER be used when tightening the wash
pipe nuts due to the excessive torque that it generates. It maybe used
for aligning the nuts lugs only.

b) The top and lower nuts have left hand threads

c) Apply a liberal amount of anti-seize to the threads of both nuts prior

to tightening.

1. Install the wrench tool by fitting it around the wash pipe and then sliding it down to
fit onto the lower nut.

2. Set the drilling torque limit to ZERO. Next, advance the throttle in FORWARD
direction to approximately 10 o’clock position.

3. To prevent the wrench arm from slamming against the side of the bonnet window,
VERY SLOWLY increase the drilling torque to:

3” WP tool 4” WP tool
6000 Ft-lbs 8000 Ft-lbs

Once the proper torque has been applied for approximately 5 seconds, zero the
throttle and the drilling torque, and remove the wrench.

4. Align the top and bottom wash pipe nuts such that the lugs are in synchronization
(i.e. will allow the coupling tool to be installed), by rotating the Top Drive with the
torque boost Make-up or Break-out).

5. Remove pins from coupling tool to allow the tool to be opened

6. Pending wash pipe nut design you may have to remove the grease zirc before
installing the coupling tool.
Revision 03.12 5
Canrig Top Drive Drilling System

7. Install coupling tool between the upper and lower wash pipe nut.

8. Close the coupling tool and insert the pins (removed in step 5).

9. For loosening of the upper wash pipe nut (do not fully unscrew it, until the wash
pipe retainer tool has been inserted, see step 13), rotate the Top Drive reverse.
This is accomplished by first setting the Drill Torque limit to ZERO. Now move
the Joystick into the REVERSE position and advance the throttle to select very
slow rotation (approx. 10 o’clock position). Next, very slowly increase the Drill
Torque limit to the following limits:

3” WP tool 4” WP tool
6000 Ft-lbs 8000 Ft-lbs

Zero the torque limit and throttle, as soon as the nut breaks the connection. Make
sure that the top nut is not fully unthreaded, as it will be used to hold the wash pipe
in place until step 13.

10. Should the bottom wash pipe nut break before the top nut, remove the coupling
tool and perform steps 1 through 9, however, the make up torque for the lower nut
should be increased to 7000 ft-lb and 9000 ft-lb for the 3” and 4” nuts respectively,
otherwise proceed to step 11.

11. Remove the coupling tool and install the wrench onto the lower nut.

12. For loosening of the lower wash pipe nut, rotate the Top Drive in a reverse
direction. This is accomplished by first setting the Drill Torque limit to ZERO.
Now set the joystick to REVERSE and advance the throttle to select very slow
rotation (approx. 10 o’clock position). Next, very slowly increase the Drill Torque
limit to:

3” WP tool 4” WP tool
7000 Ft-lbs 9000 Ft-lbs

Zero the throttle, as soon as the nut breaks the connection. Any further rotation
can be done with the “Spin-out” mode. Apply the Spin-out” function, until the lower
nut is fully unthreaded.

13. Remove the wrench and install the wash pipe retainer tool (P/N DT12826)
between the wash pipe and the quill, to prevent the wash pipe from sliding into the
quill, once the lower nut is loose.

14. Continue to loosen (unthread) the upper nut by hand until is completely free.
Remove the wash pipe assembly.

6 Revision 03.12
 Wash pipe Coupling & Wrench Tool

Sequence of operation – Installation of wash pipe

15. After the wash pipe assembly has been properly assembled, make sure that the
threads of both the top and lower nuts have a liberal amount of anti-seize
coating. Insert the wash pipe assembly into the Top Drive through the large
bonnet window and start both nuts (by hand) until at least two full turns of thread
are engaged. Note: Both threads are LEFT-HAND.

16. Move the torque setting and throttle to zero. Install the coupling tool (as per steps
4-8).

17. For tightening of the wash pipe, rotate the Top Drive (with the electric motor)
clockwise. First, set the drill torque to zero. Next, using the “SPIN-FWD” function,
rotate the quill until the wash pipe nut “shoulders up” (this will tighten the nut to
approximately 3000 Ft*lbs).

18. Now move the Function joy-stick (JS1) in the Drill mode and advance the throttle
to slow rotation (approx. 10 o’clock position). Slowly move the torque limit to the
following setting and hold for 5 seconds:

3” WP tool 4” WP tool
4500 Ft-lbs 6000 Ft-lbs

Zero throttle and torque limit.

19. Check wash pipe seals for any leak. If the seals are still leaking, repeat step 17
(above) by slowly increase torque limit 500 ft*lbs above previous setting until seals
are tight. Do not exceed the following maximum torque values:

3” WP tool 4” WP tool
6000 Ft-lbs 9000 Ft-lbs

If sealing of the wash pipe is not possible with the above maximum torque values,
the packing may be defective and needs to be replaced with a new unit.

20. Once a proper seal has been accomplished, remove the coupling tool. This
concludes the installation sequence.

Revision 03.12 7