UNCONROLLED IF PRINTED

Standardized Work
Department: revision
Position: date:

Task # Work Element Description Key Points Notes/ Diagrams

MFG Proc No 249 Rev Level 000 file:///conversion/tmp/activity_task_scratch/562920871.xlsx date of last revision: 14Feb17
 UNCONROLLED IF PRINTED

Prepared By:

Checked By:

Approved By: # details revision date Name

MFG Proc No 249 Rev Level 000 file:///conversion/tmp/activity_task_scratch/562920871.xlsx date of last revision: 14Feb17
 UNCONTROLLED IF PRINTED

Standardized Work
Department: revision
Position: date:

Task # Work Element Description Key Points Notes/ Diagrams

Prepared By:

Checked By:
WIP Measurement/ Quality Check Safety
Setting
Approved By: # details revision date Name

MFG Proc No 249 Rev Level 000 file:///conversion/tmp/activity_task_scratch/562920871.xlsx date of last revision: 14Feb17
 UNCONTROLLED IF PRINTED

Standardized Work
Department: revision
Position: date:

Task # Work Element Description Key Points Notes/ Diagrams

Prepared By:

Checked By: Measurement/ Quality Check Safety

WIP Setting
Approved By: # details revision date Name

MFG Proc No 249 Rev Level 000 file:///conversion/tmp/activity_task_scratch/562920871.xlsx date of last revision: 14Feb17
 UNCONTROLLED IF PRINTED

Standardized Work
Department: Die Maintenance revision
Position: Tool Maker
Rebuilding Nitrogen Cylinders date: 15-May-17

Task # Work Element Description Key Points Notes/ Diagrams

Leaking seal, leaking schrader Deep galling causing Deep wear rings causing The cylinder rebuild kit
1 Identify the issue with the cylinder.
valve. cylinder to be no good cylinder to be no good part number
Bent rod, damaged rod,
Inspect the cylinder for any damage that would
2 make the rebuild unsucsessful.
damaged housing, rust, steps Use to
or deep scratches remove
If cylinder doesn’t have any major damage schrader
Example T2B-1500,T3- valve
3 continue by identifying the cylinder model and
1000,T3T-6600, TNKS-2400
size.
Locate rebuild kit and make sure the part number The part number for the kit is
4 on the kit matches the part number on the engraved on the side of every
cylinder. cylinder.
Use to drain
Do not drain cylinder by nitrogen
To rebuild the cylinder start by making the sure it it removing the schrader valve. If from cylinder
5 completely drained of nitrogen by using the proper you can't compress the cylinder
tool. by hand it is not drained
completely. Task 2
Task 2
Task 4
After the nitrogen is completely drained remove Task 5
6 schrader valve.

7 Remove the dust cover.

Cylinder part
Use dead blow hammer on the number
8 Use cup to depress internal seal.
cup.

Do not use anything but the Task 3

lock ring pliers because it could Maximum
9 Remove the lock ring using the proper tools.
damage the inside of the charging
cylinder. pressure
Task 15
10 Remove rod and inner seal.

Clean and remove all dirt, oil, and grime with

11 cleaner and wipe dry with clean rag. Amount of
fluid used
Use cylinder oil to lube all seals and pour the Check hyson catalog or during
12 correct amout of remaining oil in the bottom of the cylinder engraving for correct rebuild Task 12
cylinder housing. oil amount.
Install new components in the opposite order that Make sure lock ring is seated
13 they were disassembled. properly. Task 4

Reinstall schrader valve, point the rod away from Do not add nitrogen quickly and
Rebuild kit
needed to
14 you or others and slowly add nitrogen until shaft is make rod slam against the lock
rebuild
seated against lock ring. ring.
cylinder

Charge cylinder to recommended Bar and check Recommended Bar is engraved

15 for leaks. on the side of the cylinder.

If cylinder is being used with piping, completely

16 drain nitrogen and remove schrader valve.
Prepared By: Jamie Holmes
Checked By: Measurement/
WIP Setting Quality Check Safety

MFG Proc No 249 Rev Level 000 file:///conversion/tmp/activity_task_scratch/562920871.xlsx date of last revision: 14Feb17
 UNCONTROLLED IF PRINTED

Measurement/
WIP Setting
Approved By: # details revision date Name

MFG Proc No 249 Rev Level 000 file:///conversion/tmp/activity_task_scratch/562920871.xlsx date of last revision: 14Feb17