Opstandard

Department: revision
Position: date:

Task # Work Element Description Key Points Notes/ Diagrams

Prepared By: Heather Moore

Checked By: Jeff Thompson
Approved By: Greg Prater # details revision date Name
 Opstandard
Department: revision
Position: date:

Task # Work Element Description Key Points Notes/ Diagrams

Prepared By: Heather Moore

Measurement/
Checked By: Jeff Thompson WIP Setting Quality Check Safety
Approved By: Greg Prater # details revision date Name
 Standardized Work
Department: Die Maintenance This is to standardize the use of the spotting press to insure a quality repair (clearance ,engagement and proper revision
5-Aug-16
Position: Tool Maker movement of die components) after every repair. date:

Task # Work Element Description Key Points Notes/ Diagrams

Make sure safety blocks are

Spotting Press
1 After repairing cutting edges, replaceing punch's and installed on all 4 corners of die.
buttons, check or repair lifter. Verify work in spotting Follow safety standards noted on
press. spot press.
Make sure pad is out and die is
2 Close and prepare die for die spotting
on safety blocks
Clean press bolster, clean bottom of die, safely
put die on bolster and double check key slots and
Make sure top and bottom of
pin. Check top of die before bringing ram down
3 also look at upper ram for slugs / Damage etc.
die is clean and upper and
lower bolster clean
Before running bolster in check tracks and top of
bolster plate.

Clamp upper die to ram, use 4 T bolts with washers, Check and inspect T bolts, upper /
4 open die slowly until both dies are separated. lower bolsters, and top / bottom
of die for damage and debris.

For trim repair engage slowly ,clay can be used to

match trim lines before engaging, adjust/grind
Install 1mm shims on
clearance if needed. For punch and bushing
bottoming blocks to simulate
repairs, paint the punch and insure centering and
press condition. Use the
5 clearance is ok. Also check the nesting/bearing
spotting press to check trim,
on bushing. Lifters need to be checked for
punch and bushing clearance
movement and interference. The purpose of this
and lifter movement.
standard is to utilize the spotting press to verify
work done.

After spotting is complete secure safety blocks and

6 slowly bring ram down until you touch the blocks. Be careful not to overload blocks.
If to much pressure is applied
blocks could be squeezed out.
After ram is down and upper die is safely on Insure all T clamps have been
7 lower blocks unclamp the upper die. removed from upper die. Install 1mm shims on bottoming blocks to simulate press condition.
Move ram slow to insure no
8 Slowly bring upper ram back to home position. clamps are still holding upper
die.

9 If lower die has been clamped remove T clamps.

Bring bolster back to load / unload position and

10 safely remove die.
Assemble die for production and fill out the (Work order, Follow up, 4M
11 proper paper work that applies to repair. change point, First product tags.)
Prepared By: Mark Rhodes 8/5/2016 MR
Checked By: Chris Jones 8/5/2016 CJ Measurement/
WIP Quality Check Safety
Setting
Approved By: Chris Jones # details revision date Name