Professional Documents
Culture Documents
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CPSS Emergency
MASTERYS EM
1 0 t o 8 0 k VA
Manual de instalación y uso ES
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CERTIFICATE AND CONDITIONS OF WARRANTY
This SOCOMEC continuous power system is guaranteed against any manufacturing or material defects.
The warranty is valid for 12 (twelve) months from the commission date, provided activation is carried out by SOCOMEC person-
nel or personnel from a support centre authorised by SOCOMEC, and no more than 15 (fifteen) months from being shipped from
SOCOMEC.
The warranty is valid throughout national territory. If the UPS is exported abroad the warranty will only cover the parts used to repair
faults.
The warranty is valid ex-works and covers labour and parts used to repair the faults.
load, batteries);
• Insufficient or inappropriate maintenance;
• When maintenance, repairs or modifications have not been carried out by SOCOMEC personnel, or personnel from a support
centre authorised by SOCOMEC.
• If the battery has not been recharged in accordance with the terms indicated on the packaging and in the manual, in the event of
long periods of storage or UPS inactivity.
SOCOMEC may, at its own discretion, opt for the repair of the product or the replacement of faulty or defective parts with new parts,
or with used parts of equivalent quality to new parts with regard to function and performance.
Defective or faulty parts replaced free of charge must be made available to SOCOMEC, which becomes the sole owner.
Replacement or repair of parts, or any modifications to the product during the warranty period, will not extend the duration of the
warranty.
SOCOMEC will not be responsible for damages under any circumstances (including, without limitations, damage for loss of earnings,
interruption of activity, loss of information or other financial losses) arising from the use of the product.
These conditions are subject to Italian law. Any disputes fall under the jurisdiction of the Court of Vicenza.
SOCOMEC retains the full and exclusive ownership rights to this document. Only a personal entitlement to use the document for the
application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification, distribution of this
document, either partially or wholly and in any manner, is strictly prohibited except upon Socomec’s express prior written consent.
This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without prior
notice.
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SUMMARY
1. SAFETY STANDARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. IMPORTANT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2. DESCRIPTION OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1. ELECTRICAL REQUIREMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
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4. OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1. SWITCHES AND INTERFACES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5. CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.1. INPUT CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.2. EXTERNAL BATTERY CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.3. GENERATOR CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.4. EXTERNAL ESD CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6. CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7. MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1. DISPLAY OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.2. TREE MIMIC PANEL MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.3. MENU FUNCTION DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
8. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.1. UPS 10 TO 40 KVA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.2. UPS 60 TO 80 KVA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
9. OPERATING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.1. MODE WITH SWITCHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.2. MODE WITH NON PERMANENT SWITCHING . . . . . . . . . . . . . . . . . . . . . . . . 28
9.3. MODE WITHOUT CUT OFF (CONVERTER MODE) . . . . . . . . . . . . . . . . . . . . . 29
9.4. MODE WITH SWITCHING AND ADDITIONAL SWITCHING DEVICE FOR PARTIAL
TRANSFER OF THE LOAD (FOR 60 TO 80 KVA UPS ONLY) . . . . . . . . . . . . . . . . 29
9.5. BYPASS MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
12. MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
12.1. PREVENTIVE MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
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1. SAFETY STANDARDS
1.1. IMPORTANT
• This document provides important instructions for the safe use, movement and connection of the Masterys uninterruptible power
system (UPS).
• SOCOMEC retains the full and exclusive ownership rights over this document. Only a personal right to use the document for the
application indicated by SOCOMEC is granted to the recipient of this document. The reproduction, modification, distribution of this
document either partially or wholly, and in any way, is strictly prohibited except upon Socomec’s express prior written consent.
• This document is not a specification. SOCOMEC reserves the right to make any changes to the information provided without prior notice.
• The unit must only be installed and activated by qualified technical personnel who have been authorised by SOCOMEC.
They MUST stand at the sides of the UPS with respect to the direction of movement.
The installer is responsible for implementing the backfeed protection with the use of AC input line isolation devices
external to the UPS.
• For the purpose of warning electrical technicians against backfeed situations not caused by the UPS, which may arise when a
particular load fault is present while the UPS is operating in stored energy mode, or while unbalanced loads are supplied through
a particular power distribution system e.g. an impedance grounded IT system, the installer must attach the labels provided to all
primary power isolators installed remotely from the UPS area and on external access points, if present, between the said isolators
and the UPS. In particular the label must be attached to the external AC input line isolation service (backfeed insulation).
• The UPS may be powered from an IT distribution system with a neutral conductor.
• Keep this manual in a convenient place for future consultation.
• If the unit fails it must only be repaired by authorised technicians who have been specially trained for this purpose.
• This equipment complies with European Community directives for industrial equipment and bears the approval mark
• The UPS requires three-phase plus neutral input connections (3P+N).
• Do not connect the output neutral to ground. The UPS does not modify the neutral setup of the system; the use of an isolation
transformer is required should it be necessary to modify the neutral setup downstream of the UPS.
• Before connecting any external battery cabinets, ensure they are fully compatible with the UPS model used.
• The use of external battery cabinets not supplied by the manufacturer is not recommended.
• Switch off and isolate the UPS and wait for 5 minutes before removing the protection panels in order to carry out work on live parts.
• Risk of explosion if the batteries are replaced with others of the wrong type.
• Used batteries must be disposed of at authorised waste disposal centres
It is very dangerous to touch any part of the batteries as there is no insulation between the batteries and the mains
power source.
CAUTION!
A battery can present a risk of electrical shock and high short circuit current.
1. SAFETY STANDARD
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The following precautions should be observed when working on batteries:
a) Remove watches, rings or other metal objects.
b) Use tools with insulated handles.
c) Wear rubber gloves and boots.
d) Do not lay tools or metal parts on top of batteries.
e) Disconnect the charging source prior to connecting or disconnecting battery terminals.
f) Determine if battery is inadvertently grounded. If inadvertently grounded, remove source from ground. Contact with any part of a
grounded battery can result in electrical shock. The likelihood of such shock can be reduced if these ground connections are remo-
ved during installation and maintenance (applicable to equipment and remote battery supplies without a grounded supply circuit).
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If used for particular critical applications such as life support systems, medical applications, commercial transportation, nuclear
facilities or any other application or systems where product failure is likely to cause substantial harm to people or property, the
products may have to be adapted.
For such use please contact SOCOMEC beforehand to check if these products meet the required level of safety, performance,
reliability and comply with applicable laws, regulations and specifications.
GROUND TERMINAL
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2. LOCATION AND HANDLING REQUIREMENTS
A cooling system may be required in order to maintain the ambient temperature values.
To position the unit correctly see the diagrams below.
All packaging must be recycled in compliance with existing legislation in the country where the system is installed.
20 cm
B
40 cm
40 cm
20 cm 20 cm B 90°
UPS OR OTHER
UPS OR OTHER
UPS OR OTHER
CABINET
CABINET
CABINET
UPS UPS
A A
A. power cables
1,5 m
1,5 m
B. control cables
2.2. HANDLING
• The packaging guarantees the stability of the unit during shipping and physical transfer.
• The unit must remain in a vertical position during all shipping and handling operations.
• Ensure that the floor is strong enough to support the weight of the unit.
• Carry the packaged unit as close as possible to the installation site.
• The unit has wheels that can be used to move it for short distances.
The unit must be handled by at least two people. They must stand at the sides of the UPS with respect to the direc-
tion of movement.
When moving the unit on even slightly sloping surfaces, use the locking equipment and braking devices to ensure
that the unit does not fall over.
When the equipment is transferred from a cold to a warm place wait approx. two hours before putting the unit into
operation.
CAUTION IF DAMAGED.
If the unit is found to be damaged externally or internally, or any of the accessories are damaged or missing, contact
SOCOMEC.
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3. ELECTRICAL INSTALLATION
NOTE!
Before carrying out any operations on the unit read the Safety standards chapter carefully.
The table below shows the size of the input protection devices recommended for correct installation.
Size of input protection devices
Magneto- Magneto-ther- Differential Input/Output cable Battery cable core Battery
UPS
thermal input(1) mal Aux Mains(1) input(5) core size size protection(4)
(kVA) (A) (A) (A) (mm2) (mm2) (A)
selective type(5) Min Max(3) Min Max(3)
32 6
10 3/1 (100 if common 100 0.5 (16 aux mains 35 6 35 50 Gr
input mains) and output)
32 6
15 3/1 (100 if common 100 0.5 (25 aux mains 35 6 35 50 Gr
input mains) and output)
40 10
20 3/1 (125 if common 125 0.5 (35 aux mains 35 10 35 50 Gr
input mains) and output)
10 3/3 32 32 0.5 6 35 6 35 50 Gr
15 3/3 32 32 0.5 6 35 6 35 50 Gr
20 3/3 40 40 0.5 10 35 10 35 50 Gr
30 3/3 63 63 0.5 16 35 16 35 100 Gr
40 3/3 80 80 0.5 25 35 25 35 100 Gr
60 3/3 125 125 0.5 35 50 50 95 200 aR
80 3/3 160 160 0.5 50 50 70 95 250 aR
1
Recommended magneto thermal switch: four poles with intervention threshold ≥ 10 In (curve C). It is necessary to use a D curve selective
breaker if an optional external transformer is used.
2
In systems with two or more UPSs operating in a redundant or power parallel configuration.
3
Determined by the size of the terminals.
4
Protection on the external battery cabinet (preferably 2 bipolar protection devices or one quadripolar).
5
Caution! Use type B four-pole selective (S) circuit breakers. Load leakage currents are added to those generated by the UPS and during transi-
tory phases (power failure and power return) short current peaks may occur. If loads with high leakage current are present adjust the differential
protection. It is advisable in all cases to carry out a preliminary check on the earth current leakage with the UPS installed and operational with
the definitive load, so as to prevent the sudden activation of the above switches.
The UPS is designed for transitory overvoltages in category II installations. If the UPS is part of the building’s electric
circuit or is likely to be subject to transitory overvoltages in category III installations, further external protection must
be provided, either on the UPS or in the AC power supply network to the UPS. Additionally, the ‘surge arrestor’ option,
specially designed to protect against residual overvoltages in category III installations, can be installed in the external
manual bypass cabinet. If used, the distance between the UPS and the centralised 4 kV SPD protection devices type
1 must be Up ≤ 4kV is ≥ 15m.
In the event of three-phase distorting loads connected in output, the current on the neutral conductor may have a
value that is 1.5 - 2 times the phase value (also for the input bypass). In this case, size the neutral cables and the input/
output protection adequately.
IMPORTANT!
Protective earthing conductor (PE) must have sufficient current-carrying capacity.
The PE cable core size must be chosen according to the PROTECTIVE CURRENT RATING of the earth circuit which
depends on the provision and location of protective overcurrent devices.
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Backfeed protection
If the UPS does not have an automatic protection device against current backfeed, the operator/installer must attach a warning
label to all mains power disconnecting switches installed at a distance from the UPS area. This serves to remind technicians of
the fact that the circuit is connected to a UPS (refer to 'SAFETY STANDARDS' chapter in this manual and paragraph 4.5.3. of the
EN62040-1-1 2003-11 standard).
The label is supplied with the system.
The backfeed protection device may be built into the system (only on specific request), or an electromechanical switch may be
installed externally at the UPS input.
• If the UPS has this protection incorporated, proceed with the connections as described in paragraph 2.5 of this manual.
• To install the external backfeed protection it is necessary to use the BKF card and an external electromechanical switch that
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should be installed as close as possible to the UPS. For further information on the connection and type of remote switch please
refer to chapter 'STANDARD FEATURES AND OPTIONS'.
WARNING!
The neutral is not disconnected as, even in the event of a single fault on the UPS, it never has high potential when
the mains and/or auxiliary power supplies are disconnected upstream. This is to prevent transformation of the power
source to the UPS every time there is a power failure.
If under certain irregular conditions, or due to the installation upstream (e.g. undetected and protected earth fault, or
high leakage in a phase, or with IT systems) there is a hazardous potential on neutral, a suitable isolating switch must
be provided on the neutral as well, or else there must be a detection, signalling and protection system.
NOTE
For equipment with separate Emergency Mains, it must be possible to make the neutral of the Emergency Mains
line electrically common with the neutral of the main input feed line.
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4. OVERVIEW
Options slot 1
Ethernet network
USB connector
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Q6
Options slot 2
Q2
Q1
AUX
MAINS
Q2 Q6
2
1
MAINS OUT
Q1 0
B
B1
Q1, Q2 switches
Switch in position 0 Switch in position 1
Q6 switch
Switch in position 0 (OFF) Switch in position 1 (UPS) Switch in position 2 (BYPASS)
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Switch Position Description Function
0 Open If closed, this switch connects the UPS batteries to the DC/
Q1 1 Closed (normal operating position) DC converter stage to power the inverter in the event of a
mains failure.
0 OFF (batteries will be discharged) This switch provides the primary power supply to the UPS.
Q2 1 ON (normal operating conditions) In a configuration with separate mains this switch only inter-
rupts the rectifier power supply.
OFF This completely isolates the UPS output by removing the volt-
0 age from the applications in any operating conditions. It is used
for the emergency shutdown of the system (internal ESD).
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Options slot 1
Serial connector RS232/485
USB connector
Options slot 2
Ethernet network
Serial connector RS232
Q3
Q5
Q4
Q5
Q4
AUX
MAINS
Q3
MAINS OUT
4. OVERVIEW
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Q2-Q4, Q3, Q5 switches
Switch in position 0 (OFF) Switch in position 1 (ON)
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(1) WARNING! In this configuration the mains power supply to the rectifier cannot be isolated inside the UPS, only via external
protection devices.
(2) Connects the UPS output to the inverter (continuous power supply).
(3) Connects the output directly to the auxiliary mains input (manual bypass).
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5. CONNECTIONS
NOTE!
Before carrying out any operations on the UPS read the Safety standards chapter carefully.
Switch off the UPS, remove the power, open the switches for any external battery cabinets, isolate the system and
wait for 5 minutes before working on the terminal board or any internal UPS parts.
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The terminal board shown is the most complete version including all options. In basic models or versions with internal
batteries the terminal board has fewer terminals. Refer to the names of each terminal to identify it during connection.
REMOVAL
5.1-1 UPS 10 to 80 kVA
+B2
+B1
–B2
–B1
L13
L23
L33
L12
L22
L32
L11
L21
L31
N3
N2
N1
L1
L2
L3
N
POWER SHARE OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXTERNAL BATTERY
8 cm max
For 60 to 80 kVA only
CONNECTION
• Connect the ground lead to the terminal with the corresponding symbol.
• Connect the input cables to the terminals labelled 'MAINS SUPPLY' L1, L2, L3, N. (observing phase cycle direction).
• Go to step F if the UPS in use has been configured in bypass blocked mode. Connect the cables for the separate auxiliary power
supply (if present) to the terminals labelled 'AUX MAINS SUPPLY' L11, L21, L31, N1 (observing phase cycle direction).
If there is no separate mains for the bypass it is advisable to obtain one from the primary mains using either of the two methods set out below.
Mains
Mains AUX
Mains
5. CONNECTIONS
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5.1-3
L11A N1A
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+B2
+B1
–B2
–B1
L13
L23
L33
L12
L22
L32
L11
L21
L31
N3
N2
N1
L1
L2
L3
N
POWER SHARE OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXTERNAL BATTERY
L1 L2 L3 N
5.1-4
+B2
+B1
–B2
–B1
L13
L23
L33
L12
L22
L32
L11
L21
L31
N3
N2
N1
L1
L2
L3
N
POWER SHARE OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXTERNAL BATTERY
L1 L2 L3 N
• Connect the output cables to the terminals labelled 'OUTPUT' L12, L22, L32 and N2.
• Connect the external battery cables (if present) to the terminals labelled 'EXTERNAL BATTERY' +B2, -B2, -B1, +B1.
• Connect the Power Share cables to the terminals labelled 'POWER SHARE' L13, L23, L33, N3, (if the option is available).
Note: If the system is installed on a raised floor (such as in a data processing room):
- leave a space of at least 20 cm between the power and the control cables;
- avoid parallel channelling over long distances; choose cables crossing at 90° instead.
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ASSEMBLY
5.1-5 UPS 10 TO 40 kVA
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5. CONNECTIONS
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5.2. EXTERNAL BATTERY CONNECTION
If the UPS has internal batteries it is prohibited to connect external battery cabinets.
Use double insulated cables or the cables supplied with the unit to connect the UPS to the battery cabinet. The
length L of battery cable must not be more than 8 metres long for the 10 to 40 kVA range (if L > 8 m please contact
the support service).
Cabling errors with inverted battery polarity may cause permanent damage to the equipment.
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6. CONTROL PANEL
6-1
Luminous bar
6. CONTROL PANEL
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6-2 Meaning of symbols
M3 M18
M4-M7
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M19-M28
M1
M2 M8
M30
M9
M10 M11
M29
M12 M13 M31
Meaning of symbols
Code Description Condition
Load on bypass, in Eco-mode or Maintenance bypass closed Steady
M1
Automatic bypass alarm Flashing
Input rectifier active Steady
M2
General input rectifier alarm Flashing
Battery OK Steady
M3
Battery alarm Flashing
Remaining battery capacity Steps of 25%
M4-M7
Battery recharging Sequence M7 M4
Inverter on Steady
M8
General inverter alarm Flashing
M9 Switch Q3 closed and output voltage present Steady
Input mains OK Steady
M10
Input mains alarm Flashing
M11 Inverter on Steady
Module 1 present Steady
M12
General module 1 alarm Flashing
Module 2 present Steady
M13
General module 2 alarm Flashing
Load present Steady
M18
Overload Flashing
M19-M28 Output load indicator Steps of 10%
M29 Routine maintenance alarm/warning Flashing
Activation code alarm Flashing
M30
General alarm Steady
M31 LAN connection ready (Cable Connected) Steady
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7. MENU
7-1
Current menu
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7. MENU
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7.3. MENU FUNCTION DESCRIPTION
ALARMS MENU
This is used to display all the alarms that are active at the time of access. The alarms menu is activated automatically when an alarm
condition occurs.
ALARMS menu
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Alarms Description
A00 GENERAL ALARM
A01 BATTERY ALARM Battery circuit failure or faulty operation.
A02 OUTPUT OVERLOAD Power required in output over the limits.
A06 AUXILIARY MAINS OUT OF TOLERANCE The voltage or frequency limits accepted by the bypass have been exceeded.
A07 OVER TEMPERATURE Temperature excessive or ventilation problems.
A08 MAINTENANCE BYPASS ACTIVE Q5 in position 1.
A17 IMPROPER CONDITION OF USE Improper conditions of use verified (load, mains, and temperature).
A18 BLOCKING INVERTER FOR OVERLOAD Inverter shutdown due to overload.
Error in the configuration parameters (e.g. different parameters between
A20 WRONG CONFIGURATION
several UPSs in parallel).
A22 INPUT MAINS OUT OF TOLERANCE The voltage or frequency limits accepted by the rectifier have been exceeded.
A23 RECTIFIER GENERAL ALARM Rectifier fault.
A25 INVERTER GENERAL ALARM Inverter fault.
A26 BATTERY CHARGER GENERAL ALARM Battery charger fault.
A29 BYPASS GENERAL ALARM Bypass fault.
A30 STOP FOR OVERLOAD The duration of the overload has inhibited the bypass.
A32 MODULE 1 GENERAL ALARM Module 1 failure.
A33 MODULE 2 GENERAL ALARM Module 2 failure.
A38 EXTERNAL ALARM 1 Signalling from ADC input.
A39 EXTERNAL ALARM 2 Signalling from ADC input.
A40 EXTERNAL ALARM 3 Signalling from ADC input.
A41 EXTERNAL ALARM 4 Signalling from ADC input.
This alarm indicates that a critical fault has occurred on the UPS. Where a
maintenance contract with the Remote Monitoring option is in place, the
A42 REMOTE SERVICE ALARM
procedure for analysing the UPS via remote connection will be automatically
activated by your service centre provider.
The power required by the load no longer allows the preset redundancy
A43 REDUNDANCY LOST
N+x to be maintained (for UPSs in parallel only).
A44 PERIODIC SERVICE CHECK-UP Warning for routine inspection by support service.
A47 MAX BATTERY TEMPERATURE Battery cabinet temperature control.
A49 BATTERY DISCHARGED Available battery energy has been used.
A51 OPTION BOARD GENERAL ALARM Fault related to the optional PCBs in the slots.
A56 GENERATOR SET GENERAL ALARM Minor alarm on generator set.
A57 GENERATOR SET FAULT Major alarm on generator set.
A58 E.S.D. ACTIVATED The remote emergency shutdown command has been activated.
A59 BATTERY CIRCUIT OPEN The battery switch is open
A60 FAN FAILURE Fans faulty or blocked.
A61 PHASE ROTATION FAULT Wrong phase cycle direction.
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MEASUREMENTS MENU
This menu is used to display all the measurements relating to the UPS input, output and the battery.
For models with single phase input or output, the voltage and current displays are adjusted automatically.
7. MENU
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COMMANDS MENU
This is used to send various immediate commands to activate the UPS or various operating modes. It can also be used to send
extended commands to define some UPS settings. To activate the commands select the command with UP or DOWN ,
press ENTER, select YES or NO to execute and press ENTER to confirm. The EXTENDED CONTROLS menu can only be seen if it
is enabled in the menu CONFIGURATION.
PARAMETERS MENU
Displays only the configuration parameters set for the UPS.
The messages in this menu are identified by an asterisk in the configuration service menu.
The parameters can only be changed by entering the service / configuration menu.
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SERVICE MENU
This is used to change the configuration parameters, insert the warranty activation code and display the service code.
Activation code menu
During activation of the equipment a warranty activation code, made up of four characters, is requested to complete the start-up
procedure.
The activation code is provided directly by the reference Support Centre upon communication of the equipment serial number
which is displayed in the next message by pressing ENTER.
When the Support Centre is contacted for the activation code, detailed information can be obtained on the UPS functions avail-
able and routine maintenance schedules.
Enable code entry by pressing ENTER (two asterisks will appear). Select the first character with the UP and DOWN keys
and confirm with ENTER to accept the character. Then move on to the next character. Pressing the ENTER key after selecting
the fourth character activates the code.
7. MENU
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PRESENT CONFIGURATIONS menu
A Parameter Description Allowed values
LANGUAGE SELECTION Selects the required language DE-EN-ES-FR-IT, other lan-
guages on request
• NUMBER OF MODULES Only appears with parallel systems. 1-2
Indicates the number of UPSs in the system.
• REDUNDANCY LEVEL Only appears with parallel systems. FROM 0 TO THE NUMBER
Indicates the number of redundant UPSs. OF MODULES LESS ONE
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SERVICE CODE MENU
This displays the service code to be sent to the support service to make an accurate and rapid diagnosis of the problem. In the
event of a fault, select the menu SERVICE > SERVICE CODE and inform the support centre of the code displayed.
7.3-1
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7.3-2
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8. OPERATING PROCEDURES
SWITCHING ON
• Set switch Q1 and/or the external batteries switches to position 1 (battery circuit closed).
• Apply voltage to the UPS.
• Set switch Q2 to position 1 (input mains ON).
• Wait for the mimic panel to start up.
• Activate the START PROCEDURE from the COMMANDS menu on the mimic panel.
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SWITCHING OFF
Shutdown interrupts the power supply to the load and stops the UPS and the battery charger.
• Activate the STOP PROCEDURE from the COMMANDS menu on the mimic panel, wait approx. 2 minutes for shutdown (the
controlled shutdown of any servers is managed via the shutdown software).
• Set disconnecting switch Q6 to position 0 (inverter in output OFF).
• Set switch Q1 and/or battery switches to position 0 (battery circuit open).
• Set switch Q2 to position 0 (input mains OFF).
BYPASS OPERATIONS
Switching onto manual bypass
Switching onto manual bypass creates a direct connection between the UPS input and output, completely excluding the equipment
control element.
This operation is performed in the event of standard maintenance on the equipment, so as not to remove the power supply from
the load, or in the event of a serious failure while waiting for the equipment to be repaired.
• From the mimic panel set the HIGH EFF. MODE command from the IMMEDIATE COMMANDS menu.
• Wait for the command to be executed (bypass line on the M1 display on). If this does not take place, suspend the operation (the
auxiliary mains is not suitable for the load).
• Set disconnecting switch Q6 to position 2.
• Set switch Q1 and/or battery switches to position 0 (battery circuit open).
• Open the switch Q2.
If there is an external manual bypass carry out the procedure described above before activating this switch.
• From the mimic panel set the NORMAL MODE command from the IMMEDIATE COMMANDS menu.
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EMERGENCY SHUTDOWN
Should it be necessary to interrupt the continuous power supply provided by the UPS quickly (emergency shutdown), this can be
implemented by putting disconnecting switch Q6 to position 0 (zero) or, where applicable, by activating the emergency button/
switch connected to the ADC PCB.
SHUTDOWN
Shutdown interrupts the power supply to the load and stops the UPS and the battery charger.
• Activate the stop procedure from the commands menu on the mimic panel, wait approx. 2 minutes for shutdown (the controlled
shutdown of any servers is managed via shutdown software).
• Set switch Q3 to position 0 (inverter in output OFF).
• Set the battery switches to position 0 (battery circuit open).
• Set switch Q4 to position 0 (input mains OFF).
8. OPERATING PROCEDURES
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EXTENDED OUT OF SERVICE
In the event of an extended period of UPS inactivity, the batteries must be recharged regularly. Recharging should be carried out
every three months.
• Put the external battery switches to position 1 (battery circuit closed).
• Apply voltage to the UPS.
• Set switch Q4 to position 1 (input mains ON).
• Set or keep switches Q3 and Q5 to position 0 (inverter in output OFF and bypass OFF).
• The battery must be charged for at least ten hours.
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BYPASS OPERATIONS
EMERGENCY SHUTDOWN
Should it be necessary to interrupt the continuous power supply provided by the UPS quickly (emergency shutdown), this can be
implemented by putting switch Q3 to position 0 or, where applicable, by activating the emergency button/switch connected to
the ADC PCB.
The UPS output can only be electrically disconnected by means of Q3.
If the UPS is operating from the manual bypass (Q5 in position 1) with mains present, the emergency shutdown does not interrupt
the power supply to the load. In emergency conditions all the power supplies upstream of the UPS must be disconnected.
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9. OPERATING MODES
9. OPERATING MODES
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9.3. MODE WITHOUT CUT OFF (CONVERTER MODE)
9.3-1 Operating mode with Bypass block (locks out In converter mode the UPS can supply a fully stabilised sinu-
the switch-over to bypass mode) soidal output voltage with a different frequency from the input
power line (50Hz or 60Hz is available as output frequency value).
IMPORTANT!
Only set this mode on UPS units with the auxiliary
mains (AUX MAINS) disconnected!
Do not set this mode on UPS units with common
mains lines as it could damage the load!
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9.4. MODE WITH SWITCHING AND ADDITIONAL SWITCHING DEVICE FOR PARTIAL
TRANSFER OF THE LOAD (FOR 60 TO 80 kVA UPS ONLY)
9.4-1 Standard operating mode with emergency load Refer to 'Power share' chapter.
connected on the Power Share socket (optional)
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10. STANDARD FEATURES AND OPTIONS
Options slot 1
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Ethernet network
USB connector
Serial connector RS232/485
Serial connector RS232
Options slot 2
Options slot 1
Serial connector RS232/485
USB connector
Options slot 2
Ethernet network
Serial connector RS232
C D
RS232/485 pinout RS232 for Modem pinout
1 Not connected 1 Reserved
2 RX for RS232 2 RX for RS232
3 TX for RS232 3 TX for RS232
4 Data + for RS485 4 Reserved
5 GND 5 GND
6 Data − for RS485 6 Not connected
7 Reserved 7 RTS
8 Not connected 8 CTS
9 +12 V 9 +12 V
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10.2. STANDARD WEBPAGES
It is possible to remotely monitor the UPS using an Internet browser from a PC, through a standard ethernet connection (tested with
Windows XP Service Pack 3 on Internet Explorer 8, Google Chrome 17.0 and Mozilla Firefox 9.0 with JavaScript enabled).
Activation
Perform the following operations to activate the monitoring system:
1. Connect the UPS to the LAN network.
Check if the WEB SERVER service is ENABLED.
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The configuration is in MAIN MENU > SETTINGS > CONNECTIVITY > SERVICES > NETWORK.
2A. If the DHCP service is enabled on your local network the network parameters assigned to the UPS can be seen in the MAIN
MENU > SETTINGS > CONNECTIVITY > PERIPHERALS > NETWORK PARAMETERS menu.
2B. If the DHCP service is not enabled on the local network:
- enter the MAIN MENU > SETTINGS > CONNECTIVITY > PERIPHERALS > NETWORK PARAMETERS menu
- disable the DHCP and save
- set the device network parameters according to those of the network and save.
3. Once these operations have been completed you should see the network icon in the main view .
It will now be possible to open your web browser and type the device IP address (i.e.: http://192.168.0.11).
Note: the default HTTP port is 80 but it can be changed in the MAIN MENU > SETTINGS > CONNECTIVITY > PERIPHERALS
> NETWORK TCP PORTS menu on the display.
Via the webpages it is possible to monitor the UPS and set the different functions available via the network, such as e-mail notifica-
tions, network parameters, web password and the UPS solution.
All settings pages are password protected.
The login is admin and the default password is public (lower case only). The password can be changed in the SETTINGS >
PASSWORD web pages or on the HMI menu: MAIN MENU > SETTINGS > PREFERENCES > PASSWORDS > WEB PASSWORD.
UPS monitoring
The main page gives the current view of UPS status. The view is refreshed automatically.
You can click on the Input, Battery, Output, Bypass symbols to access the relevant measurements.
Using the UPS MONITOR link on the menu it is possible to return to the UPS synoptic.
In the case of a parallel system a line is added at the bottom of the display showing the current status of each unit.
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Network configuration
It is possible to configure the main network parameters using the SETTINGS > NETWORK web page.
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E-mail setting
If the UPS is connected to an ethernet network (through the standard RJ45 10/100 Base-T connector), an e-mail can be automati-
cally sent by the UPS to named recipients, if any events occur.
Possible events are as follows:
1: On Automatic Bypass
2: Rectifier Input Supply Fault
3: UPS Imminent Stop
4: UPS Overload
5: UPS On Battery
6: Battery Discharged
7: Temperature Alarm
8: Customer Input Alarm
9: UPS General Alarm
The e-mail sending policy is defined by the events that have been selected by the user. If a new event occurs a new email is sent.
All active events are listed in the e-mail body. If the event has been cancelled by the UPS a cancelled event e-mail is also sent.
It is possible to send a test e-mail.
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10.3. ADC CARD
To be installed in one of the two slots available, these cards can be used to manage up to four normally closed or normally open
outputs, and up to three digital inputs in configurable mode. If more than one ADC card is used simultaneously, the dip switch
configurations must be different. Secure the card with the appropriate screws.
This card can be configured to control up to four outputs that can be set as normally closed or normally open and up to three digital in-
puts. The card is inserted in one of two slots provided. Up to four operating modes can be selected using the two DIP switches 1 or 2.
• Electrical data
- Permitted Nominal current and voltage of NO or NC contacts: 2 A 250 Vac depending on the terminal used.
- Inputs are activated on loop closing.
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10.3-1
OUT1 OUT2
IN1
IN2 IN3
OUT3
OUT4
The filter level indicates the activation delay: 1 immediate activation (1 second minimum communication time), 2 10 s delay, 3 30 s delay.
(1) If the external ESD button is not used always insert a jumper to short circuit input IN 1.
(2) On ADC with temperature sensor is used as input dedicated to the external battery temperature probe
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Description of signals
Message on the mimic panel Description
General Alarm ‘General Alarm’ contact output
No alarm ‘General Alarm’ active
NO1 NO1
C1 C1
NC1 NC1
Battery Low or Imminent stop Battery low voltage and imminent shutdown contact output
Supply from GenSet Generator ready signal input
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Power safe plug 1 Non privileged load 1 command output activated by overload or loss of redundancy
Power safe plug 2 Non privileged load 1 command output activated by battery discharging
Power safe plug 3 Non privileged load 1 command output activated by low battery
Management of energy consumption Input for the battery to help provide energy in the event of peak consumption
ESD activation Shutdown for ESD contact outpu
Overheating Internal overheating contact output
Overload/Loss of redundancy Overload / loss of redundancy contact output
WARNING!
Note that two ADC cards with temperature probe cannot be connected simultaneously.
Operating modes
• Standard
In standard configuration, the load connected to the POWER SHARE plug is disconnected if one of the following conditions is
verified:
- Mains failure >10 seconds and load rate > 85%.
- Mains failure >30 seconds and 'battery low' condition
- In the presence of mains with overload > 15 seconds
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• Residual capacity
In the Residual capacity configuration, the load connected to the POWER SHARE plug is disconnected if one of the following
conditions is verified:
- One of the standard conditions.
- The residual battery capacity is lower than the value set on the mimic panel.
• Remaining backup time
In the remaining backup time configuration the load connected to the POWER SHARE plug is disconnected if one of the following
conditions is verified:
- One of the standard conditions is verified.
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- The residual battery backup time is lower than the value set on the mimic panel.
• Emergency lighting
In an emergency lighting configuration the load connected to the POWER SHARE plug operates with inverse logic, i.e. it is con-
nected if the following condition is verified: the mains is not present.
The time taken to activate the power share plug is, according to the EN50171 standard, average activation time
(delay between 0.5 and 15 seconds) .
If the UPS is out of service the power share plug still powers the load connected to it by operating in permanent
configuration.
The load connected to the power share plug is always powered, regardless of the configuration selected.
Maximum current that can be drawn from the power share terminals: 16 A 250 VAC Ac3 3-phase.
+B1
–B2
–B1
L11
L21
L31
N2
N1
L1
L2
L3
N
OUTPUT MAINS SUPPLY AUX MAINS SUPPLY EXTERNAL BATTERY connections and on activating the chosen protection.
XB2 XB1
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10.11. PROTECTION ON MAINS SUPPLY AND ON AUXILIARY MAINS
SUPPLY
Activating UPS protection: access the MAIN MENU > SETTINGS > UPS SETTINGS > BACKFEED and set the BACKFEED
TYPE parameter to SEPARATE MAINS.
Layout
10.11-1 UPS 3/3 with separate auxiliary supply. 10.11-2 UPS 3/1 with separate auxiliary supply.
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A UPS A UPS
Q1 T1 M1 Q1 T1 M1
L1 L1 L1 L1
L2 L2 L2 L2
L3 L3 L3 L3
N N N N
B B
Q2 T2 M2 Q2 T2 M2
L11 L11
L21 L21
L31 L31 L11 L11
N1 N1 N1 N1
B B
XB1 XB1
BKF card BKF card
XB2 XB2
Key 1
Remote switches - rated current
A Distribution panel
Model T1 T2
B Remote coil switch
10 3/1 32 A AC1 45 A AC1
L1-L2-L3-N Input power source
15 3/1 32 A AC1 45 A AC1
L11-L21-L31-N1 Backup power source
20 3/1 45 A AC1 60 A AC1
M1 Input power terminal board
10 3/3 32 A AC1 32 A AC1
M2 Backup power terminal board
15 3/3 32 A AC1 32 A AC1
T1 Remote switch 1
T2 Remote switch 1 20 3/3 45 A AC1 45 A AC1
Q1 Input power switch 30 3/3 60 A AC1 60 A AC1
Q2 Backup power switch 40 3/3 90 A AC1 90 A AC1
XB1 Connector on BKF PCB 60 3/3 125 A AC1 125 A AC1
XB2 Connector on BKF PCB 80 3/3 140 A AC1 140 A AC1
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10.12. PROTECTION ON A UPS WITHOUT AUXILARY MAINS SUPPLY
Activating UPS protection: access the MAIN MENU > SETTINGS > UPS SETTINGS > BACKFEED and set the BACKFEED
TYPE parameter to COMMON MAINS.
Layout
L1 L1 15 3/1 32 A AC1
L2 L2 20 3/1 45 A AC1
L3 L3 10 3/3 32 A AC1
N N 15 3/3 32 A AC1
20 3/3 45 A AC1
B
30 3/3 60 A AC1
XB1
40 3/3 90 A AC1
BKF card
60 3/3 125 A AC1
80 3/3 140 A AC1
Key
A Distribution panel
B Remote coil switch
L1-L2-L3-N Input power source
M1 Input power terminal board
Q1 Input power switch
T1 Remote switch 1
XB1 Connector on BKF PCB
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11. WARNINGS AND TROUBLESHOOTING
System warnings
Warning Cause Remedy
The power required by the loads is higher than the Check that the load is well balanced
power available. over the three phases by checking the
Important! measurements on the display. If neces-
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A02 OUT OVERLOAD The accepted overload time limit is defi- sary disconnect any loads that do not
ned in the technical specifications. When need continuous power.
this time limit is exceeded the loads will no
longer be powered by the inverter.
The auxiliary mains supply exceeds the acceptable
tolerance values. Possible causes are:
- No voltage or frequency present or voltage and
A06 VAUX OUT OF TOL frequency outside acceptable values (see the tech-
nical specifications).
- The frequency is subject to continuous variations (typi-
cal with power supplied from an incorrectly sized GE).
The technical plant temperature is higher than the maxi- Check the ventilation or air conditioning
A07 OVER TEMPERATURE
mum value recommended. system in the UPS room.
The output disconnecting switch Q6 is in position 2 (main-
A08 MAINTEN. BYPASS tenance bypass). The load is therefore powered directly
by mains power supply.
This alarm does not indicate a malfunction or failure of
the UPS, but incorrect use/sizing of the system. It is
activated in the event of:
- Operation for long periods at high temperatures
A17 IMPROPER USE
(battery deterioration)
- High number of overloads (wrong sizing)
- Continuous battery discharging (mains not stable)
- High number of switches onto the bypass (high impulsive loads).
The input mains is not present or not sufficient (voltage if there is no input mains outage check
and/or frequency values incorrect with reference to the that no protection devices upstream of
technical data) the UPS have tripped.
A22 MAINS OUT OF TOL
Check the voltage applied and
frequency values are in compliance
with the values set on the mimic panel.
One of the ADC card inputs has been activated. check the status of the devices
A38 EXTERNAL ALARM 1
connected to this card.
One of the ADC card inputs has been activated. check the status of the devices
A39 EXTERNAL ALARM 2
connected to this card.
One of the ADC card inputs has been activated. check the status of the devices
A40 EXTERNAL ALARM 3
connected to this card.
One of the ADC card inputs has been activated. check the status of the devices
A41 EXTERNAL ALARM 4
connected to this card.
In this case invert two phases of the
input mains. For a UPS with sepa-
A61 PHASE ROT. FAULT The phase cycle sequence is incorrect.
rate auxiliary mains exchange the two
phases of the auxiliary mains only.
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de
UPS warnings
Warning Cause Remedy
A01 BATTERY ALARM Failure or problem on the battery circuit. Check the battery switch is closed.
Reduce the load rate applied to the
A18 OVERLOAD OFF INV
UPS and reset the alarms.
A20 WRONG CONFIG. Error in the configuration parameters contact the support service.
Reduce the load rate applied to the
A30 OVERLOAD STOP
UPS and reset the alarms.
This alarm indicates that a critical fault
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de
12. MAINTENANCE
Before carrying out any operations on the unit read the safety standards chapter carefully.
BEWARE!
Discoloured components indicate damage caused by heat or corrosion.
These parts must be replaced.
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de
13. TECHNICAL SPECIFICATIONS
CPSS EMERGENCY
Sn kVA 10 15 20 30 40 60 80
Pn kW 9 13,5 18 27 36 48 64
Pn according to EN 50171 kW 7,5 11,3 15 22,5 30 40 53,5
Input/output 3/1 • • • - - - -
Input/output 3/3 • • • • • • •
Input
Input mains voltage Vin 400 V (3ph + N) ±20% (up to -35% @70% of nominal load)
Thiele KG • Vorderer Weinberg 26 • D-71522 Backnang • Tel.: +49 (0)7191 3560-0 • Fax.: +49 (0)7191 3560-19 • info@thiele-kg.de • www.thiele-kg.de
MASTERYS EM
Sn kVA 10 15 20 30 40 60 80
3
Required cooling capacity m /h 706 706 706 886 1412 1330 1330
Dissipated power (max) W 1483 1483 2141 2708 3897 4500 6000
Dissipated power (max) BTU/h 5062 5062 7306 10750 13300 15360 20478
Bypass Present (active)
Dimensions and Weight - single cabinet
Dimensions (W x D x H) mm 444 x 795 x 1400
Weight (3/1 without batteries) kg 120 124 127 - - - -
Weight (3/3 without batteries) kg 120 124 127 138 158 200 210
Standards
Safety EN 62040-1-1, EN 60950-1
Type and performance EN 62040-3 (VFI-SS-111) EN 50171
EMC EN 62040-2
Product certification CE
Protection level IP20