Appendix SC-01

 Technical Specifications
 BOQ
 Instructions for Contractor
 Drawings
STEAM AND CONDENSATE SYSTEM
SPECIFICATION FOR VALVES
AND ACCESSORIES

1 - Steam & Condensate Piping (MS)

2 - Valve and Accessories

Annexure I
 1 - Steam & Condensate Piping (MS)
1.1 Mild Steel Pipe

Beveled end, Carbon Steel (MS) Pipe. ASTM A53, Grade B, Seamless Schedule 80, Standard Weight,
Single Random Length.

1.2 PIPE FITTINGS (ELBOWS, TEES, REDUCERS etc)

2 inches and smaller

a. Fittings: 125 lb., cast iron, screwed, conforming to ANSI B16.4. Thread-o-lets may be used when
the branch line is 1/3 the main size or less.
b. Joints: Screwed.
c. Unions: Class 300 malleable iron.
2-1/2 inches and larger
a. Fittings: ASTM A234, Grade WPB, ANSI B16.9; butt welding type, standard weight for steam,
Schedule 80 for trapped condensate. Thread-o-lets may be used when the branch line is one-third
the main size or less.
b. Joints: Butt weld.
c. Flanges: Class 150, ANSI B16.5, forged carbon steel, raised face. Materials in accord with ASTM
A105, Grade II weld neck.
 2 - Valve and Accessories
GENERAL:
All Valve are subjected to MTC - Mill Test Certificate which may ask at any stage (before supply or
after supply)
1. All valves used in steam systems (low and medium pressure) shall be Class 150 SWP. Class 300
valves shall be constructed of all ASTM B-61 composition. All gate, globe and angle valves shall be
union bonnet design. Metal used in the stems of all bronze gate, globe and angle valves shall
conform to ASTM B371 Alloy 694, ASTM B99 Alloy 651 or other corrosion resistant equivalents.

2. All ductile Iron body valves shall have pressure containing parts constructed of ASTM A-
395. Ductile iron stem material shall meet ASTM 371 Alloy 876 silicon bronze or its equivalent.
Gates and globes shall be bolted bonnet with OS&Y (outside screw and yoke) and rising stem
design.
3. All cast steel body valves shall have the pressure containing parts constructed of ASTM
designation A-216-GR-WCB carbon steel. Gate and globe valves shall be bolted bonnet outside and
screw and yoke design with pressure-temperature rating conforming to ANSI B16-34-1977. Stems
shall meet ASTM designation A-186-F6 chromium stainless steel. Wedge (gate valves) may be solid
or flexible type and shall meet ASTM A-182-F6 chromium stainless steel on valves from 2 inch to 6
inch. Sizes 8 inch and larger may be A-216-WCB with forged rings or overlay equal to 182-F6. Seat
ring shall be hard faced carbon steel or 13 percent chromium A-182-F6 stainless. Handwheels shall
be A47 Grade 35018 malleable iron or Ductile Iron ASTM A536.

4. All forged steel body valves shall have the pressure containing parts constructed of ASTM 105,
Grade 2 forged carbon steel. Seat and wedges shall meet ASTM A-182-F6 chromium stainless steel.
Seat rings shall be hard faced. Valves shall conform to ANSI B16-34 pressure-temperature rating.

5. All gate valves, globe valves, angle valves and shutoff valves of every character shall have
malleable iron hand wheels, except iron body valves 2-1/2 inches and larger which may have either
malleable iron or ASTM A-126 Class B, gray iron hand wheels.
6. Valves 6 inches and larger located with stem in horizontal position shall be drilled and tapped in
accordance with MSS-SP-45 to accommodate a drain valve and equalizing bypass valve assembly.
(A) BELLOWS SEALED GATE VALVE
Handwheel Operation:
A-1 For DN 65 & Above
1 Flange to Flange
2 Body & Bonnet
3 Flange Holes Drilling
3 Seats & Stems Material
4 Painting
5 End Connection
6 Pressure Rating
7 Working Parameters
A-2 For DN 50 & Below
1 End to End
2 Body & Bonnet
3 End Connection
4 Pressure Rating
5 Working Parameters
Rising Stem OS&Y
API 600
Cast Steel A216 WCB, Bolted Bonnet
ANSI 16.5 Class 150 (as specified in design)
Stainless Steel Cr13%
Epoxy or Polyurethane Paint,
minimum 100 microns thickness
Flange Type, Raised Face
Class 300
150 LBS at 350 Celsius degrees
API 602 / BS EN ISO 15761:2002
Forged Steel ASTM A105
Threaded / Socket / Butt Weld Type
Class 150
300 LBS at 350 Celsius degrees
(B) BELLOWS SEALED GLOBE VALVES
Handwheel Operation:
B-1 For DN 65 & Above
1 Flange to Flange
2 Body & Bonnet
3 Flange Holes Drilling
4 Seats & Stems Material
5 Painting
6 End Connection
7 Pressure Rating
7 Working Parameters
B-2 For DN 50 & Below
1 End to End
2 Body & Bonnet
3 End Connection
4 Pressure Rating
5 Working Parameters
Rising Stem OS&Y
ANSI 16.34 / ANSI 16.10
Cast Steel A216 WCB, Bolted Bonnet
ANSI 16.5 Class 150
Stainless Steel Cr13%
Epoxy or Polyurethane Paint,
minimum 100 microns thickness
Flange Type, Raised Face
Class 300
150 LBS at 350 Celsius degrees
API 602 / BS EN ISO 15761:2002
Forged Steel ASTM A105
Threaded / Socket / Butt Weld Type
Class 150
300 LBS at 350 Celsius degrees
(D) NON-RETURN OR CHECK VALVES: SWING TYPE

D-1 For DN 65 & Above

1 Flange to Flange ASME 16.34 / ANSI 16.10

2 Body & Bonnet Cast Steel A216 WCB, Bolted Bonnet
4 Disc Seat Rings Material Stainless Steel Cr13%
3 Flange Holes Drilling ANSI 16.5 Class 150 (as specified in design)
Epoxy or Polyurethane Paint,
4 Painting
minimum 100 microns thickness
5 End Connection Flange Type, Raised Face
Temperature Resistant,
6 Painting:
Corrosion Resistant Paint
7 Pressure Rating Class 300
7 Working Parameters 150 LBS at 350 Celsius degrees

D-2 For DN 50 & Below

1 End to End ASME 16.34 / BS EN ISO 15761:2002

2 Body & Bonnet Forged Steel ASTM A105
3 End Connection Threaded / Socket / Butt Weld Type
4 Pressure Rating Class 150
5 Working Parameters 300 LBS at 350 Celsius degrees
(E) STRAINER, Y-TYPE:

E-1 For DN 65 & Above

BS 5152 / Y Type / Basket Type /

1 Flange to Flange
Manufacturer Standard
2 Body Cast Steel A216 WCB, Bolted Bonnet
Y-Type,with screwed cover
4 Type
with Connection of drain
5 Pressure Rating Class 300
6 End Connection Flanged Type, Raised Face
Stainless Steel 304,
7 Mesh Screen
perforations 0.5-0.6 mm , Mesh 100

Painting: Epoxy or Polyurethane Paint,

8
minimum 100 microns thickness
5 Working Parameters 300 LBS at 350 Celsius degrees

E-2 For DN 50 & Below

2 Body Stainless Steel 304 / Forged Steel A105

Y-Type,with screwed cover
3 Type
with Connection of drain
4 Pressure Rating Class 150
5 End Connection Threaded / Socket / Butt Weld Type
Stainless Steel 304,
6 Mesh Screen
perforations 0.5-0.6 mm , Mesh 100
(F) BALL VALVES / DRAIN COCKS: Used for all type of drains

DN 50 & Below

1 Thread Standard BS21

Bronze or DZR Forged Brass
2
Body & Bonnet (Dezincification Resistant Brass)
3 End Connection Threaded Type
4 Ball 304 stainless steel / Copper
5 Lever Aluminum
6 Seat Reinforced Teflon
Minimum PN20 equal to (290 Psi)
7 Pressure Rating
& maximum Class PN32 equal to (460 Psi)

(G) PRESSURE GAUGE WITH SYPHON AND COCK

1 Body Stainless Steel 304

2 Dial Dia 4 inch or 4.5"
3 Window Plastic
4 Pressure Range 0-160 (11 Bar) or 0-230 PSI (16 Bar)
5 Connection 1/2” BSP Threaded
6 Internals Copper
7 Filling Glycerin Filled or Fillable
8 Ring Syphon Black Steel
9 Unit on dial Both Kg/cm² (Bar) and psi
10 IP Code IP 65 or Above
11 Gauge Cock Brass
(H) THERMOMETER WITH THERMOWELL

1 Case Material Polypropylene or Painted Aluminum

2 Pocket Material Brass
3 Case Size 200mm minimum
4 Window Plastic
5 Filling Blue / Red Spirit
6 Connection 1/2” BSP Threaded
7 Temperature Range 0-120 ⁰C
Forged Brass
8 Thermowell Material
(from Forged Brass Rod, Not Casted)
9 Thermowell Length ½ Inch Male Threaded end
(I) STEAM TRAPS

FLOAT TRAP
Type : Horizontal, with integral Air venting facility
Material : SG Iron Body, Stainless Steel Ball
I-1 Allowable Pressure : 16 barg
Temperature : 300 deg C
Maximum Differential Pressure : 10 bar
Connection : Flanged/ Threaded
THERMODYNAMIC TRAP
Material : SS Body, cap and disc of Stainless Steel, with Aluminum Isotub
I-2 Max. Allowable Pressure : 16 barg,
Temperature : 300 deg C
Connection : Flanged (Unless Specified)
INVERTED BUCKET TRAP
Material : Body, Cover & Strainer Cap Cast Iron, Bucket, Valve, Valve Seat & Guide Plate
Stainless Steel.
I-3
Max. Allowable Pressure : 16 barg
Temperature : 300 deg C
Connection : Flanged/ Threaded

SAFETY VALVE
Body : Steel body
Type : High Lift Popup Type
(J)
Pressure : 16 Bar
Temperature : 300 deg C
Connection : Flanged/ Threaded
 AIR VENT
Type : Thermostatic Air Vent, Bimetallic Disc type
(K) Connection : Flanged/Threaded
Pressure : 16 Bar
Temperature : 300 deg C

TEMPERATURE GAUGE
TYPE “A”
Type : Vertical Mounting
Range : 0-200 deg C
Stem Length : 6 in
Pocket : ½ in Threaded

(L) TYPE “B” WITH ISOLATING VALVE .

Dial Dia : 4 in
Type : Bourdon Tube Gauge
Temperature Range : 0-200 deg C
Unit on dial : Both deg C and deg F
Material Gauge : Pressed Steel with Grey enamel finish
Ring Syphon : Mild Steel Tube
Gauge Cock : Brass

SIGHT GLASS
Body : SG Iron
Window : Borosilicate
(M)
Type : Single Window
Pressure : 16 Bar
Temperature : 300
 SPECIFICATION OF OGDEN PUMP
STEAM OPERATED, AUTOMATIC CONDENSATE PUMP AS A PACKAGE UNIT COMPLETE WITH
VENTED RECEIVER, DISC CHECK VALVES AND FLOW COUNTER.
FOR DEPARTMENT :
(N) QUANTITY 1
MOTIVE PRESSURE 10 BAR
TOTAL EFFECTIVE LIFT 50 METERS
CONDENSATE LOAD 2500 KG/HR
SIZE DN 80 X 50 (or applicable)

SPECIFICATION FOR INSULATION ON STEAM AND CONDENSATE PIPING

INSULATION MATERIAL: = Rockwool
(O) DENSITY = 100 Kg / m³
THICKNESS OF ROCKWOOL INSULTAION = 75 mm
(FOR ALL PIPE SIZES 1" ~ 8" )
 BILL OF QUANTITIES FOR STEAM & CONDENSATE DISTRIBUTION SYSTEM

SECTION "A"
MATERIAL MATERIAL LABOR LABOR TOTAL
QTY
S. NO ITEMS DESCRIPTION FOR STEAM PIPING SIZE UNIT RATE COST RATE COST AMOUNT
1 2 3=2X1 4 5=4X1 6=3+5

1 Fabrication and Installation of Steam Headers

Fabrication & Installation of Main Steam header ( Dia=12") in

Dyeing Department, with Supporting Structure, Dead Flanges, 3"
thick Rockwool insulation of 100 Kg/m3 Density & 26 Gauge GI
Jacketing, outlet connections with bellow sealed stop valves ,
1.01 Nos. 1
steam float trap assembly, pressure & temperature gauges, air
vent, safety valves (10 bar operating pressure, safety valve relief
pressure 10.2 Bar & 5 TPH capacity), as per attached drawing,
complete in all respect.

2 Installation of Steam Piping, Valves and Accessories

Installation of STEAM piping with valves accessories from boiler

house to departments as per Piping Drawings, P & IDs,
Specifications and following BOQ.

Installation of MS Pipe Schedule 80 (Seamless) for Dyeing Steam

2.01 12" Rft 10
Header
2.02 Installation of MS Pipe Schedule 80 (Seamless) 5" Rft 500
2.03 Installation of MS Pipe Schedule 80 (Seamless) 4" Rft 220
2.04 Installation of MS Pipe Schedule 80 (Seamless) 2" Rft 200
2.05 Installation of MS Pipe Schedule 80 (Seamless) 1.5" Rft 200
 SECTION "A"
MATERIAL MATERIAL LABOR LABOR TOTAL
QTY
S. NO ITEMS DESCRIPTION FOR STEAM PIPING SIZE UNIT RATE COST RATE COST AMOUNT
1 2 3=2X1 4 5=4X1 6=3+5
2.06 Installation of MS Elbows Std: 90 5" No 8
2.07 Installation of MS Elbows Std: 90 4" No 4
2.08 Installation of MS Elbows Std: 90 2" No 4
2.09 Installation of MS Elbows Std: 90 1.5" No 4

2.1 Installation of Bellow Sealed Globe Valve 5" No. 2

2.11 Installation of Bellow Sealed Globe Valve 4" No. 3
2.12 Installation of Bellow Sealed Globe Valve 2" No. 2
2.13 Installation of Bellow Sealed Globe Valve 1.5" No. 2

2.14 Installation of MS Flange 150 lb 5" No 4

2.15 Installation of MS Flange 150 lb 4" No 6
2.16 Installation of MS Flange 150 lb 2" No 4
2.17 Installation of MS Flange 150 lb 1.5" No 4
2.18 Installation of MS Dead Flange (for Steam Headers) 12" No 2

2.19 Installation of Strainer 4" No 1

2.2 Installation of Strainer 2" No 1

2.21 Fabrication of Expansion Loop 5" No 3

2.22 Fabrication of Expansion Loop 4" No 1
2.23 Fabrication of Expansion Loop 2" No 1

2.24 Pressure safety valves (for Steam Headers) as per site 4" No 1

2.25 Pressure safety valves (for Steam Headers) as per site 2" No 1
 SECTION "A"
MATERIAL MATERIAL LABOR LABOR TOTAL
QTY
S. NO ITEMS DESCRIPTION FOR STEAM PIPING SIZE UNIT RATE COST RATE COST AMOUNT
1 2 3=2X1 4 5=4X1 6=3+5
Pressure Guages 0-100 bar, 4 inch dial, Bourdon Tube Type,
2.26 ½" No 2
Glycerin filles (SS Casing)

Temperature Guages 0-200 deg C, 4 inch dial, Bourdon Tube

2.27 ½" No 2
Type, Glycerin filles (SS Casing)

2.28 Thermostatic Air Vents ½" No 2

Installation of Rock Wool Insulation & G.I Jacketing/

3 Job 1
Cladding
Installation of Insulation of all defined Steam and Condensate
piping, Valves & Accessories with 3 inch thick Rockwool insulation
of 100 Kg/m3 Density & 26 Gauge GI Soft Jacketing, complete in
all respect.

PART "A" ONE COMPLETE JOB - PAK RUPEES

NOTE: PIPE LENGTHS AND QUANTITY OF FITTINGS MAY CHANGE AS PER SITE REQUIREMENT AND WILL BE RE-MEASURED BY CLIENT'S OR
CONTRACTOR'S ENGINEER BEFORE PLACEMENT OF ORDER. ALL EQUIPMENTS ARE SUPPLIED BY OWNER.
 SECTION "B"
MATERIAL MATERIAL LABOR LABOR TOTAL
QTY
S. NO ITEMS DESCRIPTION FOR CONDENSATE PIPING SIZE UNIT RATE COST RATE COST AMOUNT
1 2 3=2X1 4 5=4X1 6=3+5

Installation of Ogden Pumps with Condensate

1
Header/Assembly
Installation of 2.5 TPH Ogden Pump (OWNER SUPPLIED) (to
recover the condensate coming from departments, with
condensate header, inlet & outlet connections as per the No. 1
requirement & piping arrangement as per attached drawings,
complete in all respect.

Installation of Condnesate Piping, Valves and

2
Accessories

2.01 Installation of MS Pipe Schedule 80 (Seamless) 3" Rft 500

2.02 Installation of MS Pipe Schedule 80 (Seamless) 2.5" Rft 220
2.03 Installation of MS Pipe Schedule 80 (Seamless) 1" Rft 400

2.04 Installation of MS Elbows Std: 90 (as per site) 3" No 8

2.05 Installation of MS Elbows Std: 90 (as per site) 2.5" No 4
2.06 Installation of MS Elbows Std: 90 (as per site) 1" No 8

2.07 Installation of Bellow Sealed Globe Valve 3" No. 2

2.08 Installation of Bellow Sealed Globe Valve 2.5" No. 1
2.09 Installation of Bellow Sealed Globe Valve 1" No. 1

2.1 Installation of Bellow Sealed Stop Valve for Drain 1" No. 27

2.11 Installation of MS Flange 150 lb 3" No 4

2.12 Installation of MS Flange 150 lb 2.5" No 2
 SECTION "B"
MATERIAL MATERIAL LABOR LABOR TOTAL
QTY
S. NO ITEMS DESCRIPTION FOR CONDENSATE PIPING SIZE UNIT RATE COST RATE COST AMOUNT
1 2 3=2X1 4 5=4X1 6=3+5
2.13 Installation of Strainer 1" No 9

2.14 Installation of Float Trap (Threaded) 1" No 9

2.15 Installation of Sight Glass (Threaded) for drain assemblies 1" No 9

2.16 Installation of Sight Glass for Ogden Pump outlet 3" No 1

Installation of Ball Valves (Threaded) steam header drain

2.17 1" No 1
assembly

PART "B" ONE COMPLETE JOB - PAK RUPEES

NOTE: PIPE LENGTHS AND QUANTITY OF FITTINGS MAY CHANGE AS PER SITE REQUIREMENT AND WILL BE RE-MEASURED BY CLIENT'S OR CONTRACTOR'S
ENGINEER BEFORE PLACEMENT OF ORDER. ALL EQUIPMENTS ARE SUPPLIED BY OWNER.
 SECTION "C"
MATERIAL MATERIAL LABOR LABOR TOTAL
QTY
S. NO GENERALIZE ITEMS FOR STEAM & CONDENSATE PIPING SIZE UNIT RATE COST RATE COST AMOUNT
1 2 3=2X1 4 5=4X1 6=3+5
1 Consumable Items Job 1
Supply of cotton gloves, cutting disk, welding electrode, fan gas, gas kit
sheet, grinding disk, Gas cylinders, Gaskets, Nuts, Bolts, Rawal Bolts,
Oxygen gas, safety goggles, welding black,& white glass, Barrel Nipple,
Pipe Nipple, Teflon Tape, All Consumables for Jointing of UPVC and CPVC
Pipes,Branded UPVC and CPVC solvent, UPVC and CPVC cleaner, Bushes
etc., complete in all respect.

2 System Priming & Testing Job 1

System Priming with flushing water, leak test, flushing and individual
circuit testing for leakages for all the defined steam and condensate piping
complete in all respect.

3 Supporting Material Job 1

Supply and installation of Supporting Material, like 4"x 2" MS Channels, H-
Beams, , U Clamps, Nuts, Bolts, Plates, Washers (3/8"-5/8" Dia, 3"-5" L)
for all of the defined steam, condensate, hot water, cold water and
compressed air piping complete in all respect as per supports detail
drawings & site requirements.
4 Painting of Piping & Supports Job 1

Painting of all Supports brackets and un insulated MS Piping, equipment

with Red Oxide (Primer) and then finished paint, complete in all respect.

PART "C" ONE COMPLETE JOB - PAK RUPEES

 SECTION "D" COMMERCIAL
MATERIAL LABOR GROSS
S. No DESCRIPTION COST COST COST
1 2 3=2+1

1 PART "A" ONE COMPLETE JOB- PAK RUPEES

2 PART "B" ONE COMPLETE JOB- PAK RUPEES

3 PART "C" ONE COMPLETE JOB- PAK RUPEES

4 SALES TAX

5 GROSS AMOUNT
 GENERAL INSTRUCTIONS FOR ELECTRO-MECHANICAL DIVISION
1.1 GENERAL
a. All of the material to provide a complete and operational installation to the satisfaction of the
Engineer. All incidental components and appurtenance necessary for the proper operation of
the system shall be provided and installed as required whether or not they were specifically
mentioned in the Contract Documents.

2.1 DEFINITIONS
a. Size: When related to pipe work means nominal size which generally approximates to the bore
of steel tubes and the outside diameter of plastic tubes.
b. "Complete installation" shall mean not only the major items of plant and equipment conveyed
by this specification, but all the incidental sundry components necessary for the complete
execution of the works and for the proper operation of the installation, with their labor
charges, whether or not these sundry components are mentioned in detail in the tender
documents issued in connection with the contract.
c. "As indicated", "where indicated", and "unless otherwise indicated", refer to items or
requirements which are, or may be given elsewhere in the tender documents issued in
connection with the contract, (e.g. on a drawing, in a supplementary specification or in a
schedule to this specification).
d. Provide: Supply, install and test.
e. Remove: Remove complete with all ancillary devices and equipment. Dispose of off- site in an
environmentally safe manner. Ensure that equipment is completely isolated from any energy
sources prior to removal. All piping and wiring shall be removed back to the nearest isolating
point.

3.1 REGULATIONS
a. The Work shall accord strictly with all rules, regulations, By-laws and requirements of all
authorities having jurisdiction.
b. Drawings and specifications should not conflict with the above regulations but where there
are apparent discrepancies the Contractor shall notify the Engineer in writing and obtain
clarification before proceeding with the Work.

4.1 GOVERNING STANDARDS

a. The installation shall comply with all relevant statutory instruments and regulations and in
particular with the following:
i. The IEE regulations for electrical equipment in buildings.
ii. Any Regulations under Factories.
iii. Any Regulations under Electricity.
iv. The Fire Safety regulations of the Civil Defense Authorities.
v. Local Health and Safety at Work Regulations.
vi. Local Control of Pollution Regulations.
 b. The Tender shall be based on regulations and standards current on the date of return
of tenders. If these regulations are amended or new regulations are enacted after that date,
the Engineer shall be notified immediately.
c. The materials, equipment and installations detailed in this specification are based on the
standards and codes of practice indicated in the Contract Documents. In the event of a
contradiction between this specification and any applicable standard or Code of Practice, this
specification shall govern and the Engineer shall be notified immediately.
d. Where material and equipment are specified under a particular standard and supplied under
an equivalent standard, a certificate of compliance shall be provided to the Engineer at his
request.

5.1 PERMITS, FEES INSPECTION

a. Obtain all required permits from the Municipality and/or Utility to complete your work. Make
all submissions in a timely fashion with due regard for the requirements of the construction
schedule.
b. Pay all fees and charges levied by the authorities having jurisdiction. Arrange and pay for any
permits, inspections and certificates and work carried out by the Municipality or Utilities in
connection with your work.
c. Perform all tests required by the governing authorities, including those tests specified under
this Division, and submit a copy of the final approved inspection certificate for the approval of
the Engineer before taking over Certificate. All costs for testing to be borne by the Contractor.
d. It is the contractor’s responsibility to provide a comprehensive list of standards applicable to
each municipality and / or utility company approval after soliciting this information from the
concerned authority, and to provide compliance statements with standards before making
submittals to authorities. Any calculations sketches drawings or information required shall be
produced and provided by the contractor at no extra cost.

6.1 EXAMINATION OF SITE

a. Before submitting tenders, each trade shall examine the site to determine the conditions
which may affect the proposed work. No claims for extra payment will be considered, because
of failure to fulfill this condition.
b. Determine in consultation with the Municipality and Utilities the location of all existing
underground services at the site.
c. Any comments by the Tenderer on the efficiency of the design, the availability of plant,
Materials and labor and the time required for the completion of the work shall be made when
the tender is returned.
7.1 EXISTING UNDERGROUND SERVICES
a. The Contractor is responsible for the disconnection, rerouting, reconnection and removal of
all the underground pipes, ducts, etc. as noted and detailed on Mechanical Site Services
drawings.
8.1 DRAWINGS, CHANGES AND INSTALLATION
a. The drawings shall be considered to show the general character and scope of the work and
not the exact details of the installation. The installation shall be complete with all accessories
required for a complete and operative installation.
b. The location, arrangement and connection of equipment and material as shown on the
drawings represent a close approximation to the intent and requirements of the Contract. The
right is reserved by the Engineer to make reasonable changes required to accommodate
conditions arising during the progress of the work, at no extra cost to the Contract.
c. The location and size of existing services shown on the drawings are based on the best
available information. The actual location of existing services shall be verified in the field
before work is commenced.
d. Changes and modifications necessary to ensure coordination and to avoid interference and
conflicts with other trades, or to accommodate existing conditions, shall be made at no extra
cost to the Contract.
e. The Contractor shall ensure that all plant to be supplied by him (or by the owner) can be
installed in the available space and that there is adequate access to admit all plant to its
position and enable maintenance to be carried out on the plant without difficulty.

9.1 SHOP DRAWINGS

a. Shop Drawings shall indicate clearly all services and the materials and/or equipment actually
being supplied, all details of construction, accurate dimensions, capacity operating
characteristics and performance. Each material submission shall give the identifying number
of the specific pump, fan, etc. for which it was prepared (e.g. Fan F-7).
b. This contractor shall prepare all shop drawings related to the particular material submittal and
shall submit both the shop drawings and the material submittal simultaneously.
c. Ensure that electrical, structural, reflected ceiling coordination with all applicable trades is
complete before submitting drawings for review.
d. Installation of any equipment shall not be commenced until after the shop drawings has been
reviewed by the Engineer.
 TERMS & CONDITIONS
INSTALLATION CONTRACTOR SCOPE OF WORK
Technical terms for BOQ Installation and testing:

1.1 SYSTEM DESIGN

a. The installation contractor shall understand and complete the Project.
b. The installation contractor must get clarification of anything related to equipment P&ID
drawings before starting the Job.

2.1 WORKERS HEALTH & SAFETIES & INSURANCE

a. The contractors shall be responsible for his labor Health, life insurance and accidents.

3.1 PROJECT
a. The contractor has to complete the Project in all respect, the Material shall be procured as per
BOQ submitted, except Equipment, any additional requirement or charges as per site
requirement has to mentioned by the contractor
b. The contractor should raise the material requirement as per BOQ or as per site requirement
c. Any deviation during project execution must be recorded in customer log book.

4.1 MATERIAL QUANTITY & QUALITY

a. The contractor has to get prior approval for Material Quality from Project consultant/Project
Site Engineer before installing at Project site.
b. The installation Contractor shall prepare the Shop Drawings and get approval from
Consultants/Project Site Engineer and start the work after approval
c. The material and equipment supplied will be supported by MTC and the contact # of the
manufacturer for confirmation.
d. The contractor must measured and raised the B.O.Q of all the material to be procured by client
in case client providing material. (as per B.O.Q or as per Site requirement)

5.1 SHOP DRAWINGS

a. The installation Contractor shall prepare the Shop Drawings and get approval from
Consultants/Project Site Engineer and should start the work after approval
b. The Working Drawings has to be approved by the Project Site Engineer and consultant before
Execution
c. The contractor has to prepare as built drawings after completion of installation
6.1 WORKMANSHIP – QUALITY
a. The Job workmanship work quality must be professional and as per standard Engineering
Practice
b. The installation contractor has to get his installations Audited by Project Site Engineer weekly
c. The Contractor must have a qualified and experience Engg. Team to execute the Job
professionally
 d. The Contractor must have enough qualified technical team to execute the work with
responsibility and to follow up the requirement of the Project technical aspects.

7.1 INSTALLATION AUDIT

a. The contractor shall complete the jobs and offer the project engineer and consultant to audit
the installation to approve it as per Drawings and Engineering Logic and standard Engg.
Practice.
b. The punch list Deficiency items shall be recorded and faults shall be rectified within time limits
declared.
c. The contractor has to complete the Job with time limits mentioned in the Contract to avoid
penalties and Production losses to the Customer.

8.1 INSTALLATION COMPLETION TIME LIMITS

a. The contractor has to follow the installation project completion timeline strictly and hand over
the plant to the customer within 4 weeks after the award of contract.
b. The Delay in completion must be discussed in the weekly meeting site survey and rectify the
causes.
c. To complete the piping work with maximum safety precaution and w/o accident.

9.1 COMMISSIONING
a. After completion of Work declaration and installation Audit The Contractor has to perform
pressure testing.

10.1 POST – COMMISSIONING

a. The installation Contractor shall take care of the consequential leakage, welding, Failure due
to poor workmanship for one year (12 month from the Date of Commercial Operation)

11.1 TIME FRAME

a. Completion time will be 30 working days from the award of the contract.
b. Contractor must be submit Project Schedule with tasks.
 LEGENDS
SYMBOL DESCRIPTION

TO DEPARTMENTS T TEMPERATURE GUAGE.

DRAIN.

Ø5" FLEXIBLE CONNECTOR.

MACHINE CONNECTION
Ø1" SIZES AS PER SUPPLIER THREE WAY VALVE.
SPARE

Ø2"

Ø4"

T.S
TEMPERATURE SENSOR

FLOW BALANCING VALVE

Ø4" Ø5" Ø4" Ø2" Ø4" Ø2" Ø1" SIGHT GLASS

Ø4"
Ø1" Ø2.5" STEAM TRAP
DYEING DEPARTMENT

Ø1"
Ø1"
PRESSURE
Ø1"
REDUCING VALVE
Ø4" TO MAIN CONDENSATE DRAIN
GATE VALVE.

Ø12" FINISHING & DYEING STOP VALVE

STEAM HEADER Ø2"
Ø1" EXPANSION . JOINT

FINISHING DEPARTMENT P.R.V VALVE

SPARE

Ø3"
GLOBE VALVE

Ø2"
Ø4"
TO FUTURE DEPARTMENTS
BUTTERFLY VALVE

CHECK VALVE

AT FIRST FLOOR

CONDENSATE RETURN
BALL VALVE
Ø5" Ø4" Ø1" Ø1" Ø4" Ø4"
Ø4"

STRAINER
Ø1"

Ø1"

Ø1"
TEMPERATURE
AIR VENT
GUAGE
Ø1"

Ø1"
Ø1"
TO MAIN CONDENSATE DRAIN REDUCER

PUMP
Ø12" BOILER HOUSE Ø4"
STEAM HEADER Ø2.5"

Ø4"
P PRESSURE GUAGE.
FUTURE DYEING
SAFETY VALVE

TEMPERATURE
CONTROL VALVE
Ø2" PCV PRESSURE
Ø1" P CONTROL VALVE

NEW FIRE TUBE FUTURE FINISHING THERMODYNAMIC

FIRE TUBE BOILER TRAP

3 TONS (FUTURE) BOILER 3 TONS

FLOWTRAP
(UPCOMING)
Ø3"

Ø3"

MOISTURE SEPERATOR
Ø1"

NOTE:-
Ø1"
ALL ( AIR VENTS ) SIZE ½"Ø.
Ø3"
Ø1" ALL DRAIN POINTS SIZE 1"Ø.
POWER
PUMP

Ø3" Ø3"

MAIN CONDENSATE LINE

FEED WATER TANK OF FEED WATER TANK OF

FUTURE BOILER UPCOMING BOILER

Ø3"
 LEGENDS
SYMBOL DESCRIPTION

T TEMPERATURE GUAGE.

DRAIN.

FLEXIBLE CONNECTOR.

THREE WAY VALVE.

Yarn Store

T.S
TEMPERATURE SENSOR

FLOW BALANCING VALVE

SIGHT GLASS

STEAM TRAP

PRESSURE
REDUCING VALVE
FGS
GATE VALVE.

STOP VALVE

EXPANSION . JOINT

P.R.V VALVE
Gate
Gate
GLOBE VALVE

BUTTERFLY VALVE

CHECK VALVE
BALL VALVE

STRAINER

AIR VENT
Finishing Knitting
REDUCER

PUMP

P PRESSURE GUAGE.

SAFETY VALVE

TEMPERATURE
CONTROL VALVE
PCV PRESSURE
P CONTROL VALVE
THERMODYNAMIC
TRAP

Dyeing FLOWTRAP

MOISTURE SEPERATOR

SZ 200 SZ SZ
RF Dryer Future Exp. 200 125 NOTE:-
Linking
172 Kg

ALL ( AIR VENTS ) SIZE ½"Ø.

ALL DRAIN POINTS SIZE 1"Ø.
Sample
172 Kg

Extractor
F-240
86 Kg

6 Kg

TSP 200 F-240 Future

Sample
Dryer

D-10E Expansion
TO FIRST FLOOR
DEPARTMENTS (FUTURE)

Ø 3" COMBINED CONDENSATE RETURN

FROM FIRST FLOOR DEPARTMENTS (FUTURE)
 VENT OUT
CONDENSATE SAFELY EQUAL TEE
Ø5" STEAM LINE INLET STEAM LINE
FROM BOILER TO DEPARTMENT
AS PER SITE

CONDENSATE LINE
OVER FLOW
Ø3" CONDENSATE RETURN TO VENTED RECEIVER WATER SEAL
BOILER FEED WATER TANK FLOAT TRAP
FROM STEAM STOP STRAINER Ø1"
INLET VALVE Ø1"
MAIN VALVE SIGHT GLASS
COLUMN / WALL
STRAINER TO BOILER
FEED TANK
POWER
PUMP Ø1" CHECK VALVE
(F.F. Lev.)
SP-1 INLET OUTLET
CHECK VALVE CHECK VALVE

OGDEN PUMP DETAIL TYPICAL DETAIL "B"

AS PER SITE

0'-1" 0'-6"
Ø3" CONDENSATE RETURN TO
50'-0" 50'-0" (1 % Min)
ETA
N
SO
C
D
ENM
IAO
T

W
N
EILU
R
N
TR
E

BOILER FEED WATER TANK STOP RENIA

RTS
PA
RT TA
OLF
Ø1"
VALVE SIGHT GLASS
Ø1"

Ø5" STEAM LINE FROM STEAM PIPE SLOPE. CONDENSATE DRAIN SLOPE Ø1" CHECK VALVE

2W
BOILER TO DEPARTMENTS
COLUMN / WALL

PROPOSED
CONDENSATE PIPE
(F.F. Lev.) Wall
W = 1.0 ft WELDED BEND
SP-2
2W = 2.0 ft
WELDED BEND RADIUS= 1.5 X Ø

PROPOSED
STEAM PIPE

TYPICAL DETAILS SP-1 & SP-2 (N.T.S) EXPANSION JOINTS DETAIL "A"
STEAM LINE &
CONDENSATE WATER RETURN STEAM PIPE & CONDENSATE PIPE DETAILS (N.T.S)