Professional Documents
Culture Documents
JC - 2016
LIT-11626-30-42 2PT-F8199-13
U2PT13E0.book Page 1 Tuesday, June 14, 2016 4:48 PM
EAU10043
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
U2PT13E0.book Page 1 Tuesday, June 14, 2016 4:48 PM
Introduction
EAUW2182
Congratulations on your purchase of the Yamaha TT-R125LWE. This model is the result of Yamaha’s vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation
of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention
to the recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA14462
WARNING
Please read this manual, the “TIPS AND PRACTICE GUIDE FOR THE OFF HIGHWAY MOTORCYCLIST” and the
“PARENTS, YOUNGSTERS AND OFF-HIGHWAY MOTORCYCLES” booklets carefully and completely before oper-
ating or allowing your child to operate this motorcycle. Do not attempt to operate this motorcycle until you have
attained adequate knowledge of its controls and operating features and until you have been trained in safe and
proper riding techniques. Regular inspections and careful maintenance, along with good riding skills, will ensure
that you safely enjoy the capabilities and the reliability of this motorcycle.
EWA14352
WARNING
This motorcycle is designed and manufactured for off-road use only. It is illegal to operate this motorcycle on any
public street, road or highway. Such use is prohibited by law. This motorcycle complies with almost all state off-
highway noise level and spark arrester laws and regulations. Please check your local riding laws and regulations
before operating this motorcycle.
U2PT13E0.book Page 2 Tuesday, June 14, 2016 4:48 PM
Introduction
EWA16291
WARNING
This vehicle is not suitable for novice riders. This vehicle shall only be used by trained and experienced riders.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUW0712
TT-R125LWE
OWNER’S MANUAL
©2016 by Yamaha Motor Corporation, U.S.A.
1st edition, June 2016
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Brazil.
P/N LIT-11626-30-42
U2PT13E0.book Page 1 Tuesday, June 14, 2016 4:48 PM
Table of contents
Location of important labels............1-1 For your safety – pre-operation Adjusting the clutch lever free
checks ............................................... 5-1 play ............................................7-17
Safety information ............................2-1 Adjusting the brake lever free
Operation and important riding play ............................................7-18
Description ........................................3-1 points................................................. 6-1 Adjusting the brake pedal height
Left view ..........................................3-1 Starting a cold engine..................... 6-1 and free play ..............................7-18
Right view........................................3-2 Starting a warm engine................... 6-2 Checking the front brake pads
Controls and instruments ................3-3 Shifting............................................ 6-2 and rear brake shoes ................7-19
Engine break-in............................... 6-3 Checking the brake fluid level .......7-20
Instrument and control functions....4-1 Parking............................................ 6-4 Changing the brake fluid ..............7-21
Main switch .....................................4-1 Drive chain slack ...........................7-21
Handlebar switches.........................4-1 Periodic maintenance and Cleaning and lubricating the drive
Clutch lever .....................................4-2 adjustment ........................................ 7-1 chain ..........................................7-23
Shift pedal .......................................4-2 Periodic maintenance chart for the Checking and lubricating the
Brake lever ......................................4-3 emission control system ............. 7-2 cables ........................................7-23
Brake pedal .....................................4-3 General maintenance and Checking and lubricating the
Fuel tank cap...................................4-3 lubrication chart .......................... 7-3 throttle grip and cable ...............7-23
Fuel..................................................4-4 Removing and installing panels ...... 7-6 Checking and lubricating the
Fuel tank breather hose...................4-5 Checking the spark plug................. 7-7 brake and shift pedals ...............7-24
Fuel cock .........................................4-5 Engine oil ........................................ 7-8 Checking and lubricating the
Starter (choke) knob .......................4-6 Cleaning the air filter element and brake and clutch levers .............7-24
Kickstarter .......................................4-6 check hoses .............................. 7-10 Checking and lubricating the
Seat .................................................4-7 Cleaning the spark arrester .......... 7-12 sidestand ...................................7-25
Adjusting the front fork....................4-7 Adjusting the carburetor ............... 7-13 Checking the front fork .................7-25
Adjusting the shock absorber Adjusting the engine idling Checking the steering ...................7-26
assembly ......................................4-8 speed......................................... 7-13 Checking the wheel bearings........7-26
Sidestand ......................................4-10 Adjusting the throttle grip free Battery...........................................7-26
Starting circuit cut-off system .......4-10 play............................................ 7-14 Replacing the fuse ........................7-28
Valve clearance............................. 7-14 Supporting the motorcycle ...........7-28
Tires .............................................. 7-15 Front wheel ...................................7-29
Spoke wheels ............................... 7-16 Rear wheel ....................................7-30
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Table of contents
Troubleshooting............................ 7-31
Troubleshooting chart .................. 7-33
Specifications................................... 9-1
Index................................................ 11-1
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1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1-1
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1-2
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Safety information
EAU41469
Never operate a motorcycle with- The failure of motorists to detect
out proper training or instruction. and recognize motorcycles in traf-
Take a training course. Beginners fic is the predominating cause of
Be a Responsible Owner should receive training from a cer- automobile/motorcycle accidents. 2
As the vehicle’s owner, you are re- tified instructor. Contact an autho- Many accidents have been
sponsible for the safe and proper oper- rized motorcycle dealer to find out caused by an automobile driver
ation of your motorcycle. about the training courses nearest who did not see the motorcycle.
Motorcycles are single-track vehicles. you. Making yourself conspicuous ap-
Their safe use and operation are de- pears to be very effective in reduc-
pendent upon the use of proper riding Safe Riding ing the chance of this type of
techniques as well as the expertise of Perform the pre-operation checks accident.
the operator. Every operator should each time you use the vehicle to make Therefore:
know the following requirements be- sure it is in safe operating condition. • Wear a brightly colored jacket.
fore riding this motorcycle. Failure to inspect or maintain the vehi- • Use extra caution when you are
He or she should: cle properly increases the possibility of approaching and passing
Obtain thorough instructions from an accident or equipment damage. through intersections, since in-
a competent source on all aspects See page 5-1 for a list of pre-operation tersections are the most likely
of motorcycle operation. checks. places for motorcycle accidents
Observe the warnings and mainte- This motorcycle is designed for to occur.
nance requirements in this Own- off-road use only, therefore, it is il- • Ride where other motorists can
er’s Manual. legal to operate it on public see you. Avoid riding in another
Obtain qualified training in safe streets, roads, or highways, even motorist’s blind spot.
and proper riding techniques. a dirt or gravel one. Off-road use • Never maintain a motorcycle
Obtain professional technical ser- on public lands may be illegal. without proper knowledge.
vice as indicated in this Owner’s Please check local regulations be- Contact an authorized motorcy-
Manual and/or when made neces- fore riding. cle dealer to inform you on ba-
sary by mechanical conditions. This motorcycle is designed to sic motorcycle maintenance.
carry the operator only. No pas- Certain maintenance can only
sengers. be carried out by certified staff.
2-1
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Safety information
Many accidents involve inexperi- The posture of the operator is im- Never wear loose-fitting clothes,
enced operators. portant for proper control. The op- otherwise they could catch on the
• Make sure that you are qualified erator should keep both hands on control levers, footrests, or wheels
2 and that you only lend your mo- the handlebar and both feet on the and cause injury or an accident.
torcycle to other qualified oper- operator footrests during opera- Always wear protective clothing
ators. tion to maintain control of the mo- that covers your legs, ankles, and
• Know your skills and limits. torcycle. feet. The engine or exhaust sys-
Staying within your limits may Never ride under the influence of tem become very hot during or af-
help you to avoid an accident. alcohol or other drugs. ter operation and can cause
• We recommend that you prac- Be sure the transmission is in neu- burns.
tice riding your motorcycle until tral before starting the engine.
you have become thoroughly Avoid Carbon Monoxide Poisoning
familiar with the motorcycle and Protective Apparel All engine exhaust contains carbon
all of its controls. The majority of fatalities from motorcy- monoxide, a deadly gas. Breathing
Many accidents have been cle accidents are the result of head in- carbon monoxide can cause head-
caused by error of the motorcycle juries. The use of a safety helmet is the aches, dizziness, drowsiness, nausea,
operator. A typical error made by single most critical factor in the pre- confusion, and eventually death.
the operator is veering wide on a vention or reduction of head injuries. Carbon Monoxide is a colorless, odor-
turn due to excessive speed or un- Always wear an approved helmet. less, tasteless gas which may be pres-
dercornering (insufficient lean an- Wear a face shield or goggles. ent even if you do not see or smell any
gle for the speed). Never travel Wind in your unprotected eyes engine exhaust. Deadly levels of car-
faster than warranted by condi- could contribute to an impairment bon monoxide can collect rapidly and
tions. of vision that could delay seeing a you can quickly be overcome and un-
Ride cautiously in unfamiliar ar- hazard. able to save yourself. Also, deadly lev-
eas. You may encounter hidden The use of a jacket, heavy boots, els of carbon monoxide can linger for
obstacles that could cause an ac- trousers, gloves, etc., is effective hours or days in enclosed or poorly
cident. in preventing or reducing abra- ventilated areas. If you experience any
sions or lacerations. symptoms of carbon monoxide poi-
2-2
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Safety information
soning, leave the area immediately, get these aftermarket companies produce. Never install accessories that
fresh air, and SEEK MEDICAL TREAT- Therefore, Yamaha can neither en- would impair the performance of
MENT. dorse nor recommend the use of ac- your motorcycle. Carefully inspect
Do not run engine indoors. Even if cessories not sold by Yamaha or the accessory before using it to 2
you try to ventilate engine exhaust modifications not specifically recom- make sure that it does not in any
with fans or open windows and mended by Yamaha, even if sold and way reduce ground clearance or
doors, carbon monoxide can rap- installed by a Yamaha dealer. cornering clearance, limit suspen-
idly reach dangerous levels. sion travel, steering travel or con-
Do not run engine in poorly venti- Aftermarket Parts, Accessories, and trol operation.
lated or partially enclosed areas Modifications • Accessories fitted to the han-
such as barns, garages, or car- While you may find aftermarket prod- dlebar or the front fork area can
ports. ucts similar in design and quality to create instability due to improp-
Do not run engine outdoors where genuine Yamaha accessories, recog- er weight distribution. If acces-
engine exhaust can be drawn into nize that some aftermarket accesso- sories are added to the
a building through openings such ries or modifications are not suitable handlebar or front fork area,
as windows and doors. because of potential safety hazards to they must be as lightweight as
you or others. Installing aftermarket possible and should be kept to
Genuine Yamaha Accessories products or having other modifications a minimum.
Choosing accessories for your vehicle performed to your vehicle that change • Bulky or large accessories may
is an important decision. Genuine any of the vehicle’s design or operation seriously affect the stability of
Yamaha accessories, which are avail- characteristics can put you and others the motorcycle. Wind may at-
able only from a Yamaha dealer, have at greater risk of serious injury or tempt to lift the motorcycle, or
been designed, tested, and approved death. You are responsible for injuries the motorcycle may become
by Yamaha for use on your vehicle. related to changes in the vehicle. unstable in cross winds.
Many companies with no connection Keep the following guidelines in mind, • Certain accessories can dis-
to Yamaha manufacture parts and ac- as well as those provided under “Load- place the operator from his or
cessories or offer other modifications ing” when mounting accessories. her normal riding position. This
for Yamaha vehicles. Yamaha is not in improper position limits the
a position to test the products that freedom of movement of the
2-3
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Safety information
operator and may limit control Check that the fuel cock (if
ability, therefore, such accesso- equipped) is in the “OFF” position
ries are not recommended. and that there are no fuel leaks.
2 Use caution when adding electri- Point the front wheel straight
cal accessories. If electrical ac- ahead on the trailer or in the truck
cessories exceed the capacity of bed, and choke it in a rail to pre-
the motorcycle’s electrical sys- vent movement.
tem, an electric failure could re- Shift the transmission in gear (for
sult, which could cause a models with a manual transmis-
dangerous loss of lights or engine sion).
power. Secure the motorcycle with tie-
downs or suitable straps that are
Aftermarket Tires and Rims attached to solid parts of the mo-
The tires and rims that came with your torcycle, such as the frame or up-
motorcycle were designed to match per front fork triple clamp (and not,
the performance capabilities and to for example, to rubber-mounted
provide the best combination of han- handlebars or turn signals, or
dling, braking, and comfort. Other parts that could break). Choose
tires, rims, sizes, and combinations the location for the straps carefully
may not be appropriate. Refer to page so the straps will not rub against
7-15 for tire specifications and more in- painted surfaces during transport.
formation on replacing your tires. The suspension should be com-
pressed somewhat by the tie-
Transporting the Motorcycle downs, if possible, so that the mo-
Be sure to observe following instruc- torcycle will not bounce exces-
tions before transporting the motorcy- sively during transport.
cle in another vehicle.
Remove all loose items from the
motorcycle.
2-4
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Description
EAU32221
Left view
3-1
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Description
EAU32231
Right view
3-2
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Description
EAU10431
3-3
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EAU45752
OFF
All electrical systems are off. The key
can be removed. 1. Start switch
4-1
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EAU12713
Start switch “ ”
Push this switch to crank the engine 4
with the starter. See page 6-1 for start-
ing instructions prior to starting the en-
gine. 1. Clutch lever 1. Shift pedal
The clutch lever is located on the left The shift pedal is located on the left
side of the handlebar. To disengage side of the motorcycle and is used in
the clutch, pull the lever toward the combination with the clutch lever when
handlebar grip. To engage the clutch, shifting the gears of the 5-speed con-
release the lever. The lever should be stant-mesh transmission equipped on
pulled rapidly and released slowly for this motorcycle.
smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the start-
ing circuit cut-off system. (See page
4-10.)
4-2
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The brake lever is located on the right The brake pedal is located on the right To remove the fuel tank cap, turn it
side of the handlebar. To apply the side of the motorcycle. To apply the counterclockwise, and then pull it off.
front brake, pull the lever toward the rear brake, press down on the brake To install the fuel tank cap, insert it into
throttle grip. pedal. the tank opening, and then turn it
clockwise.
EWA11092
WARNING
Make sure that the fuel tank cap is
properly closed after filling fuel.
Leaking fuel is a fire hazard.
4-3
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WARNING
EAU13315
while smoking, or while in the vi- wipe off spilled fuel with a clean, ECA11401
cinity of sparks, open flames, or dry, soft cloth, since fuel may NOTICE
other sources of ignition such as deteriorate painted surfaces or
plastic parts. [ECA10072] Use only unleaded gasoline. The use
the pilot lights of water heaters of leaded gasoline will cause severe
and clothes dryers. 4. Be sure to securely close the fuel
tank cap. damage to internal engine parts,
2. Do not overfill the fuel tank. Stop EWA15152 such as the valves and piston rings,
filling when the fuel reaches the WARNING as well as to the exhaust system.
bottom of the filler tube. Because
fuel expands when it heats up, Gasoline is poisonous and can Your Yamaha engine has been de-
heat from the engine or the sun cause injury or death. Handle gaso- signed to use regular unleaded gaso-
can cause fuel to spill out of the line with care. Never siphon gasoline line with a pump octane number
fuel tank. by mouth. If you should swallow [(R+M)/2] of 86 or higher, or a research
some gasoline or inhale a lot of gas- octane number of 91 or higher. If
oline vapor, or get some gasoline in knocking (or pinging) occurs, use a
your eyes, see your doctor immedi- gasoline of a different brand or premi-
4-4
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will extend spark plug life and reduce Fuel tank breather hose Fuel cock
maintenance costs. The fuel cock supplies fuel from the
Gasohol tank to the carburetor while filtering it
There are two types of gasohol: gaso- also.
hol containing ethanol and that con- The fuel cock has three positions:
taining methanol. Gasohol containing
ethanol can be used if the ethanol con- OFF
4 tent does not exceed 10% (E10). Gas-
ohol containing methanol is not
recommended by Yamaha because it
can cause damage to the fuel system 1. Fuel tank breather hose
or vehicle performance problems.
Before operating the motorcycle:
Check the fuel tank breather hose
connection.
Check the fuel tank breather hose
for cracks or damage, and replace
it if necessary. With the lever in this position, fuel will
Make sure that the fuel tank not flow. Always return the lever to this
breather hose is not blocked, and position when the engine is not run-
clean it if necessary. ning.
ON
With the lever in this position, fuel flows
to the carburetor. Normal riding is done
with the lever in this position.
4-5
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This indicates reserve. If you run out of Starter (choke) knob “ ” Kickstarter
fuel while riding, move the lever to this
position. Fill the tank at the first oppor-
tunity. Be sure to set the lever back to
“ON” after refueling!
Starting a cold engine requires a richer If the engine fails to start by pushing
air-fuel mixture, which is supplied by the start switch, try to start it by using
the starter (choke). the kickstarter. To start the engine, fold
Move the knob in direction (a) to turn out the kickstarter lever, move it down
on the starter (choke). lightly with your foot until the gears en-
Move the knob in direction (b) to turn gage, and then push it down smoothly
off the starter (choke). but forcefully. This model is equipped
with a primary kickstarter, allowing the
engine to be started in any gear if the
clutch is disengaged. However, shift-
ing the transmission into the neutral
position before starting is recommend-
ed.
4-6
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4-7
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4-8
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Tightening torque:
4 Locknut:
42 N·m (4.2 m·kgf, 30 ft·lbf)
1. Rebound damping force adjusting dial 1. Compression damping force adjusting knob
4-9
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4-10
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4-11
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5
5-1
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• Check operation.
• Lubricate cable if necessary.
Clutch 7-17
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-14, 7-23
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 7-23
• Lubricate if necessary.
5 • Check chain slack.
• Adjust if necessary.
Drive chain 7-21, 7-23
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-15, 7-16
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
Brake and shift pedals 7-24
• Lubricate pedal pivoting points if necessary.
• Make sure that operation is smooth.
Brake and clutch levers 7-24
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Sidestand 7-25
• Lubricate pivot if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Engine stop switch • Check operation. 4-1
5-2
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6-1
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6-2
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6-3
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Parking
When parking, stop the engine, re-
move the key from the main switch,
and then turn the fuel cock lever to
“OFF”.
EWA10312
WARNING
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
6 Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire.
Do not park near grass or other
flammable materials which
might catch fire.
6-4
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WARNING
Periodic inspection, adjustment, and Turn off the engine when performing Emission controls not only function to
lubrication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition specified. proper engine operation and maximum
possible. Safety is an obligation of the A running engine has moving performance. In the following periodic
vehicle owner/operator. The most im- parts that can catch on body maintenance charts, the services relat-
portant points of vehicle inspection, parts or clothing and electrical ed to emissions control are grouped
adjustment, and lubrication are ex- parts that can cause shocks or separately. These services require
plained on the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic Running the engine while ser- equipment. Maintenance, replace-
maintenance charts should be simply vicing can lead to eye injury, ment, or repair of the emission control
considered as a general guide under burns, fire, or carbon monoxide devices and systems may be per-
normal riding conditions. However, de- poisoning – possibly leading to formed by any repair establishment or
pending on the weather, terrain, geo- death. See page 2-2 for more in- individual that is certified (if applicable).
graphical location, and individual use, formation about carbon monox- Yamaha dealers are trained and 7
the maintenance intervals may need to ide. equipped to perform these particular
be shortened. services.
EWA10322 EWA15461
WARNING WARNING
Failure to properly maintain the vehi- Brake discs, calipers, drums, and
cle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
7-1
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7-2
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• Check operation.
1 * Clutch √ √ √
• Adjust if necessary.
• Check operation, fluid level, and for fluid leakage. √ √ √
2 * Front brake
• Replace brake pads. Whenever worn to the limit 7
• Check operation.
3 * Rear brake • Adjust brake pedal free play and replace brake shoes if √ √ √
necessary.
• Check for cracks or damage.
√ √
4 * Brake hoses • Check for correct routing and clamping.
• Replace. Every 4 years
5 * Brake fluid • Change. Every 2 years
• Check runout, spoke tightness and for damage.
6 * Wheels √ √ √
• Tighten spokes if necessary.
• Check tread depth and for damage.
• Replace if necessary.
7 * Tires √ √
• Check air pressure.
• Correct if necessary.
7-3
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7-4
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EAU18671
TIP 7
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
7-5
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1. Panel C 1. Panel A
2. Quick fastener
EAUW3160
7-6
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7-7
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ECAW0033
NOTICE
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
1. Maximum level mark
mix any chemical additives. Do
2. Minimum level mark
not use oils with a diesel speci-
4. If the engine oil is at or below the fication of “CD”. Make sure that
minimum level mark, add suffi- the engine oil doesn’t contain
1. Engine oil drain bolt
cient oil of the recommended type friction-reducing additives.
to raise it to the correct level. 4. Install the drain bolt and its new Make sure that no foreign mate- 7
5. Insert the dipstick into the oil filler gasket, and then tighten the bolt rial enters the crankcase.
hole, and then tighten the oil filler to the specified torque. 6. Start the engine, and then let it idle
cap.
for several minutes while checking
Tightening torque:
Engine oil drain bolt: it for oil leakage. If oil is leaking,
To change the engine oil
20 N·m (2.0 m·kgf, 14 ft·lbf) immediately turn the engine off
1. Start the engine, warm it up for
and check for the cause.
several minutes, and then turn it
5. Refill with the specified amount of 7. Turn the engine off, and then
off.
the recommended engine oil, and check the oil level and correct it if
2. Place an oil pan under the engine
then install and tighten the filler necessary.
to collect the used oil.
cap.
7-9
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7-11
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WARNING
Tightening torque:
Always let the exhaust system Spark arrester cap bolt:
cool prior to touching exhaust 10 N·m (1.0 m·kgf, 7.2 ft·lbf)
components.
1. Spark arrester cap bolt
Do not start the engine when TIP
cleaning the exhaust system. 2. Tap the spark arrester lightly, and Make sure to align the bolt holes when
then use a wire brush to remove installing the spark arrester cap.
TIP any carbon deposits, then clean
Make sure to select a well-ventilated the inside of the spark arrester.
7 area free of combustible materials to
clean the spark arrester.
1. Remove the spark arrester cap by
removing the bolts, and then pull
the spark arrester out of the muf-
fler.
7-12
U2PT13E0.book Page 13 Tuesday, June 14, 2016 4:48 PM
The carburetor has been set and ex- 2. Start the engine and warm it up for Engine idling speed:
tensively tested at the Yamaha fac- several minutes at 1000–2000 1300–1500 r/min 7
tory. Changing these settings r/min while occasionally revving it
without sufficient technical knowl- to 4000–5000 r/min.
edge may result in poor perfor- TIP
mance of or damage to the engine. TIP If the specified idling speed cannot be
The engine is warm when it quickly re- obtained as described above, have a
sponds to the throttle. Yamaha dealer make the adjustment.
3. Check the engine idling speed
and, if necessary, adjust it to
specification by turning the throt-
tle stop screw. To increase the en-
gine idling speed, turn the screw in
7-13
U2PT13E0.book Page 14 Tuesday, June 14, 2016 4:48 PM
Adjusting the throttle grip free play, turn the adjusting nut in di- Valve clearance
play rection (b). The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
7-14
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7-15
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ed below have been approved for this a punctured tube. If unavoid- Spoke wheels
EWA10611
model by Yamaha. able, however, patch the tube
WARNING
very carefully and replace it as
Front tire: soon as possible with a high- The wheels on this model are not
Size: quality product. designed for use with tubeless tires.
70/100-19 42M Do not attempt to use tubeless tires
Manufacturer/model: on this model.
IRC/IX05H
Rear tire: To maximize the performance, durabil-
Size: ity, and safe operation of your motor-
90/100-16 52M
Manufacturer/model: cycle, note the following points
IRC/IX05H regarding the specified wheels.
The wheel rims should be
EWA14391
checked for cracks, bends, warp-
WARNING age or other damage, and the
7
Have a Yamaha dealer replace spokes for looseness or damage
excessively worn tires. Operat- before each ride. If any damage is
ing the motorcycle with exces- found, have a Yamaha dealer re-
sively worn tires decreases place the wheel. Do not attempt
riding stability and can lead to even the smallest repair to the
loss of control. wheel. A deformed or cracked
The replacement of all wheel- wheel must be replaced.
and brake-related parts, includ- The wheel should be balanced
ing the tires, should be left to a whenever either the tire or wheel
Yamaha dealer, who has the has been changed or replaced. An
necessary professional knowl- unbalanced wheel can result in
edge and experience. poor performance, adverse han-
dling characteristics, and a short-
ened tire life.
7-16
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7-17
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Adjusting the brake lever free turn the adjusting screw in direc- Adjusting the brake pedal
play tion (b). height and free play
Measure the brake lever free play as 3. Tighten the locknut.
EWA10671
7-18
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7-19
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dealer replace the brake shoes as a Improper maintenance can result in NOTICE
set. loss of braking ability. Observe Brake fluid may damage painted
these precautions: surfaces or plastic parts. Always
clean up spilled fluid immediately.
7-20
U2PT13E0.book Page 21 Tuesday, June 14, 2016 4:48 PM
the brake fluid level to gradually go Changing the brake fluid Drive chain slack
down. A low brake fluid level may indi- Have a Yamaha dealer change the The drive chain slack should be
cate worn brake pads and/or brake brake fluid at the intervals specified in checked before each ride and adjusted
system leakage; therefore, be sure to the periodic maintenance and lubrica- if necessary.
check the brake pads for wear and the tion chart. In addition, have the oil seals
brake system for leakage. If the brake of the brake master cylinder and cali- EAU22786
To check the drive chain slack
fluid level goes down suddenly, have a per as well as the brake hose replaced
Yamaha dealer check the cause before at the intervals listed below or whenev-
further riding. er they are damaged or leaking.
Oil seals: Replace every two
years.
Brake hose: Replace every four
years.
EAUW0663
To adjust the drive chain slack
Consult a Yamaha dealer before ad-
justing the drive chain slack.
1. Loosen the brake pedal free play
7 adjusting nut.
2. Loosen the axle nut.
3. To tighten the drive chain, turn the
drive chain slack adjusting plate 1. Axle nut
on each side of the swingarm in 2. Drive chain slack adjusting plate
direction (a). To loosen the drive 3. Position indicator
chain, turn the adjusting plate on
4. Tighten the axle nut to the speci-
each side of the swingarm in di-
fied torque.
rection (b), and then push the rear
wheel forward. NOTICE: Improp- Tightening torque:
er drive chain slack will over- Axle nut:
load the engine as well as other 60 N·m (1.0 m·kgf, 43 ft·lbf)
vital parts of the motorcycle and
can lead to chain slippage or
7-22
U2PT13E0.book Page 23 Tuesday, June 14, 2016 4:48 PM
Cleaning and lubricating the Checking and lubricating the Checking and lubricating the
drive chain cables throttle grip and cable
The drive chain must be cleaned and The operation of all control cables and The operation of the throttle grip
lubricated at the intervals specified in the condition of the cables should be should be checked before each ride. In
the periodic maintenance and lubrica- checked before each ride, and the ca- addition, the cable should be lubricat-
tion chart, otherwise it will quickly wear bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals
out, especially when riding in dusty or cated if necessary. If a cable is specified in the periodic maintenance
wet areas. Service the drive chain as damaged or does not move smoothly, chart.
follows. have a Yamaha dealer check or re- The throttle cable is equipped with a
ECA10584
place it. WARNING! Damage to the rubber cover. Make sure that the cover
NOTICE outer housing of cables may result is securely installed. Even though the
The drive chain must be lubricated in internal rusting and cause inter- cover is installed correctly, it does not
after washing the motorcycle, riding ference with cable movement. Re- completely protect the cable from wa-
in the rain or riding in wet areas. place damaged cables as soon as ter entry. Therefore, use care not to
possible to prevent unsafe condi- pour water directly onto the cover or 7
1. Remove all dirt and mud from the
tions. [EWA10712] cable when washing the vehicle. If the
drive chain with a brush or cloth.
cable or cover becomes dirty, wipe
TIP Recommended lubricant: clean with a moist cloth.
For a thorough cleaning, have a Yamaha cable lubricant or other
suitable cable lubricant
Yamaha dealer remove the drive chain
and soak it in solvent.
2. Spray Yamaha chain lubricant or
other suitable chain lubricant on
the entire chain, making sure that
all side plates and rollers have
been sufficiently oiled.
7-23
U2PT13E0.book Page 24 Tuesday, June 14, 2016 4:48 PM
Checking and lubricating the Checking and lubricating the Recommended lubricant:
Lithium-soap-based grease
brake and shift pedals brake and clutch levers
The operation of the brake and shift
Brake lever
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal
Clutch lever
7
Recommended lubricant:
Lithium-soap-based grease
7-24
U2PT13E0.book Page 25 Tuesday, June 14, 2016 4:48 PM
Recommended lubricant:
Lithium-soap-based grease
7-25
U2PT13E0.book Page 26 Tuesday, June 14, 2016 4:48 PM
WARNING
Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
7-26
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7-27
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7-28
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Tightening torque:
Axle nut:
45 N·m (4.5 m·kgf, 33 ft·lbf)
7-30
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WARNING
5. Install the brake rod onto the
brake camshaft lever, and then in- When checking the fuel system, do
stall the brake pedal free play ad- not smoke, and make sure there are
justing nut onto the brake rod. no open flames or sparks in the ar-
ea, including pilot lights from water
7-31
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7-32
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Troubleshooting chart
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate 7
Wet
spark plug gap, or replace the spark plug. the electric starter.
Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.
4. Compression
The engine does not start.
There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.
7-33
U2PT13E0.book Page 1 Tuesday, June 14, 2016 4:48 PM
the area is covered with a wet cloth for mended to apply a corrosion pro- NOTICE
a few minutes before cleaning. tection spray on all metal, Apply spray oil and wax spar-
After riding in the rain or near the sea including chrome- and nickel-plat- ingly and make sure to wipe off
Since sea salt is extremely corrosive, ed, surfaces. any excess.
carry out the following steps after each 5. Use spray oil as a universal clean- Never apply oil or wax to any
ride in the rain or near the sea. er to remove any remaining dirt. rubber and plastic parts, but
1. Clean the motorcycle with cold 6. Touch up minor paint damage treat them with a suitable care
water and a mild detergent, after caused by stones, etc. product.
the engine has cooled down. 7. Wax all painted surfaces. Avoid using abrasive polishing
NOTICE: Do not use warm wa- 8. Let the motorcycle dry completely compounds as they will wear
ter since it increases the corro- before storing or covering it. away the paint.
sive action of the salt. [ECA10792] EWA11132
8-2
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8-4
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Specifications
Dimensions: Compression ratio: Fuel:
Overall length: 10.0 : 1 Recommended fuel:
1885 mm (74.2 in) Starting system: Regular unleaded gasoline (Gasohol [E10]
Overall width: Electric starter and kickstarter acceptable)
795 mm (31.3 in) Lubrication system: Fuel tank capacity:
Overall height: Wet sump 6.0 L (1.6 US gal, 1.3 Imp.gal)
1085 mm (42.7 in) Engine oil: Fuel reserve amount:
Seat height: Recommended brand: 0.8 L (0.21 US gal, 0.18 Imp.gal)
805 mm (31.7 in) YAMALUBE Carburetor:
Wheelbase: SAE viscosity grades: Type × quantity:
1270 mm (50.0 in) 10W-40 VM20 × 1
Ground clearance: Spark plug(s):
0 10 30 50 70 90 110 130 ˚F
295 mm (11.61 in) Manufacturer/model:
Minimum turning radius: NGK/CR7HSA
2.0 m (6.56 ft) Spark plug gap:
Weight: 0.6–0.7 mm (0.024–0.028 in)
Curb weight: SAE 10W-40 Clutch:
90 kg (198 lb) Clutch type:
Technical permissible mass (Maximum load + Wet, multiple-disc
Curb weight): Drivetrain:
180 kg (397 lb) Primary reduction ratio:
Engine: –20 –10 0 10 20 30 40 50 ˚C
3.579 (68/19)
Combustion cycle: Final drive:
Recommended engine oil grade:
9 4-stroke Chain
API service SG type or higher, JASO
Cooling system: Secondary reduction ratio:
standard MA
Air cooled 4.154 (54/13)
Engine oil quantity:
Valve train: Transmission type:
Oil change:
SOHC Constant mesh 5-speed
1.00 L (1.06 US qt, 0.88 Imp.qt)
Number of cylinders: Gear ratio:
Single cylinder
Air filter:
1st:
Air filter element:
Displacement: 2.643 (37/14)
Wet element
124 cm³ 2nd:
Bore × stroke: 1.778 (32/18)
54.0 × 54.0 mm (2.13 × 2.13 in)
9-1
U2PT13E0.book Page 2 Tuesday, June 14, 2016 4:48 PM
Specifications
3rd: Tire air pressure (measured on cold Rear suspension:
1.316 (25/19) tires): Type:
4th: Front: Swingarm (link suspension)
1.045 (23/22) 100 kPa (1.00 kgf/cm², 15 psi) Spring:
5th: Rear: Coil spring
0.875 (21/24) 100 kPa (1.00 kgf/cm², 15 psi) Shock absorber:
Chassis: Front wheel: Gas-hydraulic damper
Frame type: Wheel type: Wheel travel:
Diamond Spoke wheel 168 mm (6.6 in)
Caster angle: Rim size: Electrical system:
28.5 ° 19x1.40 System voltage:
Trail: Rear wheel: 12 V
107 mm (4.2 in) Wheel type: Ignition system:
Front tire: Spoke wheel CDI
Type: Rim size: Charging system:
With tube 16x1.60 CDI magneto
Size: Front brake: Battery:
70/100-19 42M Type: Model:
Manufacturer/model: Hydraulic single disc brake GT4L-BS
IRC/IX05H Specified brake fluid: Voltage, capacity:
Speed rating: DOT 4 12 V, 3.0 Ah (10 HR)
130 km/h (81 mph) Rear brake: Fuse(s):
Rear tire: Type: Main fuse:
Type: Mechanical leading trailing drum brake 10.0 A 9
With tube Front suspension:
Size:
Type:
90/100-16 52M
Telescopic fork
Manufacturer/model:
Spring:
IRC/IX05H
Coil spring
Speed rating:
Shock absorber:
130 km/h (81 mph)
Hydraulic damper
Wheel travel:
180 mm (7.1 in)
9-2
U2PT13E0.book Page 1 Tuesday, June 14, 2016 4:48 PM
Consumer information
EAU26357
KEY IDENTIFICATION NUMBER:
Identification numbers TIP
Record the vehicle identification num- The vehicle identification number is
ber, engine serial number, model label used to identify your motorcycle and
information, and the key identification may be used to register your motorcy-
number in the spaces provided below. cle with the licensing authority in your
These identification numbers are need- EAU26401
area.
ed when registering the vehicle with Vehicle identification number
EAU26461
the authorities in your area and when
Model label
ordering spare parts from a Yamaha
dealer.
10-1
U2PT13E0.book Page 2 Tuesday, June 14, 2016 4:48 PM
Consumer information
EAU26391
Key identification number
10
10-2
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Consumer information
EAU26561
10
10-3
U2PT13E0.book Page 4 Tuesday, June 14, 2016 4:48 PM
Consumer information
EAU26652
Maintenance record
Have a Yamaha dealer complete this record when the motorcycle is serviced.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
10
10-4
U2PT13E0.book Page 5 Tuesday, June 14, 2016 4:48 PM
Consumer information
EAU38052
10-5
U2PT13E0.book Page 6 Tuesday, June 14, 2016 4:48 PM
Consumer information
10
10-6
U2PT13E0.book Page 7 Tuesday, June 14, 2016 4:48 PM
Consumer information
EAU26752
10
10-7
U2PT13E0.book Page 8 Tuesday, June 14, 2016 4:48 PM
Consumer information
We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
your Primary ID number (your frame number). We’ll be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
10
10-8
U2PT13E0.book Page 1 Tuesday, June 14, 2016 4:48 PM
Index
A Front fork, checking ............................. 7-25 Sidestand ..............................................4-10
Air filter element and check hoses, Fuel......................................................... 4-4 Sidestand, checking and lubricating.....7-25
cleaning ..............................................7-10 Fuel cock ................................................ 4-5 Spark arrester, cleaning ........................7-12
B Fuel tank breather hose.......................... 4-5 Spark plug, checking ..............................7-7
Battery ..................................................7-26 Fuel tank cap.......................................... 4-3 Specifications .........................................9-1
Brake and clutch levers, checking and Fuse, replacing ..................................... 7-28 Starter (choke) knob................................4-6
lubricating...........................................7-24 H Starting a cold engine .............................6-1
Brake and shift pedals, checking and Handlebar switches................................ 4-1 Starting circuit cut-off system...............4-10
lubricating...........................................7-24 I Start switch .............................................4-2
Brake fluid, changing ............................7-21 Identification numbers.......................... 10-1 Steering, checking ................................7-26
Brake fluid level, checking ....................7-20 K Storage ...................................................8-3
Brake lever ..............................................4-3 Key identification number..................... 10-2 Supporting the motorcycle ...................7-28
Brake lever free play, adjusting ............7-18 Kickstarter .............................................. 4-6 T
Brake pads and shoes, checking .........7-19 L Throttle grip and cable, checking and
Brake pedal.............................................4-3 Labels, location ...................................... 1-1 lubricating ...........................................7-23
Brake pedal height and free play, M Throttle grip free play, adjusting ...........7-14
adjusting .............................................7-18 Main switch ............................................ 4-1 Tires ......................................................7-15
C Maintenance and lubrication, periodic ... 7-3 Troubleshooting ....................................7-31
Cables, checking and lubricating .........7-23 Troubleshooting chart...........................7-33
Maintenance, emission control
Carburetor, adjusting ............................7-13 system.................................................. 7-2 V
Care ........................................................8-1 Maintenance record ............................. 10-4 Valve clearance.....................................7-14
Clutch lever.............................................4-2 Model label........................................... 10-1 Vehicle identification number................10-1
Clutch lever free play, adjusting ...........7-17 N W
D Noise regulation ................................... 10-3 Warranty, extended...............................10-7
Drive chain, cleaning and lubricating....7-23 P Warranty, limited ...................................10-5
Drive chain slack...................................7-21 Wheel bearings, checking.....................7-26
Panels, removing and installing.............. 7-6
E Wheel (front)..........................................7-29
Parking ................................................... 6-4
Engine break-in.......................................6-3 Wheel (rear) ...........................................7-30
Part locations ......................................... 3-1
Engine idling speed ..............................7-13 Wheels ..................................................7-16
11 S
Engine oil ................................................7-8 Safety information .................................. 2-1
Engine, starting a warm ..........................6-2 Seat ........................................................ 4-7
Engine stop button .................................4-2 Shifting ................................................... 6-2
F Shift pedal .............................................. 4-2
Front fork, adjusting................................4-7 Shock absorber assembly, adjusting ..... 4-8
11-1
U2PT13E0.book Page 1 Tuesday, June 14, 2016 4:48 PM
EAU51391
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