Algeria

In Amenas Project
ROTATING EQUIPMENT JOB PLAN
JOB PLAN NO M116-01_ENG
JOB PLAN TITLE WEEKLY ROUTINE INSPECTIONS AND MAINTENANCE TASK LIST

Responsibility MAINTENANCE
Conditions for Work PLANT SHUTDOWN
Reason for Work SAFETY
Duration 0.00

Task ID Task Description Key Points

Work Instructions
00 ASSOCIATED TAGS:
01 05-X-602-P1, FOAM CONCENTRATE PUMP
05-X-602-PM1, FOAM CONCENTRATE PUMP HYDRAULIC MOTOR
10 PRE-WORK INSTRUCTIONS
11 Before commencing any work, ensure that the installation is isolated from
any remote power supply and controlling equipment. Inform the area
authority and obtain any necessary permit(s) required to carry out the
scheduled maintenance task.
12 Ensure that all tools and maintenance manuals, spare parts and
consumables to carry out the planned routine are available
13 Check and verify all technical data on name plates against data listed on
Job Card and record any changes or additions as necessary and forward to
the maintenance planner for Maximo up-date. Ensure that all data held in
Maximo is valid and up to date.
14 NOTE: FIRE & GAS LOCKOUTS:
Ensure that the correct/appropriate fire and gas lockouts are in force prior to
all function testing.
20 ISOLATE THE PUMP
21 Ensure that the safety instructions in Documents PSE01-XXXX, Operations
and Maintenance Manual and IAP/HSE safety policies have been complied
with.(See Note 4 in Special Tools)
22 Before carrying out any work on all equipment i.e. vessels, pipework, etc.
containing process fluid, ensure that all machinery has been depressurised
and purged.
30 WEEKLY ROUTINE INSPECTIONS AND MAINTENANCE TASK LIST
31 Check the foam pump skid to ensure that there are no visible signs of
damage, oil leakage, product leakage or any other obvious abnormality.
32 Pay particular attention to main and auxiliary pipe work connections and to
mechanical seal locations.
33 Check that there are no loose or frayed cables and that all cables are
securely fastened to the cable tray or anchor points. Ensure that the main
earth cable is securely fastened at each connection point.

MAINTENANCE DATA DEVELOPMENT

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 Algeria
In Amenas Project
ROTATING EQUIPMENT JOB PLAN
JOB PLAN NO M116-01_ENG
JOB PLAN TITLE WEEKLY ROUTINE INSPECTIONS AND MAINTENANCE TASK LIST

34 Check all indicating instruments for correct functioning and unusual

readings.
35 Check the hydraulic oil level in the pump hydraulic drive motor and
replenish as necessary.
36 Check for unusual noise, vibration and bearing temperature for any
abnormality.
37 Check the main and reserve tank level indicator block valves are open and
the tank vent valves are closed. Confirm satisfactory levels in both foam
tanks.
38 Check that the foam pump outlet valves, the foam pump test isolation
valve, the foam system isolation valves and the foam header pressure
control valve isolating valve are open.
39 Record any unusual visible or audible abnormality or change on the Maximo
job report for this task.
70 REINSTATE THE PUMP
71 Re-instate any controlling equipment and power supply that was isolated in
Task 011
72 Ensure that no tools, spares, replenishment fluids or cleaning materials have
been left in the work area, and are returned to the appropriate stores.
73 Record any unusual visible or audible abnormality or change on the Maximo
job report for this task.
74 Return any permit taken out and inform the area authority of the completion
of this routine.
80 Refer to Manufacturer's Operations and Maintenance Manual, PSE01-XXXX
currently unavailable in BP Documentum.
90 SPARE PARTS REQUIRED TO SUPPORT CORRECTIVE MAINTENANCE ONLY

MAINTENANCE DATA DEVELOPMENT

10 North Silver Street, Aberdeen AB10 1RL, Scotland UK t | +44 (0)1224 639988 e | team@xpd8solutions.com Page 2 of 3
 Algeria
In Amenas Project
ROTATING EQUIPMENT JOB PLAN
JOB PLAN NO M116-01_ENG
JOB PLAN TITLE WEEKLY ROUTINE INSPECTIONS AND MAINTENANCE TASK LIST

Resources
Task ID Task Durations Resource
(Hours)
10 1 I-MECH
10 1 I-SAFETY
20 1 I-ELEC
20 1 I-MECH
20 1 I-SAFETY
30 1 I-ELEC
30 1 I-INST
30 1 I-MECH
30 1 I-SAFETY
70 1 I-ELEC
70 1 I-MECH
70 1 I-SAFETY

Spares
Task ID Part Number Spare Description
10 No Spares Listed or Identified from available Technical Documentation

Special Tools
Task ID Part Number Tool Description
10 Note 1 No specialist tools are required to carry out these inspections.
10 Note 2 NOTE:- Major disassembly and re-assembly is beyond the scope of these routines and should only be
carried out by manufacturers service personnel
10 Note 3 These routines should only be carried out in accordance with the detailed instructions in the relevant
section of the Maintenance and Operating Manual,Document No.PSE01-XXXX. This document is
unavailable in BP Documentum.
10 Note 4 This job plan has been constructed/produced by the use of the vendors "Knowsley SK" technical
specifications; i.e Pumped Foam Proportioning Skid documentation.

MAINTENANCE DATA DEVELOPMENT

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