Enhanced Systems Using Full-Scale Modules

F.R.L.
Systems are easily upgraded using unified key boundary
F.R.
dimensions and a diverse range of options and variations.
F (Filtr)
R (Reg) F.R.L. combination Mounting bracket Page 346

L (Lub) “C*000-W”
Drain Consists of air filter,
Separ regulator ■ Lubricator
Mech
Press SW and “L*000-W”
Res press lubricator. Supplies oil mist to
exh valve pneumatic lines.
SlowStart
Anti-bac/Bac-
remove Filt
Film ■ T type bracket “B*10-W”
Resist FR This bracket has two holes on the top and
Oil-ProhR bottom to fix the device to a wall along with
Med upgraded devices.
Press FR The 3000-W Series and 4000-W Series
No Cu/
PTFE FRL
can also be connected using B410-W.

Outdrs FRL
Adapter Pressure gauge Page 363
Joiner
Press
Gauge
■ Regulator
CompFRL
■ Air filter Standard “R*000-W”
LgFRL “F*000-W” Reverse “R*100-W”
Effectively removes Lowers supply pressure to
PrecsR
dust and water droplets. maintain stable set pressure.
VacF/R
Element For air filter F*000-W and filter regulator W*000-W/W*100-W
Clean FR
ElecPneuR ■ Standard integral pressure gauge “G401-W”
AirBoost Pressure gauge protrusion is reduced.

Speed Ctrl
Silncr Filter/regulator
CheckV/ Standard “W*000-W” (page 90)
other
reverse “W*100-W” (page 98)
Fit/Tube ■ Standard (5 μm) element “Blank” ■ Submicron (0.3 μm) element “Y” option The air filter and regulator are
This long-life element filters out harmful This dedicated element effectively separates integrated to simplify the
Nozzle
dirt and foreign matter, etc., from air. tar and carbon. (Non-regenerable) space-saving assembly.
Air Unit
PrecsCompn For air filter F*000-W, oil mist filter M*000-W, filter regulator
Bowl, bowl guard and drainage W*000-W/W*100-W Oil mist filter Page 116
Electro
Press SW * A bowl guard is installed on the plastic bowl as standard. “M*000-W” “MX000-W”
ContactSW Effectively removes oil and oil
AirSens mist from pneumatic lines.
PresSW
Cool
Air Flo
Sens/Ctrl
WaterRtSens Residual pressure exhaust valve Pages 182 to 187
TotAirSys
(Total Air)
TotAirSys
(Gamma)
Gas
generator
RefrDry ▲ Plastic bowl and bowl guard ▲ Metal bowl

Bowl Refer to page 361 for details

DesicDry
Polycarbonate Nylon Metal Metal bowl, on bowl chemical resistance.
HiPolymDry bowl bowl bowl man drain cock
A metal bowl is not available “V*000-W”
Drain discharge

Manual drain cock Blank (standard) Z M M1 The pneumatic line is cut off and residual
for the 1000 Series.
MainFiltr Auto-drain manual override NO F FZ FM* FM1 pressure is released.
The asterisk (*) indicates the
Dischrg For maintenance. Prevents accidents due
etc Auto-drain manual override NC F1 F1Z F1M* F1M1 metal manual cock with an
Rc1/4 port. to residual pressure.
Ending V3010-W with keyhole is also available.

24
 F.R.L.

* Indicates model No. 1/2/3/4/6/8.

F.R.
Drawings are simplified here. Refer to individual pages for details. F (Filtr)
R (Reg)
L (Lub)
Drain
Separ
Mech
Press SW
Res press
exh valve
SlowStart
Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil-ProhR
■ Joiner “C*000-J*00-W” ■ L type bracket “B*30” Med
Use this as a fitting when upgrading the system. ■ C type bracket “B*20” This bracket fixes parts using the panel Press FR
No Cu/
The 2000-W Series, 3000-W Series and 4000-W This bracket fixes single units by simply mounting nut on the filter regulator or PTFE FRL
Series can also be connected using J400-W. snapping them in. regulator.
Outdrs FRL
For regulator R*000-W/R*100-W and filter regulator W*000-W/W*100-W Adapter
Joiner
Press
Gauge
CompFRL
LgFRL
PrecsR
VacF/R
■ Pressure gauge with safety marker “G*OD” Clean FR
The pressure’s actual usage range is displayed ■ Pressure switch with digital display “PPD”
A single unit serves as a pressure detector and ElecPneuR
with red and green zones making visual control
easier. indicator, ON/OFF switch, and switch external output. AirBoost
* This gauge is assembled with the gauge plug. * Assembly is optional. Option “R1” Speed Ctrl
Distributor Page 348 Pipe adaptor Page 350 Silncr
CheckV/
other
■ One-way branch “D*01-W” ■ Straight “A*00-W”
This distributor, which is By using an adaptor, single units can be Fit/Tube
installed facing either upward removed separately for maintenance instead Nozzle
or downward, branches of removing the piping.
pneumatic pressure piping The adaptor is convenient for changing the Air Unit
with a large effective connection port size of single units. PrecsCompn
sectional area. ■ L type “A*01-W” Electro
■ 4-way branch “D300-W” Straight The device’s IN and OUT ports are turned by Press SW
The pipe branches in four 90° and piped from top or bottom. ContactSW
directions. * ‌Contact CKD regarding the vertical piping.
AirSens
* For 3000-W/4000-W Series.
PresSW
Cool
L type Air Flo
Sens/Ctrl
Bowl/bowl guard For lubricator L*000-W Pressure switch Pages 166 to 178 and 1150 WaterRtSens
Pneumatic line pressure is repeatedly and accurately TotAirSys
checked. (Total Air)
TotAirSys
(Gamma)
Gas
generator
RefrDry
“P4000-W” “PPR”
DesicDry
■ Plastic bowl and bowl guard ■ Metal bowl
Material: P
‌ olycarbonate - “blank”, Use the metal bowl in an atmosphere HiPolymDry
standard - Nylon “Z” option where plastic bowls cannot be used. MainFiltr
* Manual drain cock is “C” option. Material: Aluminum “M” option Dischrg
* ‌A bowl guard is installed on the plastic * ‌A metal bowl is not available for the “P*100-W” “PPX” etc
bowl as standard. 1000-W Series. Ending
Contact CKD regarding other system upgrades.
25
 Oil mist filter
Differential pressure switch option

Element replacement timing is important

F.R.L.
F.R.
F (Filtr)
R (Reg)
L (Lub)
The things you risk by not replacing the element at the proper timing...
Drain
Separ
Machining accuracy Failure/shortened service
Mech decrease life of secondary side
Press SW
Res press devices
exh valve
SlowStart
Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil
Oil-ProhR contamination
Med
Press FR
No Cu/
PTFE FRL
Outdrs FRL
Adapter Before this happens, conduct "air predictive
Joiner
Press
Gauge maintenance" with a switch and indicator double-check.
CompFRL
LgFRL 2
Realizing high accuracy predictive maintenance
PrecsR 1
VacF/R 1 Industry's first* 2-point switch output
The replacement time of the filter is reported in stages, so a
Clean FR
higher level of handling and maintenance is possible.
ElecPneuR
AirBoost
Speed Ctrl
Silncr
CheckV/
other Replacement recommended Replacement required

Fit/Tube It is even possible to confirm

Nozzle the condition of parts of the filter
that cannot be seen, enabling Display
Air Unit
remote observation, and it can
PrecsCompn be installed in the device as
Electro Patent pending well.
Press SW *
's first
Warning lamp
Maintain high precision resistant
ContactSW
In d u s t r y Highly visible
to failure by providing a fluid
AirSens Switch passage section to the switch.
Switch output indicator
PresSW
Cool
Air Flo
Sens/Ctrl 2 points 360° IP67 2 An indicator that can confirm intuitively
A clear cover and a colorful lamp enables high visibility.
WaterRtSens A mark that helps you know when it is time to replace the filter
TotAirSys
(Total Air)
TotAirSys
Switch selection available is formed on the clear cover, making handling and maintenance
easier.
(Gamma)
Gas Choose from 3 types according to application * As of October 2018, CKD research.

generator
RefrDry
DesicDry
HiPolymDry
MainFiltr
Dischrg
etc

Ending No switch (differential pressure indicator only) Differential pressure indicator + SW2 Differential pressure indicator + SW1/SW2

26
 Oil mist filter
Differential pressure switch option

in system maintenance.
F.R.L.
F.R.
F (Filtr)
R (Reg)
Use visual inspection and the 2 switches to know the timing of element replacement L (Lub)
Drain
Operation image Separ
Mech
Filter clogging Indicator (color) Switch output Press SW
Initial (No clogging) Res press
exh valve
Caution lamp (SW1): OFF SlowStart
SW2 Anti-bac/Bac-
SW1 Warning lamp (SW2): OFF remove Filt
Film
Resist FR
Replacement recommended Oil-ProhR
Replacement Med
recommended Caution lamp (SW1): ON Press FR
mark No Cu/
Warning lamp (SW2): OFF PTFE FRL
Outdrs FRL
Adapter
Replacement required Joiner
Replacement Press
required mark Gauge
Caution lamp (SW1): ON CompFRL
Warning lamp (SW2): ON
LgFRL
PrecsR
VacF/R
Usage examples Clean FR
ElecPneuR
Laser finishing Machine tools Food processing AirBoost
machine Workpiece
Speed Ctrl
Silncr
Insert Bed CheckV/
other
Dust-proof box
Optical position detector Fit/Tube
Moving table Nozzle
Air Unit
PrecsCompn
Electro
One-Point Predictive Maintenance Press SW
ContactSW
Generally speaking, the filter element should be replaced about once a year. This is just a guideline. The
Don't let the AirSens
amount of oil mist flowing to the secondary side differs according to working conditions. duration of use PresSW
To keep your system at optimal conditions, replacement needs to be carried out at the appropriate period. fool you!
Cool
Air Flo
We recommend that you replace Sens/Ctrl
WaterRtSens
your filter elements regularly! TotAirSys
(Total Air)
TotAirSys
(Gamma)
Gas
generator
Oil mist filter RefrDry
DesicDry
HiPolymDry
MainFiltr
Dischrg
etc

Ending
27
F.R.L.
F.R.
F (Filtr)
It's a NEW CONCEPT
Pursuing high performance in all aspects:
R (Reg)
L (Lub)
Drain
functionality, operability, serviceability and
Separ
Mech
Press SW
safety.
Res press
exh valve (Compressed air filter, regulator, lubricator and other components)
SlowStart
Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil-ProhR
Med
Press FR
No Cu/
PTFE FRL
Outdrs FRL
Adapter
Joiner
Press
Gauge

FUNCTIONAL FEATURES
CompFRL
LgFRL
PrecsR ● Compacting/modularization ● Long service life element ● ‌Embedded pressure gauge for space
VacF/R Main dimensions (width and depth) of F.R.L This element incorporates CKD's original saving
products have been standardized as compact chemical fiber structure (patent pending), The conventional protruding pressure gauge wasted
Clean FR module. Accurate assembly dimensions are which has a rough surface and gradually space on the front, and caused person(s) to come
ElecPneuR obtained with simple calculations. becomes finer toward the interior. Clogging is into contact with it, creating a dangerous situation. A
greatly reduced, and the element life is greatly neat design and safety have been realized by
AirBoost COMPACT MODULE
A extended. No need to worry about rust. embedding the pressure gauge into the body.
Speed Ctrl
LONG LIFE FILTER (1) FLAT FACE
Silncr
CheckV/ F R L Separated
other
Fit/Tube B
B
Nozzle Unit: mm
Module
Air Unit C1000-W C2000-W C2500-W C3000-W C4000-W C6500-W C8000-W
A

PrecsCompn A 40 50 50 63 63 50 63 63 80 90 90 100 100

Electro B 40×3 50×2+63 63×2+50 63×3 80×3 90×2+100 100×3
Press SW Unit: mm
C1000-W C2000-W C2500-W C3000-W C4000-W C6500-W C8000-W
ContactSW ● Lightweight (1/2 (CKD comparison))
Module A 57 62 70.5 63 79 100 100
AirSens The hybrid material (body: aluminum die- Conventional prods B 74 - 109 109 124 131 131
cast, cover: resin) provides strength, and
PresSW
Cool reduces weight by 50% compared to the
Air Flo conventional type. (C4000 comparison) ● ‌Mechanism to prevent oil dripping
Sens/Ctrl during primary side pressure drop
WaterRtSens LIGHT WEIGHT Oil dripping caused by reverse flow when
TotAirSys pressure is released with the residual
(Total Air) pressure exhaust valve, etc., is suppressed.
TotAirSys
(Gamma)
Gas ● ‌Highly corrosion resistant, safe bowl
generator guard
RefrDry Very safe and corrosion resistant plastic bowl
Separated Module
guard is integrated.
DesicDry
Unit: kg
HiPolymDry ● With gauge plug
C1000-W C2000-W C2500-W C3000-W C4000-W C6500-W C8000-W The gauge plug is sealed even without a pipe
MainFiltr Module 0.4 1.01 1.01 1.15 1.79 3.64 4.5 plug. (Refer to page 377 when using the
Dischrg Conventional prods 0.7 - 1.8 1.8 3.4 7.2 7.2 screw-in pressure gauge)
etc

Ending Always read the precautions in the Introduction and on pages 354 to 361 before use.
28
 F.R.L.
F.R.
F (Filtr)
R (Reg)
L (Lub)
Drain
Separ
Mech
Press SW
Res press
exh valve
SlowStart
Anti-bac/Bac-
remove Filt
Film
Resist FR
Oil-ProhR
Med
Press FR
No Cu/
PTFE FRL
Outdrs FRL
Adapter
Joiner
Press
Gauge

OPERATIVE FEATURES
CompFRL
LgFRL
● Pressure adjustment without tool ● Oil drip adjustment knob with lock ● ‌O-ring position PrecsR
O-RING SETTING
Pressure can be adjusted with one hand and Oil dripping is easily adjusted manually locking VacF/R
locking performed with one push. Manual knob without a tool. A stopper is provided in the An O-ring slot is
operation is easy when setting pressure as well. opening direction to function as a lock, and provided on the bowl
Clean FR

TOOL-LESS SETTING
R1000-W increase safety. The numbers on the dial are side to prevent ElecPneuR
R2000-W Body
R3000-W used as a guide after adjusting the dripping. problems caused if the
R4000-W * Adjust the oil drip to 0.5 N m or less.
AirBoost
F.R.L. R6000-W O-ring falls off during
R8000-W
TOOL-LESS SETTING bowl attachment and Speed Ctrl
Adjusting dome removal.
Bowl Silncr
The O-ring does not
CheckV/
Oil drip fall off during other
adjustment maintenance, and a Fit/Tube
safe and accurate
PULL sealing is attained. Nozzle

● Easily handles panel mounting as well Air Unit

When the panel mounting nut is loosened, the ● Double plastic structure PrecsCompn
● One-touch integrated filter element
nut acts as a jack and enables the knob to be A double plastic structure is adopted, so oil Electro
The integrated Press SW
removed easily. Fix with a nut when mounting dripping can be confirmed from 360°.
element is removed by
on a panel. The L type bracket is also installed ContactSW
360° turning the baffle 45°
similarly to the nut.
to the left. AirSens
(When mounting with an L type bracket, the body can be
(1000-W Series only) PresSW
fixed securely without play.) * Excluding 8000-W Series. Cool
Air Flo
EASY PANEL MOUNT Sens/Ctrl
WaterRtSens
Knob R1000-W
R2000-W TotAirSys
Nut R3000-W (Total Air)
R4000-W L1000-W TotAirSys
L3000-W (Gamma)
R6000-W
F.R.L. L4000-W
L8000-W Gas
generator
● One-touch integrated attachment/ RefrDry
removal
The bowl and bowl guard are easily attached/ DesicDry
detached together with the quick-release HiPolymDry
latch. (1000-W Series has no latch)
* ‌Confirm that pressure has been released MainFiltr
before mounting or removing the bowl and Dischrg
Note: ‌Install the nut before installing the knob. (The etc
nut of R2000-W can be removed without
bowl guard.
removing the knob.)
Ending
29
 F.R.L. Combination
F.R.L. Option explanation
F.R. Combination lists of drain discharge and bowl material of filter (model No. display Item (D))
F (Filtr) Compatible Manual drain Auto-drain with manual cock Large auto-drain with manual cock
Bowl material
series cock NO NC NO NC
R (Reg)
1000-W Series Plastic bowl Polycarbonate (Blank) × (Code: F1) × ×
L (Lub) Nylon (Code: Z) × (Code: F1Z) × ×
Drain
Separ Metal bowl Aluminum × × × × ×
Mech 2*00-W Series Plastic bowl Polycarbonate (Blank) (Code: F) (Code: F1) × ×
Press SW 3000-W Series
Res press Nylon (Code: Z) (Code: FZ) (Code: F1Z) × ×
4000-W Series
exh valve
6000-W Series Metal bowl Aluminum (Code: M/M1) (Code: FM/FM1) (Code: F1M/F1M1) × ×
SlowStart 8000-W Series Plastic bowl Polycarbonate (Blank) (Code: F) (Code: F1) (Code: FF) (Code: FF1)
Anti-bac/Bac-
remove Filt Nylon (Code: Z) (Code: FZ) (Code: F1Z) (Code: FFZ) (Code: FF1Z)
Film Metal bowl Aluminum (Code: M/M1) (Code: FM/FM1) (Code: F1M/F1M1) (Code: FFM/FFM1) (Code: FF1M/FF1M1)
Resist FR
At night, etc., when there is Air is not purged Hi-Discharge Discharge performance
Oil-ProhR
Med
no pressurization, the valve during initial perform, auto-drain is high and air is not
Features -
Press FR opens and drainage is pressurization. discharged when purged during initial
No Cu/
PTFE FRL discharged automatically. unit has no press. pressurization.
Outdrs FRL Combination lists of drain discharge and bowl material of lubricator (model No. display Item (D))
Adapter
Joiner Compatible series Bowl material Without manual cock With manual cock
Press 1000-W Series Plastic bowl Polycarbonate (Blank) (Code: C)
Gauge
Nylon (Code: Z) (Code: CZ)
CompFRL
Metal bowl Aluminum × ×
LgFRL 2000-W Series Plastic bowl Polycarbonate (Blank) (Code: C)
2500-W Series
PrecsR 3000-W Series
4000-W Series Nylon (Code: Z) (Code: CZ)
6000-W Series
VacF/R 8000-W Series Metal bowl Aluminum (Code: M) (Code: CM/CM1)

Clean FR Option and explanation of code with pressure range, relief pressure, pressure gauge, flow direction (model No. display Item (D))
ElecPneuR
Option code: L Option code: N Option code: T
AirBoost
Speed Ctrl
Silncr
CheckV/
other
Fit/Tube
Nozzle
Air Unit
PrecsCompn · Without pressure gauge
· ‌The Rc1/4 gauge port is sealed when the
Electro
· Pressure display: 0 to 0.4 MPa plug is mounted.
Press SW
· Pressure range: 0 to 0.35 MPa · ‌Refer to page 377 when mounting a
ContactSW · Pressure gauge: G401-W-P04 · Air is not discharged. pressure gauge.
AirSens
PresSW
Cool Option code: T8/T6 Option code: RN/RP/R2 (Note) Option code: X1
Air Flo
Sens/Ctrl
WaterRtSens
RN/RP R2
TotAirSys
(Total Air)
OUT IN
TotAirSys
(Gamma)
Gas
generator
RefrDry
DesicDry
HiPolymDry · ‌A round pressure gauge is included. · ‌When pressure switch with display PPR is
A pressure gauge is not included. mounted
MainFiltr · Pressure gauge mounting port is open. · ‌When digital pressure sensor PPX is
Dischrg · R‌ efer to page 377 when mounting a included • ‌The pressure gauge faces forward, with IN
etc pressure gauge. (Refer to page 1150 for details.) on the right side.

Ending (Note) Option code "RN/RP" is not used for the C*000-W Series or C*010-W Series.

30
 F.R.L. Combination
Operational explanation of float type auto-drain
Operational explanation of float type auto-drain F.R.L.
● NO (F, FF) F.R.
3000-W/4000-W/6000-W/8000-W Series
Not pressurized Pressurized Float rises and draining starts (pressurized) Float lowers and draining ends (pressurized) F (Filtr)
R (Reg)
L (Lub)
Drain
Separ
Mech
Press SW
Res press
exh valve
SlowStart
Anti-bac/Bac-
Air purge at 0.1 remove Filt
MPa or less Film
(Open) (Closed) (Open) (Closed)
Resist FR
● NC (F1, FF1) Oil-ProhR
3000-W/4000-W/6000-W/8000-W Series Med
Not pressurized Pressurized Float rises and draining starts (pressurized) Float lowers and draining ends (pressurized) Press FR
No Cu/
PTFE FRL
Outdrs FRL
Adapter
Joiner
Press
Gauge
CompFRL
LgFRL
PrecsR
(Closed) (Closed) (Open) (Closed) VacF/R
● NC (F1) Clean FR
1000-W Series
ElecPneuR
Not pressurized Pressurized Float rises and draining starts (pressurized) Float lowers and draining ends (pressurized)
AirBoost
Speed Ctrl
Silncr
CheckV/
other
Fit/Tube
Nozzle
Air Unit
(Closed) (Closed) (Open) (Closed) PrecsCompn
Electro
● NC (F1) Press SW
2000-W Series
ContactSW
Not pressurized Pressurized Float rises and draining starts (pressurized) Float lowers and draining ends (pressurized)
AirSens
PresSW
Cool
Air Flo
Sens/Ctrl
WaterRtSens
TotAirSys
(Total Air)
TotAirSys
(Gamma)
Gas
generator
(Closed) (Open) (Closed) RefrDry
Operation DesicDry
Features Cautions
Not pressurized (e.g., at night) Pressurized HiPolymDry
Drain discharge is Drain discharged with drainage Drainage is discharged naturally when not pressurized As indicated in Features, air and drainage are temporarily discharged until
NO opened and drainage is discharge section air until press (at night, etc.), so manual discharge is not required. reaching the min. working pressure, so pressure may not be sufficient with MainFiltr
discharged naturally. ≥min. working press. After filling, In the pressurized state, once pressure is attained, drainage is a compressor (0.75 kW or less) having a small discharge flow.
drain discharge section is closed. automatically discharged when it accumulates at a set level. Use the NC in this case. Dischrg
etc
Suitable for small discharge compressor (0.75 kW or less). Drainage is not discharged without pressurization (nighttime,
NC The drain discharge section is closed. No temporary air purging during pressurization. etc.), so manual discharge is required in applications where
Once press is maintained, drainage at set level is automatic. large amounts of drainage are generated in this state. Ending
31