© Siemens AG 2009

AC Motors Direct Drives

Ultimative Performance with Direct Drives
Brochure · October 2009

Motors
Answers for industry.
 © Siemens AG 2009

The right drive solution for each and every task

Winding application with 1FW3 motors Rotary swivel head positioning Horizontal feed axis with 1FN3
with 1FW6 motors

The function, performance and accuracy of the electrical
components used as well as mechanical design are decisive in
determining the productivity and quality of the output from
machines and systems.
What's more, the drive concept also has a significant influence
on the life cycle costs of a machine.
When it comes to power density, direct drives are unsur-
passed. They are therefore the ideal solution when maximum
dynamics and accuracy are required. In contrast to conven-
tional motors, direct drives are integrated in the machine and
transmission elements such as gearing, leadscrews or toothed
belts, which are standard features of other drive types, can be
omitted. This arrangement ensures a high degree of control
stiffness and thus a good dynamic response and excellent
precision.
A further advantage is that direct drives take up far less space
in the machine.
When highly dynamic, highly precise linear axes are required,
our 1FN3 and 1FN6 linear motors are the obvious choice.
Built-in motors in the 1PH2 and 1FE1 series are specially
designed for application in machine tool spindles.
Due to the high level of integration of direct drives in the
machine, special attention must be paid to certain aspects, for
example, to storage and cooling, that are less important when
using conventional rotary servo motors.
Siemens offers not only the right direct drive for every task,
but also the necessary experience and advisory expertise for
supporting the user in planning integration of the drive in his
particular machine.
In addition to the standard motors described here, applica-
tion-specific solutions can also be implemented on request.

Siemens offers two series of torque motors for high-precision

rotary axis applications. 1FW3 complete torque motors for
direct mounting on the machine, and 1FW6 built-in torque
motors for integration in the machine design.

2 The right drive solution for each and every task

 © Siemens AG 2009

Direct drives
for linear/rotary axes and spindles

Component Type Design Rated power Rated speed Rated Page Catalog
torque/force

Linear motors – Direct drives for linear axes

1FN3 Synchronous 3.1 ... 81.9 kW1) Max. velocity at 150 ... 10,375 N 8 NC 60
linear motor rated force NC 61
Degree of 105 ... 836 m/min.
protection IP65

1FN6 Synchronous 1.29 ... 24.5 kW1) 2) Max. velocity at 66.3... 3,000 N 8 NC 61
linear motor rated force
Degree of 57.5 ...
protection IP65 1,280 m/min.

Torque motors – Direct drives for rotary axes

1FW3 Synchronous 3.1 ... 177 kW 150 ... 750 rpm 100 ... 7,000 Nm 12 PM 21
complete motor
with hollow
shaft
Degree of
protection IP54

1FW6 Synchronous 1.7 ... 20.8 kW 2) Up to 650 rpm 109 ... 1,050 Nm 12 NC 60,
– jacket built-in motor NC 61
cooling Degree of
protection IP23

1FW6 Synchronous 5.7 ... 54.1 kW 2) Up to 610 rpm 404 ... 5,760 Nm 12 NC 60,
– integrated built-in motor NC 61
cooling Degree of
protection IP23

Direct drives for spindles

1PH2 Asynchronous 7.5 ... 31 kW 1,500 rpm 48 ... 197 Nm 16 NC 60,
built-in motor NC 61
Degree of
protection IP00

1FE1 Synchronous 6 ... 94 kW 2,000 ... up to 300 Nm 16 NC 60

built-in motor 25,000 rpm NC 61
High Speed
IP00

1FE1 Synchronous 6 ... 103 kW 750 ... up to 820 Nm 16 NC 60

built-in motor 15,800 rpm NC 61
High Torque
Degree of
protection IP00

NC 60: Catalog "Automation Systems for Machine Tools – SINUMERIK with SIMODRIVE"
NC 61: Catalog "Automation Systems for Machine Tools – SINUMERIK with SINAMICS S120"
PM 21: Catalog "SIMOTION, SINAMICS S120 and Motors for Production Machines"
1) Calculated power
2) Mechanical power at rated torque

Direct drives for linear/rotary axes and spindles 3

 © Siemens AG 2009
Linear motors –
Direct drives for linear axes
1FN3 linear motor – synchronous linear motor with magnetic
secondary section track
Overview
Linear motors are highly dynamic, high-precision motors for
linear traversing motions. Accordingly, linear motors are the
preferred motor type for use in applications with stringent
requirements in terms of productivity and accuracy. By virtue
of their design, however, linear motors are also extremely
robust, wear-resistant motors which are easy to maintain.
Siemens offers two different linear motor designs for different
application classes.
1FN3 motors are synchronous linear motors with an energized
primary section equipped with coils and a secondary section
equipped with permanent magnets. The high power density
of 1FN3 linear motors makes them particularly dynamic, pre-
cise and compact. The motors are generally liquid-cooled, but
can also operate with natural cooling when derating factors
are applied and design measures taken to ensure effective
heat dissipation.
1FN6 linear motors are also synchronous linear motors, but
have a nonmagnetic secondary section. They are available as
both naturally cooled and water-cooled variants. Due to their
inexpensive secondary section, 1FN6 linear motors are espe-
cially recommended for long traversing paths or for applica-
tions where a magnetic secondary section track would not be
desirable.
4 Linear motors – Direct drives for linear axes
1FN6 linear motor – synchronous linear motor with nonmagnetic
secondary section track
Operating principle
The diagram on the right shows the typical design of a travers-
ing axis driven by a linear motor.
The secondary section is fixed (bolted) in the machine.
By mounting a number of secondary sections side by side, it is
in principle possible to create an optional length of secondary
section track. The primary section is mounted on a traversing
slide which moves on guide rails above the secondary section
track.
The current through the coils of the primary section is con-
trolled in such a way as to produce a traveling magnetic field.
This interacts with the secondary section to generate a feed-
rate force which sets the traversing slide with the primary
section in a linear motion.
A linear position measuring system is installed on the machine
side alongside the secondary section track for sensing the cur-
rent velocity and position.
In addition to this classic constellation, there is a wide variety
of possible combinations of primary and secondary sections,
for example, arrangements with fixed primary section and
moving secondary section, configurations with multiple
primary sections on one secondary section track as well as
gantry configurations.
Our mechatronics specialists will be pleased to give advice
on the best motor configuration for a specific application.
For standard applications in production machines, our partner
SKF Linear Motion stocks a fully assembled linear slide which
is equipped with a naturally cooled model of our 1FN3 linear
motor.
 © Siemens AG 2009

Benefits, characteristics
and applications

$ Linear motor – primary section

% Linear motor – secondary section
& Linear position measuring system
( Guide system
) Power drag )

% &

Design of a linear axis with linear motor Fully assembled linear axis (type LTS) supplied by SKF, with built-in
naturally cooled 1FN3 motor helps machine builders get started in the
field of highly dynamic, highly precise linear technology.

Benefits and characteristics Thus, typical applications for linear motors are:
Since mechanical power transmission elements and the ■ Machining centers
associated backlash and frictional losses are dispensed with, ■ Turning machines
linear motors boast the following characteristics: ■ Grinding machines
■ Outstanding dynamic response ■ Punching/cutting machines
■ Very high traversing velocities ■ Laser/water jet cutters
■ Extremely precise ■ Machines for processing wood/glass/plastics
■ Simple installation ■ Interlinking, handling, robotics
■ Wear-free drive components ■ Measuring machines
■ Enable a simple, compact machine design ■ Printing
■ High electrical efficiency ■ Electronics production (pick&place, bonders)

When suitable measuring systems and cooling methods are
employed, linear motors achieve a positioning accuracy in the
nanometer range.
Applications
1FN3 and 1FN6 linear motors are therefore ideally suited to all
applications that require high acceleration rates and velocities
for highly productive handling or machining of parts.
With its inexpensive, nonmagnetic secondary section track,
the 1FN6 motor is also ideal for use in applications with long
traversing paths:
■ Chain conveyors, assembly and transfer lines
■ Handling gantries and robotics applications

Benefits, characteristics and applications 5

 © Siemens AG 2009
1FN3 and 1FN6 linear motors
Versions and options of 1FN3 linear motors
Different versions of the 1FN3 linear motor are available,
depending on the application you have in mind.
The primary section version for continuous load is recom-
mended for machine axes with constant acceleration changes
(oscillating), with high process/weight forces or for operation
without water cooling.
For application profiles requiring high forces and acceleration
rates for brief periods, the peak load version of the primary
section is the perfect option.
The primary sections are designed as standard for water cool-
ing. However, with the appropriate system design, natural
cooling is also possible in certain cases.
In order to keep heat transfer to a minimum in precision
applications, as an option both the primary and the secondary
sections can additionally be equipped with a precision cooler.
An optional cover for the secondary section makes the motors
extremely robust against mechanical influences.
Components and options of 1FN3 linear motors
6 1FN3 and 1FN6 linear motors
Design of 1FN6 linear motors
The 1FN6 linear motors comprise a primary section that is
equipped with coils and permanent magnets and a nonmag-
netic, toothed secondary section in which the intermediate
spaces are filled.
Sliding blocks are located on the top which are used to fix the
primary section to a moving slide fitted onto a guide rail. The
secondary section has sliding blocks underneath with thread-
ed holes which are used to bolt it onto the machine.
By mounting individual secondary sections side by side, it is
possible to create an optional length of traversing path. The
only restrictions that apply are due to the maximum permissi-
ble cable lengths or the maximum lengths of the measuring
systems to be selected by the customer. A linear position
measuring system is installed on the machine side alongside
the secondary section track for sensing the position and
velocity.
Sliding blocks with fixing threads
Plug for connecting
the signal cable (for temperature sensor)
Plug for connecting
the power cable
Secondary section track
consisting of secondary sections
Sliding blocks with threaded holes for
fixing the secondary section track
1FN6 primary and secondary sections
 © Siemens AG 2009

Possible configurations of linear motors

The motors demonstrate extreme flexibility in terms of their
possible configurations: The classic single-sided arrangement
is used most frequently. Alternative options include the two-
track configuration or the arrangement of several primary
sections on one secondary section track. This increases the
force density or relieves the load on the linear guide.

Two primary sections on one secondary section track

Single-sided arrangement

If several primary sections are mounted in a machine, they can

be controlled by a variety of methods such as:
■ By operating multiple primary sections on one converter
using one position measuring signal
■ By splitting the position measuring signal among several Two-track arrangement (gantry)
converters with one primary section each
■ By a separate position measuring signal for each con- System integration
verter with one primary section each. Linear motors of the 1FN3 and 1FN6 series merge perfectly
into the system landscape of the SINAMICS S120 drive system.
The first two variants are the preferred options in cases where Thanks to the plug connector mounted on the front, the pre-
there is a rigid mechanical coupling between the primary assembled power and signal cables mean that the drive is
sections. The last control variant allows the primary sections ready to use in the shortest time possible.
to move completely independently of one another.

System integration of linear motors

1FN3 and 1FN6 linear motors 7

 © Siemens AG 2009

Technical data

Technical data 1FN3 linear motor 1FN6 linear motor

Motor series 1FN3 1FN6

Version Peak load Continuous load

Degree of protection IP65 IP23
Cooling method Water cooling Natural cooling Water cooling
Type of construction Modular type of construction Individual components
Delivered as components
Line voltage 400 ... 480 V
Calculated power 3.1 ... 81.9 kW 1.8 ... 43.8 kW 1.29... 24.5 kW 1.29... 10.7 kW
Rated force Frated 200 ... 8,100 N 150 ... 10,375 N 66.3... 3,000 N 119... 1,430 N
Maximum force FMAX 490 ... 20,700 N 260 ... 17,610 N 157... 8,080 N 157... 1,890 N
Static force F0 0.7 x Frated
Traversing velocity at Frated up to 836 m/min up to 435 m/min up to 1,280 m/min up to 852 m/min
Traversing velocity at FMAX up to 383 m/min up to 242 m/min up to 572 m/min
Overload capability max. 2.75 x Frated 1.7 x Frated 2.5 x Frated 1.32 x Frated
Connection system Power connection via terminal box Permanently connected signal and power cables or
or via permanently connected power cables connection via two separate mounting boxes
Insulation of primary section Temperature class 155 (F)
winding

Encoder system External encoder, depending on machine design

Siemens drive system SINAMICS S120, SIMODRIVE 611 SINAMICS S120
Typical applications Applications with brief, Applications with high Applications with stringent demands on
high acceleration rates continuous forces precision for a high level of dynamic response

Tools
• SINAMICS configuration SIZER SIZER, SIDIM_LM
• SIMODRIVE configuration SIDIM_LM, NCSD –

Comparison: 1FN3 – 1FN6 – asynchronous linear motor

1FN3 1FN6 Asynchronous linear motors

Second. section equipped with perm. magnets Nonmagnetic secondary section Nonmagnetic secondary section

Extr. high force density, approx. 200 % of 1FN6 High force density Low force density (approx. 30 to 60 % of 1FN6)

Optimum precision in combination with Optimum precision in combination with suit- Lower precision due to poor controllability
suitable measuring systems able measuring systems

Low energy losses Low energy losses High power losses

Larger air gap, therefore insensitive to thermal Larger air gap, therefore insensitive to thermal Minimal air gap, so extremely sensitive to thermal
effects effects effects

8 Technical data
 © Siemens AG 2009

Synchronous linear motors 1FN3

Variants of the 1FN3 at a glance

Our product range – what we have to offer

Motor type Feedrate force Feedrate force Maximum Primary section Mounting width Mounting Cooling
velocity length primary section height motor method
with/without with/without
precision precision
cooling cooling
Frated FMAX vmax at Frated Lp bM hM
N N m/min mm mm mm

1FN3, version for peak load

1FN3050 200 550 373 255 76 / 67 63.4 / 48.5 Water
cooling
1FN3100 200 ... 1,125 490 ... 2,750 255 ... 497 150 ... 570 105 / 96 63.4 / 48.5

1FN3150 340 ... 1,690 820 ... 4,120 282 150 ... 570 135 / 126 65.4 / 50.5

1FN3300 615 ... 2,450 1,720 ... 6,900 176 ... 836 221 ... 704 150 / 141 79.0 / 64.1

1FN3450 1,930 ... 3,860 5,180 ... 10,350 112 ... 519 221 ... 704 197 / 188 81.0 / 66.1

1FN3600 2,610 ... 5,220 6,900... 13,800 120 ... 254 221 ... 704 257 / 248 86.0 / 64.1

1FN3900 4,050 ... 8,100 10,350 ... 20,700 160 ... 253 221 ... 704 351 / 342 88.0 / 66.1

1FN3, version for continuous load

1FN3050 150 ... 300 260 ... 510 202 ... 435 162 ... 267 76 / 67 74.3 / 59.4 Water
cooling
1FN3100 300 ... 1,205 510 ... 2,040 211 ... 307 162 ... 477 105 / 96 74.3 / 59.4

1FN3150 455 ... 1,810 770 ... 3,060 200 ... 292 162 ... 477 135 / 126 76.3 / 61.4

1FN3300 865 ... 3,460 1,470 ... 5,870 196 ... 257 238 ... 721 150 / 141 92.9 / 78.0

1FN3450 2,595 ... 5,185 4,400 ... 8,810 190 ... 271 399 ... 721 197 / 188 94.9 / 80.0

1FN3600 3,460 ... 6,915 5,870 ... 11,740 199 ... 200 399 ... 721 257 / 248 99.9 / 78.0

1FN3900 5,185 ... 10,375 8,810 ... 17,610 129 ... 130 399 ... 721 351 / 342 101.9 / 90.0

Dimension drawing

LS LP hM

LS LP hM
bM
bS
bS

bM

N N
G_DA65_XX_00240 hS
G_DA65_XX_00238
hS
Secondary section Primary section Secondary section Primary section

1FN3050 to 1FN3450 without precision cooling 1FN3600 to 1FN3900 without precision cooling

Synchronous linear motors 1FN3 9

 © Siemens AG 2009

Synchronous linear motors 1FN6

Our product range – what we have to offer

Motor type Feedrate force Feedrate force Maximum Primary Installation Mounting
velocity section length width height
Frated FMAX vmax at Frated Lp Bp Hp + Hs
N N m/min mm mm mm

1FN6 – natural cooling

1FN6003 66.3 … 398 157 … 945 155 … 1.280 203 … 828 80 69.4

1FN6007 133 … 796 315 … 1,890 93.9 … 668 203 … 828 115 81.4

1F6N008 374 … 1,120 898 … 2,690 218 … 473 392 … 892 130 120.4

1FN6016 692 … 2,070 1,800 … 5,390 230 … 377 392 … 892 209 120.4

1FN6024 1,000 … 3,000 2,690 … 8,080 153 … 252 392 … 892 289 120.4

1FN6 – water cooling

1FN6003 119 … 716 157 … 945 95.1 … 852 219 … 844 80 69.4

1FN6007 239 … 1,430 315 … 1,890 57.5 … 462 219 … 844 115 81.4

Dimension drawing

G_NC01_XX_00393
G_NC01_XX_00394
BP

BS
LS HS
LP HP

Primary section Secondary section

10 Synchronous linear motors 1FN3

 © Siemens AG 2009

Torque motors –
Direct drives for rotary axes

1FW3 complete torque motor 1FW6 built-in torque motor

Overview Benefits and characteristics

Torque motors are direct drives for rotary axes with which pre- Thanks to the large number of poles, and because mechanical
cision and force are required at relatively low speeds. Because transmission elements and the associated backlash and
their maintenance and space requirements are minimal, they frictional losses are dispensed with, torque motors boast the
are often used as an alternative to geared motors. following characteristics:
Siemens offers two different motor types for these types of ■ High torque
application. The 1FW3 torque motor is a complete torque ■ Excellent rotational accuracy
motor which, mechanically speaking, needs only to be flange- ■ High acceleration capability
mounted to the machine and the rotor connected to the ■ Space-saving design
machine shaft. ■ Low maintenance
1FW6 torque motors are built-in motors. The stator and rotor ■ High efficiency
can be supplied as individual components and integrated
directly in the machine. They are available with jacket cooling Applications
or an integrated cooling system. Torque motors are ideally suited to the precise operation of
Built-in torque motors must be precisely integrated into the rotary axes when high torques are required.
machine. Our mechatronics experts will be happy to advise 1FW6 built-in torque motors are used, for example, in machine
and support you in finding the right arrangement for your tools for
application and with integration in the machine. ■ rotary tables
Both motor types feature a large hollow bore. The motor can ■ swivel axes
therefore be pushed onto the machine shaft. Alternatively, ■ fork heads
media or mechanical components can be guided through the ■ rotary indexing tables
cavity in the rotor. ■ tool turrets
■ lathe spindles
Operating principle
The 1FW3 and 1FW6 torque motors are synchronous motors, 1FW3 complete torque motors are used, for example, in pro-
which basically operate in a comparable manner to rotary syn- duction machines for
chronous servo motors. Consequently, the rotor is equipped ■ main drives for extruders
with permanent magnets, and the stator contains the motor ■ worms for injection molding machines
windings. The multi-pole design of the windings endows the ■ roller drives for paper machines
motor with maximum torques at low speeds. For speed and ■ winders for packaging and paper machines
position control, the 1FW3 motor has a built-in shaft encoder; ■ handling and assembly systems
this must be fitted to the machine for 1FW6 motors.
The torque motors are water-cooled as standard in order to
achieve a high power density. This cooling method also reduc-
es the amount of heat transferred into the machine.

Torque motors – Direct drives for rotary axes 11


Torque motors –
Direct drives for rotary axes
Technical data
Motor series
Cooling method
Shaft height (SH)
Degree of protection
Type of construction
Line voltage
Rated power Prated
Rated speed nrated
Rated torque Mrated
Static torque/force M0
Overload capability
Max. speed nmax
Connection system
Insulation
of stator winding
Sound pressure level
(tolerance + 3 dB)
Built-in encoder systems,
with/without DRIVE-CLiQ
interface
Siemens drive system
Typical applications
Tools
• SINAMICS configuration
• SIMODRIVE configuration
• MASTERDRIVES configuration
• CAD data
1) With field weakening
2) With Performance 2
3) Mechanical power at rated torque
12 Torque motors – Direct drives for rotary axes
© Siemens AG 2009
Synchronous motor with hollow Built-in torque motor
shaft (complete torque motor) (modular)
1FW3 1FW6 – jacket cooling 1FW6 – integrated cooling
Water cooling Water cooling, Water cooling, integrated
Jacket cooling dual-circuit cooling system
150 ... 280 230 ... 385 440 ... 730
(stator outer diameter DA) (stator outer diameter DA)
IP54 IP23 or as stated by machine manufacturer
IM B14 (SH 150, SH 200), Modular type of construction, delivered as components
IM B35 (SH 280)
400 ... 480 V 400 ... 480 V 400 ... 480 V
3.1 ... 177 kW 1.7 ... 20.8 kW 3) 5.7 ... 54.1 kW 3)
150, 250, 300, 500, 750 rpm Up to 650 rpm Up to 610 rpm
100 ... 7,000 Nm 109 ... 1,050 Nm 404 ... 5,760 Nm
105 ... 7,350 Nm 83 ... 756 Nm 327 ... 4,221 Nm
2 x M0 briefly 1,5 ... 2.0 x M0 briefly
Up to 1700 rpm 1) Up to 1000 rpm 1) Up to 700 rpm 1)
Signal connection via connectors or Power and signal connection via fixed core ends,
DRIVE-CLiQ interface open or with connector
Power connection via terminal box
Temperature class 155 (F) Temperature class 155 (F)
for a coolant inlet temperature of up to 25 °C for a coolant inlet temperature of up to 35 °C
70 dB (A)/73 dB (A) Depending on machine design
at 4 kHz/2 kHz rated pulse frequency
8-pole resolver, incremental encoder sin/cos External encoder,
2048 pulses/revolution, depending on machine design
absolute enc. EnDat 2048 pulses/revolution,
no encoder required in vector mode
SINAMICS S120, SINAMICS S120, SIMODRIVE 611
SIMOVERT MASTERDRIVES MC 2)
Direct drive applications, e.g. injection Direct drive applications,
molding machines, foil stretching machines, e.g. rollers and winders, rotary tables,
rollers and winders, rotary tables, extruders, rotary indexing machines, swivel axes,
paper machines, chopping machines spindle machines, machine tools
SIZER SIZER
– SIDIM/NCSD
PFAD –
CAD Creator –
 © Siemens AG 2009

Torque motors – 1FW3

Variants of the 1FW3 at a glance.

Our product range – what we have to offer

Motor type Rated torque Rated speed Stator Stator Housing length Type of
range outer diameter inner diameter construction
Mrated nrated 1) DA di L
Nm rpm mm mm mm

1FW315. 100 ... 500 300 / 500 / 750 310 152 261 ... 472 IM B14

1FW320. 300 ... 2,000 150 / 300 / 500 398 152 236 ... 605 IM B14

1FW328. 2,500 ... 7,000 150 / 250 555 250 574 ... 953 IM B35

1) Rated speeds nrated for operation with SINAMICS S120

Dimension drawings

Torque motors – 1FW3 13

 © Siemens AG 2009

Torque motors – 1FW6

Variants of the 1FW6 at a glance.

Our product range – what we have to offer

Motor type Rated torque Maximum Rated speeds Stator Rotor Stator Cooling method
range torque range outer inner length
diameter diameter
Mrated Mmax nrated DA di
Nm rpm mm mm mm

1FW6090 109 ... 338 179 ... 537 up to 430 230 140 90 ... 190 Cooling jacket

1FW6130 217 ... 744 439 ... 1,320 up to 310 310 220 90 ... 190 Cooling jacket

1FW6150 298 … 1,050 710 … 2,130 up to 650 385 265 110 ... 210 Cooling jacket

1FW6160 314 … 1,750 716 … 2,860 up to 610 440 280 110 ... 270 Integrated cooling

1FW6190 509 … 2,570 990 … 3,960 up to 450 502 342 110 ... 270 Integrated cooling

1FW6230 660 … 3,230 1,320 … 5,260 up to 290 576 416 110 ... 270 Integrated cooling

1FW6290 1,810 … 5,760 4,000 … 10,900 up to 270 730 520 140 … 280 Integrated cooling

Dimension drawings

1FW6090 1FW6160
1FW6130 1FW6190
1FW6150 1FW6230
1FW6290
L1

L1
Ø DA
Ø di
Ø DA
Ø di

1FW6 with jacket cooling 1) 1FW6 with integrated cooling

1) The coolant is carried in special grooves between the machine frame and the outer surface of the 1FW6 stator.
Seals and coolant inlet and outlet in the machine frame must be provided by the machine builder.

14 Torque motors – 1FW6

 © Siemens AG 2009

Built-in motors for spindles

1PH2 built-in asynchronous motor 1FE1 synchronous built-in motor

Overview Benefits and characteristics

Users who produce their own motor spindles can obtain the
right built-in motor from Siemens. These motors are charac-
terized by their compact design, ruggedness, superior preci-
sion and accuracy.
Siemens offers three different types of built-in motors for
motor spindles:
■ The 1PH2 built-in asynchronous motor is employed as
a compact, standard built-in motor for lathe and
grinding-wheel spindles with maximum speeds of up to
10,000 rpm.
■ The "High Torque" version of the 1FE1 motor is charac-
terized by very high torques, and achieves peak speeds
of 18,000 rpm.
■ The "High Speed" version of the 1FE1 motor is character-
ized by very fast acceleration rates, and achieves peak
speeds of 40,000 rpm.
Because mechanical power transmission elements (belts,
gears) and the resulting backlash are dispensed with, built-in
motors boast the following characteristics:
■ Excellent quality of surface finish
■ High acceleration capability
■ High rigidity thanks to compact design
■ Free of wear
■ High efficiency
Applications
Our built-in motors are ideal for use in motor spindles for
machine tools:
■ 1PH2 motors for grinding-wheel and lathe spindles
■ 1FE1 motors for lathe, grinding-wheel and milling
spindles

Principle of operation, design

The 1PH2 motor is asynchronous. The rotor, which is the
squirrel-cage type, and the stator, which is equipped with
windings, are delivered as components, which the engineer
combines to form a motor spindle that he then installs in
the machine.

The same applies to 1FE1 motors. However, unlike the 1PH2

version, they are synchronous, with a rotor that is equipped
with permanent magnets.

With all these motors, water cooling is used to dissipate the

heat. The position is sensed by external encoders, and most
commonly with a SIMAG H2 hollow shaft measuring system in
the case of the 1PH2 motor.

Built-in motors for spindles 15

 © Siemens AG 2009

Built-in motors for standard and

high-performance spindles

Technical data Built-in asynchronous Built-in synchronous motors

motors for standard spindles for high torque and high speed applications

Motor series 1PH2 1FE1 1FE1

Version High Torque High Speed

Cooling method Water cooling Water cooling

Stator diameter DA 180 and 220 85 ... 280 106 ... 240

Degree of protection IP00 or IP00 or

as stated by spindle manufacturer as stated by spindle manufacturer

Type of construction Delivered as components Delivered as components

Line voltage 400 ... 480 V 400 ... 480 V

Rated power Prated 7.5 ... 31 kW 4 ... 104 kW 6 ... 94 kW

Rated speed nrated 1500 rpm 750 ... 15,800 rpm 2000 ... 25,000 rpm

Rated torque Mrated 48 ... 197 Nm up to 820 Nm up to 300 Nm

Overload capability 285 Nm (S6-25%) 1240 Nm (S6-25%) 465 Nm (S6-25%)

Max. speed nmax Up to 10,000 rpm up to 18,000 rpm up to 40,000 rpm

With field weakening With field weakening

Connection system Free cable ends Free cable ends

Insulation Temperature class 155 (F) Temperature class 155 (F) for a coolant inlet temperature
of stator winding for a coolant inlet temperature of up to 25 °C
of up to 25 °C

Sound pressure level Depending on spindle design Depending on spindle design

(tolerance + 3 dB)

Integrated encoder systems Hollow shaft measuring system: External encoder,

SIMAG H2 up to 800 pulses/revo- depending on machine design
lution as an option

Siemens drive system SINAMICS S120, SIMODRIVE 611

Typical applications Motor spindles in machine tools, Motor spindles in machine tools Motor spindles in machine tools
e.g. lathes and grinding machines for high torque applications, for high speed applications,
e.g. lathes and grinding machines e.g. grinding and milling
machines

Tools
• SINAMICS configuration – SIZER SIZER

• SIMODRIVE configuration SIDIM/NCSD SIDIM/NCSD SIDIM/NCSD

• CAD data – CAD Creator CAD Creator

16 Built-in motors for standard and high-performance spindles

 © Siemens AG 2009

Built-in motors for spindles – 1PH2

Variants of the 1PH2 at a glance

Our product range – what we have to offer

Motor type Rated power Rated torque Rated power Rated torque Rated speeds Maximum
S1 range S6-40% range speeds
S1 S6-40% nrated nrated L D DA di
kW Nm kW Nm rpm rpm mm mm mm mm

1PH209 7.5 ... 13 48 ... 83 9 ... 15.4 57 ... 98 1,500 up to 250 ... 205 180 67
10,000 300

1PH211 15.1 ... 31 95 ... 197 19 ... 38.6 119 ... 245 1,500 up to 290 ... 250 220 82
10,000 390

Dimension drawings

/
'$

G
'

GL

G_NC01_en_00018

Hollow shaft Rotor Barrel Air gap Stator

Built-in motors for spindles – 1PH2 17

 Built-in motors for spindles – 1FE1
Variants of the 1FE1 at a glance

Our product range – what we have to offer

Motor type Rated power Rated torque Rated power Rated torque Rated speeds Maximum
S1 range S6-40% range speeds
S1 S6-40% nrated nrated L D DA di
kW Nm kW Nm rpm rpm mm mm mm mm
High Speed series
1FE105 6.5 ... 31.4 5 ... 20 8 ...35 7 ... 27 7,900 ... 25,000 up to 130 ... 120 106 46
40,000 230
1FE107 14 ... 48 28 ... 60 16 ... 51 40 ... 86 3,200 ... 9,700 up to 185 ... 155 135 58
24,000 285
1FE108 8.8 ... 38 42 ... 105 8.8 ... 38 55 ... 140 2,000 ... 4,300 up to 190 ... 180 160 68
20,000 340
1FE109 10.5 ... 52 24 ... 150 10.5 ... 52 35 ... 206 1,800 ... 4,500 up to 200 ... 205 180 72/80
18,000 400
1FE110 25 ... 72.6 102 ... 204 30 ... 85 142 ... 270 1,200 ... 3,800 up to 265 ... 230 200 96
16,000 415
1FE112 63 ... 94 200 ... 300 75 ... 112 275 ... 410 2,000 ... 3,000 up to 315 ... 270 240 110
14,000 415
High Torque series
1FE104 7.4 ... 14.4 4.5 ... 11 10 ... 18 6 ... 14 10,000 ... 18.000 107 ... 95 85 44/-
15,800 157
1FE105 6.3 ... 23 10 ... 37 7.9 ... 29 12.6 ... 46 6,000 ... 8,000 up to 170 ... 115 103.5 42/33
15,000 320
1FE106 4 ... 25 13 ... 56 5.3 ... 36.5 17 ... 81 3,000 ... 8,500 up to 130 ... 130 118 58/48
12,000 280
1FE108 15 ... 34 65 ... 130 18.7 ... 42 81 ... 175 1,100 ... 5,000 up to 195 ... 190 170 93/67/
9,000 295 74/80
1FE109 6.3 ... 36.6 28 ... 100 7.5 ... 47 36 ... 128 1,600 ... 3,500 up to 150 ... 205 180 92/67/
7,000 250 80
1FE111 22 ... 41.9 150 ... 300 24 ... 53.6 190 ... 384 700 ... 2,100 up to 260 ... 250 220 120/82/
6,500 410 102/105
1FE114 63 ... 104 430 ... 820 80 ... 124 620 ... 1.110 750 ... 1,700 8,000 340 ... 310 280 166.7/
490 150.3
All the stated information is based on S1 operation

Dimension drawings

Rotor Air gap Stator

Hollow shaft Rotor Cooling
barrel jacket

18 Built-in motors for spindles – 1FE1

 © Siemens AG 2009

Mechatronic support for direct drives

Overview Scope of services

Direct drives demand new solutions in the mechanical design
of motors and the selection of new system components.
Traditional complete motors have a clearly defined interface
to the machine. In contrast, direct drives in the form of built-
in motors require the motor and encoder to be integrated
mechanically into the machine. Specially trained consultants
(mechatronic experts) are ready to provide you with the
support you need in designing a direct drive.
Our "Mechatronic Support" service offers an additional bonus.
Even while a machine is at the design stage, this service
models and optimizes all the mechanical, electronic and infor-
mation technology systems included in the design for their
functionality within the overall drive before they are imple-
mented for real. Mechatronic Support is thus the intelligent
alternative to "trial and error". Innovative machine concepts
are mutually compared, modified and optimized at the outset
– a process which of course also takes account of your ideas
for new mechatronic components.
Support during machine development, from conception to
machine acceptance:
■ Comparison and analysis of machine concepts with
regard to static and dynamic precision, control loop
dynamics and rigidity
■ Mechatronic modeling and machine simulation
(Finite Element methods)
■ Computer-aided optimization of machine structures
■ Optimum dimensioning of all motor and control loop
components
■ Commissioning and control loop optimization
■ Analysis and optimization of existing tool and produc-
tion machines on site
How you benefit from our Mechatronic Support:
■ Shorter development times – quicker to market
■ Reliable achievement of development objectives
■ Risk-free testing of innovative machine concepts
■ Higher quality and productivity from the outset

During this phase, our Mechatronic Support specialists offer

you a comprehensive range of services to ensure that you can
achieve development objectives within specified require-
ments.

Conventional procedure, mechanical design

Selection of Te s t p h a s e Result:
Mechanical electrical Prototype Modifications to prototype finished
design components Time and expense machine

Virtual prototyping with Mechatronic Support

Interdisciplinary Simulation and

design test phase Result
Potential savings:
Mechanical Result: Prototype =
Electrical virtual finished
time, resources,
Information machine machine reliable achievement
of objectives

Mechatronic support for direct drives 19

 © Siemens AG 2009

The information provided in this brochure contains descriptions of

Siemens AG Subject to change characteristics of performance which in case of actual use do
Industry Sector Order no.: 6ZB5411-0BV02-0BA1 not always apply as described or which may change as a result
Drive Technologies 3P.8122.52.09 / Dispo 18401 of further development of the products. An obligation to provide
Motion Control BR 1009 4.0 VOG 20 EN the respective characteristics shall only exist if expressly agreed
P.O. Box 31 80 Printed in Germany in the terms of contract. Availability and technical specifications
91050 ERLANGEN © Siemens AG 2009 are subject to change without notice.
GERMANY All product designations may be trademarks or product names
of Siemens AG or supplier companies whose use by third
www.siemens.com/linearmotors parties for their own purposes could violate the rights of
the owners.