For Low Intensity Infrared Heaters

Printed in Canada
 T ABLE OF CONTENTS

Clearance
Specifications
Owners
Code
Dimensions
General
Installers Compliance Responsibility
Information
Responsibility
to Combustibles 1 AssemblyOverview: (continued)

2 -Side
-Outdoor
-90°
-180°
-70'
-80'
-Sidewall
-60' Reflector
Elbow Reflector
U-Bend Installation
Vent Kit Package
Package
Kit Kit Kit
,.41
3 .42
4 .43
5 .44
6 .44
7 .45
Preinstallation Inspection. .. 10 .45
.46
Packaging Contents & Description of Parts:
-Burner Package 11 Optional Combustion Air Supply 47
-Pipe Boxes 11 Venting (Sidewall & Roof) 49
-10' Reflector Package 12 Unvented Installations 55
-15' Reflector Package 13 Gas Piping 57
-20' Reflector Package 14 Gas Connection 58
-30' Reflector Package 15 Checking Gas Input Rate 59
-40' Reflector Package 16 Electrical Connection 61
-50' Reflector Package 17 Wiring Diagram 62 & 63
-60' Reflector Package 18
-70' Reflector Package 19 Thermostats
-80' Reflector Package 20 -Low Voltage ,..64
-10' Extension Package 21 -Line Voltage ,..65
-Side Reflector Package 21
-90° Elbow Kit 22 Sequence
Initial Start-Up of Operation 66
-180° U-Bend Kit 22 68
-Sidewall Vent Kit 23
-Outdoor Installation Kit 23 Troubleshooting

-Initial
-Electricity
-No Power Gas
Electrical &To
Checks Gas Heater Check to Heater but 69
Instaltation: 69
-Suspension Points 25 70
-Horizontal Installation 10' unit 25
-Horizontal Installation 15' -80' units 26 -Flame
-Check Still
-Fault
-Internal
-Air FlowInoperative
Conditions
with
ControlControl
Fault No BoardFault
Call For Heat ... .," 70

-25° Tilt Installation 27 ",.71

-45° Tilt Installation 27 ,...71

",.71

Assembly of Components:
...71

-Baffle Removal
"., 72

-Reflector
-BafflefTurbulator
-Burner
-Joint
-Clamp
-End (Transport Cap Hanger Coupler
Head toStrap Position)
Reflectorto First Installation
Reflector 10'
30 -Ignition
-Flame Sensor
Lock Out Current Check.. ...72

30 ,..72

31 -Proper Electrode Location. ...73

31
32 Maintenance. . 74

33 Parts:

-Vent Adaptor Installation 33 -Burner

-Reflector Head
and Parts
Tube Parts .. 75
76
Assembly -30'
-40'
-50'
-10'
-15'
-20' Reflector
Reflector
Reflector Overview: Package
Package
Package 34 -Parts List 77, 78, 79
35
36 Warranty 80
37
38
39
40
 T ABLE OF FIGURES

Figure # Description Page #

Equipment Dimensions 6 40 End Cap Installation 32

2 Unvented Clearances 7 41 Baffle Installation 33
3 Vented Clearances 7 42 Baffle/Turbulator + Flue Adaptor
4 Installation Type 1 8 Installation 33
5 Installation Type 2 8 43 10' Reflector Package Installation 35
6 Installation Type 3 8 44 15' Reflector Package Installation 36
7 Installation Type 4 8 45 20' Reflector Package Installation 37
8 Installation Type 5 8 46 30' Reflector Package Installation 38
9 Installation Type 6 9 47 40' Reflector Package Installation 39
10 Installation Type 7 9 48 50' Reflector Package Installation 40
11 Installation Type 8 9 49 60' Reflector Package Installation 41
12 Installation Type 9 9 50 70' Reflector Package Installation 42
13 Burner Package Contents 11 51 80' Reflector Package Installation 43
14 Pipe Box Contents 11 52 Sidewall Vent Kit Installation 44
15 10' Reflector Package Contents 12 53 Outdoor Installation Kit 44
16 15' Reflector Package Contents 13 54 90° Elbow Kit Installation 45
17 20'Reflector Package Contents 14 55 180° U-Bend Kit Installation 45
18 30' Reflector Package Contents 15 56 Side Reflector Installation 46
19 40' Reflector Package Contents 16 57 Outside Combustion Air Supply 48
20 50' Reflector Package Contents 17 58 Sidewall Venting, Single Unit 51
21 60' Reflector Package Contents 18 59 Horizontal Sidewall Venting,
22 70' Reflector Package Contents 19 Two Units Into One Common
23 80' Reflector Package Contents 20 Vent 52
24 10' Extension Package Contents 21 60 Vertical Venting, Single Unit 53
25 Side Reflector Package Contents... 21 Common Vertical Venting,
26 90° Elbow Package Contents 22 Two or More Units into One
27 180° U-Bend Package Contents 22 Common Vent 54
28 Sidewall Vent Kit Package 62 Unvented Installation 55
Contents 23 63 Outdoor Installation 56
29 Outdoor Installation 64 Gas Line Connection with Stainless
Package Contents 23 Steel Flex Gas Connector 58
30 Suspension Details 25 65 Elecrical Junction Box 61
31 Horizontal Installations Burner Assembly Wiring
-10' Package 25 Diagram 62
32 Horizontal Installations 67 Burner Assembly Wiring
-15' to 80' Package 26 Diagram Ladder Diagram 63
33 25° Tilt 27 68 Low Voltage Thermostat Wiring 64
34 45° Tilt 27 69 Line Voltage Thermostat Wiring 65
35 Baffle Removal from 70 Gas Valve 67
Transport Position 30 71 Pressure Regulator 67
36 Burner Head Installation 30 72 Flame Sensor Current Check 72
37 Joint Hanger Installation 31 73 Proper Electrode Location 73
38 Tube Clamp Installation 31 74 Burner Head Parts 75
39 Reflector Support Strap 75 Reflector and Tube Parts 76
Installation 32
 1

GENERAL INFORMATION

Thank you for purchasing our product. We have designed this unit to provide you with
years of trouble-free heating enjoyment. Please take the time to read this manual in its
entirety. It will familiarize you with the unit and its operation. Store this manual in a
location near the heater for future reference.

Important Notice -These instructions are for the use of qualified individuals
specially trained, licensed and experienced in the installation of this type of
equipment and related system components.

**Note- The words "shall"or "must"indicate a requirement which is essential to

satisfactory and safe pelformance.

GENERAL HAZARD WARNING:

The heater and related gas piping, fitting & wiring must be installed by individuals or
firms qualified, licensed and specially trained and experienced in installation of this type
of equipment and related system components.

Only persons who can understand and follow the instructions shall install or service this
heater .

Persons not qualified shall not install this equipment nor interpret these instructions

Failure to comply with the precautions and instructions provided with this heater can
result in death, serious bodily injury and property loss or damage from hazards of fire,
explosion, burn, asphyxiation, carbon monoxide poisoning or electrical shock.
 2

OWNERS RESPONSIBILITY:

Read this manual in its entirety. Store this manual in a location near the heater, for
future reference. Make sure installation is performed by well qualified, licensed
contractors in the required field of work. If in doubt, DO NOT ~llow units to be installed.
DO NOT park vehicles or place combustible objects close to the heater, other than
specified on the Clearance to Combustibles chart located in this manual and on the
heater. Property damage, injury or death could occur.

Maintenance is required once a year. Have the heater or heaters inspected before the
heating season starts. If units are in a dusty environment, maintenance will be required
more often. If dusty conditions are extreme, monthly or weekly maintenance may be
required. (refer to page 74 titled 'Maintenance')
 3

INST ALLER RESPONSIBILITY

WARNING:

FIRE OR EXPLOSION HAZARD

The heater and related gas piping and wiring must be installed only by individuals or firms well
qualified and licensed in the required field of work.

Read and understand this manual in its entirety BEFORE you install this heater. If you have any
questions call your local representative. Verify that the fuel on the installation site is the same as
what is required for this heater. Check heater for damage or missing parts. If damage has
occurred, notify carrier or point of purchase at once for reconciliation of damaged goods. We are
not responsible for transit damage. Do not install if heater is damaged.

Verify that model, input & length is what was ordered and is appropriate for installation. If heater
is too small for the heating load of the building, property damage can occur due to freezing. If
unit is too large, severe heat damage can occur to the building and/or its contents, fire, explosion,
injury or death. If in doubt compare heatloss of building with unit on site. If you are unable to
calculate heatloss call your local representative for assistance.

Installation shall be in accordance with local codes. (see code compliance)

If installation requires tilting, DO NOT overti!t the unit. Units are certified for installations up to
45°, however the maximum recommended tilt is 25°.

Install unit according to the Clearance to Combustibles for that particular heater and type of
installation. Make sure that clearances are maintained from vehicles parked below or infront of
heater. Take into consideration hoists. Failure to do so could result in property damage, injury or
death.

Make sure unit is adequately suspended from ceiling or roof. Select hanging location that has
adequate strength to support heater .

If combustion air is contaminated or if there is a negative air pressure in the building, install
outside air for combustion. (see pages 47 & 48 titled 'Optional Outside Air').

If unit is to be sidewall vented, use part # OVK0436 (sidewall vent kit). Make sure vent cap is
past eave. (see pages 49, 50, 51 & 52 titled 'Venting').

Do not render safety devices inoperable. Make sure gas line and/or service has adequate
capacity for the increased load of heater .

Check line and manifold pressure with a manometer to confirm unit is set according to the
specification on the rating plate. Perform check with all gas fired appliances operating. (see
pages 59 & 66 for further details ).

Make sure units are operating as quiet and efficient as possible before leaving the job site
 4

Installation shall be in accordance with local building codes, or in the absence of local
codes, in accordance with:

A) CANADA: CAN/CGA-B149.1-M86 or .2 INSTALLATION CODES or latest

edition.
~ NATIONAL FUEL GAS CODE ANSI Z 223.1/NFPA 54. Most current
edition.

B) ELECTRICAL; GROUNDING:
CANADA: CANADIAN ELECTRICAL CODES -Part 1- CSA C22.1latest
edition.
USA~ (NEC) NATIONAL ELECTRICAL CODE ANSI/NFPA 70-1987 or latest
edition

C) PUBLIC GARAGE INSTALLATION: Adequate clearances must be maintained

according to the following:
CANADA: CAN/CGA-B149.11-M86 or .2 latest edition
~ STANDARD FOR PARKING STRUCTURES ANSI/NFPA 88A, or THE
STANDARD FOR REPAIR GARAGES, ANSI/NFPA 88B.

D) AIRCRAFT HANGARS: Adequate clearances must be maintained according to

the following:
CANADA~ Enforcing Authority
~ (NFPA) STANDARD FOR AIRCRAFT HANGARS ANSI/NFPA 409
 5

SPECIFICA TIONS

General specifications
Rating (Input: natural gas & propane, 0 -4,500 ft above sea level)

~!!:1~JJ!:!~l Minimum lenqth Maximum lenqtJl-

40,QOO~tu/J:!r 10' 20'
50,000 BMI}[ 15' 20'
60,000 Btu/hr 20' 40'
75,000 Btu/hr 20' 40'
80,000 Btu/hr 20' 40'
1~QQQBtu/hr 30' 50'
125.000 Btu/hr 40' 50'
150,000 Btu/hr 40' 60'
175,000 Btu/hr 50' 70'
200,000 Btu/hr 60' 80'

Gas Pressure at Manifold:

Gas
Natural
L.P. Gas
Connection
Gas.. Size ..3.5"W.C.
10.5" W.C.
..0.5" N.P.T.

Gas Inlet Pressure:

GAS MINIMUM MAXIMUM
Natural 4.5" W.C. 14.0" W.C.
L.P. 11.5"W.C. 14.0"W.C.
Flue connection 4"
Combustion Air Intake 40,000 to 100,000- 4"
125,000 to 200,000- 6"

Electrical Ratina:
DSI Ignition
120v. 60hz
1.0 amp, 40,000 to 100,000
2.25 amp, 125,000 to 200,000

Standard Eauicment:
Burner control housing is preassembled and prewired, unit comes complete with the following:
indLIstry standard gas, electrical and venting connections, balanced air rotor, thermal overload
protected motor, visual burner inspection sight glass, combustion and air proving safety
switches, 3-try spark ignition control, low voltage thermostat connection, 4" aluminized
combustion tube, polished aluminum standard reflector, 4" mild steel radiant heat exchanger,
tube couplers, joint/hanger pieces, heat economizer baffJe/turbulator.

Optional EQuipment:
-Side Reflectors -90° Elbow Kit
-Aluminized Steel Tube -Thermostat
-Aluminized Steel Tube c/w Radiant Treatment -Side Wall Vent Kit
-180° U-Bend Kit -Outdoor Installation Kit
 DIMENSIONS 6

9.

,-1

~- 15.5" ~
~- 15.75.-~

BURNER END EXHAUST END

Rgure #1. EQUIPMENT DIMENSIONS

TABLE

Dimensions:

A
Burner Input Minimum Length Maximum Length

40.000 Btu/hr 10' -4" 20'-4"

50,000 Btu/hr 15'-4" 20'-4"
60.000 Btu/hr 20'-4" 40'-4"
75,000 Btu/hr 20'-4" 40'-4"
80,000 Btu/hr 20'-4" 40'-4"
100,000 Btu/hr 30'-4" 50'-4"
125,000 Btu/hr 40'-4" 50'-4"
150,000 Btu/hr 40'-4" 60'-4"
175,000 Btu/hr 50'-4" 70'-4"
~ooo Btu/hr 60' -4" 80'-4"
 Installation of overhead heaters in garages or hangers MUST meet the requirements for
bottom (below) clearances detailed in CAN/CGA-B-149.1 and .2 INSTALLATION
CODES or NATIONAL FUEL CODE ANSI Z 223.1/NFPA 54. (All clearances are in
inches ).

END CLEARANCES (Burner Head End)

Minimum clearances from air intake end of burner head to object is 18",

END CLEARANCES (Vent end)

RADIANT TUBE I
UNVENTED
20.

30"

Figure #2. UNVENTED CLEARANCES

VENTED

Figure #3. VENTED CLEARANCES

 8
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 10

PRE-INSTALLATION INSPECTION:

Refer to pages 11 to 23 for packaging contents

Inspect the shipping container and heater for any evidence of shipping damage If

heater damage is found, notify freight carrier and file a claim.

Check that all parts and pieces are present and accounted for. Report any missing
items to carrier or point of purchase at once.

Check that overall general appearance, source of fuel required and model numbers
match unit requested. Report any discrepancy to carrier or point of purchase at once.

THOROUGHL y INSPECT THE EQUIPMENT

IMMEDIATEL y UPON ARRIVAL

OUR RESPONSIBILITY FOR THIS SHIPMENT CEASED WHEN THE CARRIER

SIGNED THE WAYBILL.

If Qoods are received short or in damaae condition. it is important that you notify the
carrier and insist on a notation of the loss or damage across the face of the freight bill,
otherwise no claim can be enforced against the transportation company.

If concealed loss or damage is discovered, notify your carrier at once and request an
inspection. This is absolutely necessary. A concealed damage report must be made
within 15-days of delivery of shipment. Unless you do this the carrier will not entertain
any claim for loss or damage. The Agent will make an inspection and grant a concealed
damage notation. If you give the Transportation Company a clear receipt for goods that
have been damaged or lost in transit, you do so at your own risk and expense.

WE ARE WILLING TO ASSIST YOU IN EVERY POSSIBLE MANNER TO COLLECT

CLAIMS FOR LOSS OR DAMAGE, BUT THIS WILLINGNESS ON OUR PART DOES
NOT MAKE US RESPONSIBLE FOR COLLECTION OF CLAIMS OR REPLACEMENT
OF MATERIAL. THE ACTUAL FILING AND PROCESSING OF THE CLAIM IS YOUR
RESPONSIBILITY.
 PACKAGING CONTENTS & DESCRIPTION OF PARTS 11

A) BURNER PACKAGE

~6. NUTS (QUANITY 4)

~ 5iJ6" WASHERS (QUANITY 4)

INSTALLATION MANUAL

Figure #13. BUNER PACKAGE CONTENTS

B) PIPE BOXES

'-- 4" x 10' STANDARD TUBE

OPTIONAL: ALUMINIZED STEEL TUBE

OPTIONAL: ALUMINIZED STEEL TUBE
PIPE BOX ~ C/W RADIANT TREATMENT

PIPE BOX ~
"'- 4. x 10' STANDARDTUBE

OPTIONAL: ALUMINIZED STEEL TUBE

OPTIONAL: ALUMINIZED STEEL TUBE
C/W RADIANT TREATMENT

Figure #14. PIPE BOX CONTENTS

 12
C) 10' REFLECTOR PACKAGE COMBUSTION TUBE
(ALUMINIZED)
C/W 5' BAFFLE INSTALLED

REFLECTOR SUPPORT STRAP

10' REFLECTOR

C,""" ".",",'0""00",~
 COMBUSTION TUBE
D) 151 REFLECTOR PACKAGE 13
(ALUMINIZED)

JOINT/HANGER
PIECE

TUBE CLAMP

REFLECTOR
SUPPORT
STRAP

~8 (CONTAINS
PARTS BAG .S. HOOKS

S & SELF TAPPING SCREWS)

Figure #16. 15' REFLECTOR PACKAGE CONTENTS (QUANITY 1)

 15

'- BULK HEAD CAP

(BURNER END)

Figure #18. 30' REFLECTOR PACKAGE CONTENTS

 16

Figure #19. 40' REFLECTOR PACKAGE CONTENTS

 COMBUSTION TUBE
17
H) 50' REFLECTOR PACKAGE (ALUMINIZED)
JOINT/HANGER
PIECE

TUBE CLAMP

REFLECTOR SUPPORT STRAP

10' REFLECTOR

Figure #20. 50' REFLECTOR PACKAGE CONTENTS

 COMBUSTION TUBE
18
I) 60' REFLECTOR PACKAGE (ALUMINIZED)
JOINT/HANGER

PIECE

TUBE CLAMP

10' REFLECTOR

CJ

BULK HEAD CAP

(BURNER END)

Figure #21. 60' REFLECTOR PACKAGE CONTENTS

 19

Figure #22. 70' REFLECTOR PACKAGE CONTENTS

 20

Figure #23. 80' REFLECTOR PACKAGE CONTENTS

 21
L) 10' EXTENSION PACKAGE -

TUBE CLAMP
(QUANITY 1)

10' REFLECTOR
10' STANDARD TUBE
(QUANITY 1)
(QUANITY 1)

JOINT I HANGER PIECE

PARTS BAG
(QUANITY 1)
(CONTAINS "5" HOOKS
& SELF TAPPING SCREWS)
(QUANITY 1)
\\\
REFLECTOR SUPPORT STRAP
(QUANITY 1)

Figure #24. 10' EXTENSION PACKAGE CONTENTS

M) SIDE REFLECTOR PACKAGE

SIDE REFLECTOR
~
THE NUMBER OF SIDE REFLECTOR IN A
BOX WILL BE DETERMINED BY THE
NUMBER ORDERED. QUANITY IS MARKED
ON THE SHIPPING BOX.

PARTS BAG
(CONTAINS SELF TAPPING SCREWS)
(QUANITY 1)

Figure #25. SIDE REFLECTOR PACKAGE CONTENTS

 22
N) 90° ELBOW PACKAGE

TUBE CLAMP
(QUANITY 1)
JOINT I HANGER PIECE
(QUANITY 2

"'- 90° ELBOW

(QUANITY 1)

lJ.

Figure #26. 90° ELBOW PACKAGE CONTENTS

0) 180° ~-BENQ PACKAGE

Figure #27. 180° U-BEND PACKAGE CONTENTS

 23
P) SIDE WALL VENT KIT

VENT CAP
(QUANITY 1)

TELESCOPIC COMBUSTABLE WALL THIMBULL

(QUANITY 1 )

B-VENT
(QUANITY 1)

B-VENT CONNECTOR
(QUANITY 1)

Figure #28. SIDE WALL VENT PACKAGE CONTENTS

a) OUTDOOR INSTAllATION KIT

VENT CAP
(QUANITY 1)

B-VENT CONNECTOR ~

(QUANITY 1) ~

OUTDOOR AIR INTAKE

HOOD C/W BIRD SCREEN
(QUANITY 1 )

Figure #29. OUTDOOR INSTAlLATION PACKAGE CONTENTS

~
 24

INSTALLATION:

Provide for adequate clearance around air openings into the combustion chamber,
clearances from combustible material, provisions for accessibility and for combustion
and ventilating air supply.

PLANNING:
-Familiarize yourself with the equipment and any accessories that you may require.
-Locate the area where unit is to be installed
-Locate area where any holes might have to be cut for:
a) Venting
b) Any gas piping requirements
-Make sure that there is no obstruction such as hidden electrical wiring, water lines
etc. ..in the areas of concern.
-Locate the thermostat location.

-Locate the electrical source for unit.

-Measure required amount of various materials required to do the installation, and have
these materials on site in an organized manner prior to commencement.

SUSPENSION OF HEATER:

Horizontal Installation:

Locate suspension points on ceiling or roof. Heater is suspended at standard 10'

intervals (refer to page 25). Adequately secure chains to beam (refer to
page 25) suspension points. Hang chains down from suspension point to desired
level. Heater is to be hung level. NOTE: Front & rear endcaps are double chained.

Tilt Installation:

Refer to page 27, for 25° & 45° tilts. Locate suspension points as described above,
Horizontal Installation. It is important NOT to overtilt the heater. Units are certified for
installation up to 45°, however the MAXIMUM recommended tilt is 25°,

Refer to pages 28 & 34 for ASSEMBL Y OF COMPONENTS and ASSEMBL y

OVERVIEW.
 25
A) SUSPENSION POINTS (By Others )

FIGURE #31. HORIZONTAL INSTALLATIONS -10' PACKAGE

26
 27
D) 25° TILT (ALL LENGTHS)

NOTE: 25° tilt is the maximum recommended tilt for most tilt installations

SINGLE CHAIN

FIGURE #33. 25° TIL T

E) 45° TIL T (ALL LENGTHS)

SINGLE CHAIN

FIGURE #34. 45. TIL T

 28

ASSEMBLY OF COMPONENTS

Refer to text & figures in section titled ASSEMBL Y OVERVIEW (see page 34 to 46)
Refer to COMPONENT ASSEMBL Y (see pages 30 to 33)

1. Remove baffles from transport location on tube. Set these baffles aside. They must
be installed in the last 10' tube of the heater. (see page 30) The only exception to
this is the 80' reflector package. It does not require baffles.

2. Attach burner head to initial 10' preassembly. (see page 30)

3. Install S-hooks onto joint hangers. Hang preassembled burner box, combustion tube,
and reflector (first 10' of heater) from chains. (see warnings on page 24)

NOTE: If you are installing an SR-40, 10', your installation is complete. Go to # 19,

4. Secure joint/hanger piece to one end of a reflector by overlapping reflector onto

joint/hanger piece % inch (see page 31) and securing via provided self-tapping
screws.

Attach the above assembled reflector to the pre-assembled joint/hanger by

overlapping reflector on hanger and securing via provided self-tapping screws. (see
page 31)

6. Hang assembly from suspended chains via'S' hooks

7. Install radiant tube by positioning one end into joint/hanger and butting the other end
to the previously installed radiant tube. Secure tubes with clamp and self-tapping
screws.

8. Install reflector shield straps, one per reflector via provided self-tapping screws,
under each reflector. (see page 32)

9. Secure remaining joint/hanger pieces to reflectors as per item # 4.

10. Install assembled reflectors by:

a) hanging joint/hanger piece end from the next chain in line for installation
b) install other end of reflector by over lapping the reflector onto the joint/hanger
pieces previously assembled and hung, securing via provided self-tapping
screws. (see page 31 )

11. Install radiant tubes as per #7.

12. Install reflector support strap as per #8,

 29

13. Install reflector end cap into last reflector securing with self-tapping screws.

14. Hang assembled reflector and end cap via double chains onto end cap end. Over
lap other end of the reflector onto joint/hanger piece on previous section. (see page
32) Secure reflector to joint/hanger via self-tapping screws.

15. Install final radiant tube as per #7.

16. Install baffles in final radiant tube (see page 33), (not required for BO' reflector
package ).

17. Install a flue/vent adaptor. (see page 33)

18. Install reflector support strap, as per #8,

19. Install any accessories as per their related instruction and illustrations contained in
this manual.

20. Connect to vent.

21. Connect to outside combustion air. (optional).

22. Connect gas, electricity and controls.

 30

COMPONENT ASSEMBLY

(Baffle -Transport Position)

BURNER/
/
HEAD

WARNING:
REMOVE BAFFLES FROM TRANSPORT POSITION
AND READ WARNING TAGS

Figure #35 -Baffle Removal From Transport Position

BURNER HEAR3~-EJRST 10'

GASKET

WASHER

Figure #36. BURNER HEAD INSTALLATION

~
 31
JOINT HANGER TO REFLECTOR

EXHAUST
BURNER END
VENT END

FIGURE #37. JOINT HANGER INSTALLATION

CLAMP COUPLER

4. CLAMP

4. PIPE

'- SELF TAPPING

~
SCREWS (2)

BOL TS (2)

4. PIPE

4. PIPE

SELF TAPPING
BOL TS (2)
SCREWS (2)

4. CLAMP

Figure #38.
CLAMP COUPLER INSTALLATION
 32

Figure #39. REFLECTOR SUPPORT STRAP INSTALLATION

END CAP TO REFLECTOR

END CAP

BURNER EXHAUST BURNER

END VENT END END

Figure #40. END CAP INSTALLATION

 33

./,P\/'\yI'\;i\/\ :!0

CUT OFF WARNING TAGS O

INSTALL TWO 5' BAFFLES IN LAST 10' SECTION

OF RADIANT TUBE. THE EXHAUST END
i-ZXHAUST END

Figure #41 -Baffle Installation

VENT ADAPTOR INSTALLATION

Figure #42. BAFFLE I TURBULATOR + FLUE ADAPTOR INSTALLATION

 34

ASSEMBL y (OVERVIEW)

1 Verify length of reflector package to be installed. Read 'ASSEMBL Y OF

COMPONENTS", on page 28 and view related diagrams on pages 30- 33.

2. Locate section of manual that corresponds with length to be installed. View the
corresponding exploded view. The illustration contains the details required to install
the unit.

Reflector Package Length Corresponding Page

10' 35
15' 36
20' 37
30' 38
40' 39
50' 40
60' 41
70' 42
80' 43

ASSEMBL Y OF OPTIONS
Refer to section of manual containing option to be installed

Options Corresponding Page

Sidewall Vent Kit 44
Outdoor Installation Kit 44 & 56
90° Elbow Kit 45
180° U-Bend Kit 45
Side Reflectors 46
Low Voltage Thermostat 64
Line Voltage Thermostat 65

View exploded illustration, install accordingly.

37

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Figure #53. OUTDOORINSTAlLATION
KIT
 90° ELBOW KIT 45

Figure #54. 90° ELBOW KIT INSTALLATION

180° U -BEND KIT

MODELS 40,000- 100,000

MINIMUM LENGTH BEFORE ELBOW -10'

Figure #55. 180. U -BEND KIT INSTALLATION

 47

The heater must be installed in a location where there is adequate air supply for
combustion to take place. If any of the following conditions are met, outside air must be
brought to the unit.

a) If installed in a tightly closed building that has less than one square inch of free
opening for each 1000 B. T .U .of heater input or less than 100 sq uare inches of free
opening.
b) If building has contaminants in the air or area is under slight negative pressure.

NOTE: Maximum Duct Length for inputs of 40,000 to 150,000 btu/hr is 45' minus
exhaust vent length. Deduct 10' for every 90° elbow and 5' for every 45° elbow
used.

Maximum duct length for inputs of 175,000 to 200,000 btu/hr is 30'. Total
length of heater including the length of intake and exhaust is not to exceed
110'. Shorten length of intake by 10' for every 90° elbow and 5' for every 45°
elbow used.
Example A
100,000 input- 50' heater, with 20' of exhaust vent
and 1 -90° exhaust elbow.
Calculation
Maximum duct length is 45'
Minus exhaust vent (-20')
Minus 90° exhaust elbow !:1QJ
Maximum length of fresh air duct
in this example is: 15'

Example B
200,000 input -80' heater, with 10' of exhaust vent and 1 -90° exhaust elbow
Calculation
Total maximum length of heat clw fresh air and exhaust is: 110'.
Total length of heater and exhaust in this example.
Heater length 80'
Exhaust length 10'
90° Exhaust Elbow 10'
-100 -+

Maximum length of fresh air duct

in this example is: 10'

If condensation occurs, insulate duct or contact distributor for alternate methods for your
installation. Slope duct down, away from burner box towards the combustion air intake
hood. The combustion air intake hood must be installed at a height sufficient enough to
prevent any blockage by snow.
 48
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 49

VENTING

(Refer to pages 51 -54)

Venting of the unit must comply with the Installation Codes CAN/CGA-B149.1 and .2. In
the USA, refer to NATIONAL FUEL CODE ANSI Z223.1/NFPA 54; current edition or
local codes.

A) Select exhaust point:

A vent shall not terminate:
a) within 6 feet (1.8m) of a mechanical air supply inlet to a building;
b) above a meter/regulator assembly within 3 feet (900m) horizontally of the
vertical center line of the regulator;
c) within 6 feet (1.8m) of any gas service regulator vent outlet;
d) less than 1 foot (300m) above grade level;
e) less than 7 feet (2.1m) above a paved sidewalk or a paved highway;
f)
g) within 3 feet (900m) of a window or door which can be opened in any
building, any non-mechanical air supply inlet to any building or the
combustion air inlet or any other appliance.

NOTE: May be reduced to 1 foot for inputs up to 100,000 BTUH (30kW) and 3 feet (1 m)
for inputs exceeding 100,000 BTUH.

B) If sidewall exhaust; then use sidewall vent terminal. (see pages 51 & 52)

C) If roof exhaust; then use '8' style chimney. (see pages 53 & 54)

D) Vent terminal must be installed at a height sufficient to prevent any blockage by

snow.

E) Protect building materials from any degredation that may be caused by flue
gases.

F) Support vent to prevent sagging

Make sure that all flue joints are sealed. Use only suitable products equal to General
Electric RTU106 or Permatex Form a Gasket Red High Temperature Silicone Adhesive
Sealant.
 50

NOTE: Maximum Vent Length for inputs of 40,000 to 150,000 btu/hr is 45' minus air
intake length. Deduct 10' for every 90° elbow and 5' for every 45° elbow used.

Maximum Vent Length for inputs of 175,000 to 200,000 btu/hr is 50' minus air
intake length or any amount of optional length of actual heater. Shorten length
by 10' for every 90° elbow and 5' for every 45° elbow used.

Example A
200,000 input -60' heater, no air intake length
Maximum vent length is 50'

Example B
200,000 input -80' heater, 10' air intake length
1-90° elbow in exhaust

Calculation
Maximum length is 50'
Minus air intake length (-10')
Minus 90° elbow ( -1 0')
Minus 20' optional length of heater ~
Maximum length of exhaust
in this example is: 10'

If condensation in flue is present then flue should be insulated or shortened. Install

according to CAN/CGA-B149.1-M86 and .2 codes. In the USA, refer to ANSI Z
223.1/NFPA 54 NATIONAL FUEL GAS CODE current edition.

NOTE: Refer to the CAN/CGA-B149.1-M86 and .2 code for venting of two or more
heaters into one common chimney. In the USA, refer to ANSI Z 223.1/NFPA 54
NATIONAL FUEL GAS CODE current edition.

NOTE: A small amount of condensation may occur from the heater when it starts the
heating cycle. The condensation will stop once the heater warms up. Make sure
venting is sealed.
 51
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 55

UNVENTEDINSTALLATIONS

Units may be installed in unvented installations only if the following conditions are met:

1. A 4-inch diameter by 90° elbow must be attached to the flue collar and turned down.
(see diagram #62)

2. The heater must be interlocked with an exhaust fan sized at 300 CFM for every
100,000 BTUH input.

3. For BROODER INST ALLA TION ONL Y , the fan interlock is not required only if the
maximum input does not exceed 30 BTUH per cubic foot of volume of air in building
or the input specified by local codes or authorities.

r- 90. SINGLE WALL GALVANIZED ELBOW.

ATTACHED TO RADIANT TUBE WITH SELF
TAPPING SCREWS.

/ ~
/ "'
Figure #62. UNVENTED INSTALLATION
 56

E-QR-OUTDOOR APP-LICATIONS

Units can be installed in outdoor locations by ordering the following options:

Part Number Description

5570 Outdoor Installation Upgrade Kit for 40,000 to 100,000 BTU units
5571 Outdoor Installation Upgrade Kit for 125,000 to 200,000 BTU units

Procedure:

Attach Outdoor Air Intake Hood to air intake collar located on end of burner box with
three (3) screws. Apply silicone adhesive to seal joint.

-Attach vent cap to exhaust end of heater with three (3) screws.

-Electrical connections for outdoor locations must be made in accordance with CSA
C22.1 CANADIAN ELECTRICAL CODE PART 1 as well as/or local codes, conditions
and authorities. In the USA, refer to NATIONAL ELECTRIC CODE ANSI/NFPA 70
1987 or most current edition.

-Gas connection is to be via an approved stainless steel gas flex. Refer to CAN/CGA
B149-M86.1 and .2 INSTALLATION CODES and/or local codes, conditions and
authorities. In the USA, refer to ANSI Z 223.1 /NFPA 54 NATIONAL FUEL GAS CODE
or current edition.

OUTDOOR INSTALLATIONS

VENTCAj
RADIANT TUBE

i OUTOOOR AIR INTAKE ~OOD

I B .VENT CONNECTOR
C/W BIRD SCREEN.
(ATTACH TO RADIANT TUBE j
(SECURE WITH SELF TAPPING
WITH SELF TAPPING SCREWS.)
SCREWS AND SILICON JOINT)

Figure #63. OUTDOOR INSTALLATION

 57

GAS PIPING

Refer to CAN/CGA-B149.1M86 and .2 INSTALLATION CODES and/or local codes,

conditions and authorities. In the USA refer to ANSI Z 223.1/NFPA 54, National Fuel
Gas Code current edition.

a) Adequate supply of gas to the heater is required for it to produce the designed
amount of heat output. The gas meter must have a large enough capacity to handle
the extra consumption required by the heater.

b) The gas line must be of an adequate size to deliver the necessary amount of fuel to
the unit.

c) If there is any question concerning a) or b) call your local gas company for further
assistance.

dl Make sure that all piping is supported properly.

e) All connections must have special sealing compound applied to them.

f) A drip leg must be installed before the heater to prevent contaminating matter
interfering with the operation of the unit.

g) Check piping for leaks via pressure test. Install a 1/8-inch N.P.T. plugged tapping
immediately ahead of heater in gas supply. Use this location for test gauge. A soap
and water test can be used to verify location of any possible leak.

Refer to page 58 for gas connection to heater.

GAS CONNECTION
58

(END VIEW)

~
 59

CHECKING GAS INPUT RATE

The maximum BTUH input capacity for each model is shown on the heater's rating plate
and in the specification table. This input must not be exceeded.

The input shown may be used in geographic areas where the elevation is from a to
4,500 feet above sea level. The BTU input depends on the calorific heating value of the
gas, orifice size, and manifold pressure. Orifice sizes are based on gas values of 1000
BTU/cu.ft. for natural gas and 2500 BTU/cu.ft. for LP (propane) gas.

How to Determine Gas Input Rate:

Where gas is metered, the input rate may be determined by the following method,
Contact the gas supplier, public utility company or LP (propane) gas distributor to
obtain the calorific gas value of the gas being used. When checking the gas input rate,
any other gas burning appliances connected to the same meter must be completely off.
The heater should be allowed to operate for 5 minutes before attempting to check the
gas input rate.

To check flow rate, observe the one cubic foot dial on the gas meter and determine the
number of seconds required for the dial hand to complete one revolution (seconds to
flow one cubic foot).

To determine the number of seconds per cubic foot that is necessary to achieve the
correct input rate, use the following formula:

GAS VALUE X 3600/ DESIRED INPUT = SECONDS NEEDED

 60

Example: 1000 BTU gas, heater input 100,000 BTUH

Seconds for one cubic foot = 1000 X 3600/100,000 = 36 seconds

If when clocking the meter, the one cubic foot dial makes a complete revolution in less
time than was calculated that it should be derated. It if takes more time for the meter to
make one revolution than was calculated, the unit is underfired.

The orifice size must be changed to correct an overtired or undertired condition. If it is

determined that different orifices are needed, please contact your distributor for
assistance in selecting the correct replacement.
 '6

Refer to rating plate on heater for electrical specifications. All electrical connections
must be made by a qualified/licensed experienced electrician.

Supply adequate electricity to junction box on burner head,

NOTE: All connections and wiring must be made in accordance with CSA C22.1
CANADIAN ELECTRICAL CODE PART 1 as well as/or local codes, conditions
and authorities. Refer to wiring diagrams on pages 62 & 63.

NOTE: Original wire is to be replaced with same type and size or equivalent. In the
USA refer to NATIONAL ELECTRIC CODE ANSI/NFPA 70-1987 or most current
edition.

ELECTRICAL CONNECTION
BURNER HEAD

JUNCTION BOX

Figure #65. ELECTRICAL JUNCTION BOX

 62

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 63
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 64

THERMOSTATS

LOW VOLTAGE (SINGLE HEATER)

(for wiring diagram, refer to pages 62 & 63)

DO NOT use thermostats that have heat anticipators in them. The heat anticipators will
cause the unit to cycle unnecessarily reducing its heating capacity, which can cause
incomplete combustion and the combustion by products to condensate. A low voltage
thermostat as described above can be purchased from the manufacturer of this heater.

a) Locate thermostat in a convenient location away from drafts.

b) Mount thermostat to wall with hardware supplied.
c) Attach low voltage wire to connector block on heater.
d) Run wire from unit to thermostat securing wire to joists or studs along the way.
e) Trim excess wire and attach to thermostat accordingly.

LOW VOL T AGE

ONETHERMOSTAT-ONEHEATER /::'\/ LOW VOLTAGE THERMOSTAT
l :!:.f PART # OT4 T631

THERMOSTAT CONNECTION

JUNCTION BOX

..

-
Figure #68. LOW VOLTAGE THERMOSTAT WIRING

~
 65

THERMOSTATS -CONTINUED

LINE VOLTAGE (TWO OR MORE HEATERS), if two or more heaters are to be

controlled by one common thermostat, proceed as follows:
(for wiring diagram, refer to pages 62 & 63)

a) Provide a common switched line voltage circuit to heaters controlled bya line voltage
thermostat.
b) Connect a short piece of wire between the two low voltage thermostat connections to
close low voltage circuit.

Recommended line voltage thermostats are as follows:

Honeywell (or equivalent): -T63 1

-T40 98A
-T41 OA

A line voltage thermostat can also be purchased from the manufacturer of this heater.

LINE VOL TAGE

JUMPER WIRE INSTALLED

BETWEEN TWO TERMINALS

-
~

LINE VOLTAGE
THERMOSTAT -= -=

---(...
l BURNER 1 H N BURNER 2 H N

L1
L2

MAXIMUM BURNERS PER THERMOSTAT IS DETERMINED

GND
I~ BY THERMOSTAT RATED AMPERAGE CAPACITY
-

Figure #69. LINE VOLTAGE THERMOSTAT WIRING

 66
INITIAL START -UP

Procedure:

a) Make sure gas is turned on.

b) Check for any possible blockages in combustion air intake and exhaust areas of
unit.
c) Make sure that venting material is properly fastened to the unit.
d) Make sure all options are attached securely.
e) Make sure electricity is on to unit.
f) Turn thermostat up past room temperature.
g) Check the flame port to see flame has established.
h) If flame is not established, turn the thermostat down for 5 seconds then turn back
up or interrupt electrical supply to unit for 5 seconds, and allow unit to try again.
i) Verify that the manifold pressure (outlet pressure tap) on the gas valve is the same
pressure as stated on the rating plate of the unit. Use a manometer that measures
inches of water column for this procedure. If adjustment is required, remove the
capscrew from the pressure regulator housing. Adjust the white pressure regulator
adjusting screw clockwise (in) to increase pressure, counterclockwise (out) to
reduce pressure. Replace capscrew. After measurement has been taken, replace
pipe plug in outlet pressure tap. Check for leaks. (see pages 3 & 67)
j) Verify gas input rate. (see page 59)

NOTE: Oil smoke might appear off of exchanger tube after it heats up initial firing. Do
not be alarmed. The smoke is just a small amount of oil on the surface of the
tube from manufacturing. If smoke is excessive, open door and 'air out' the
building until smoke is removed.
 67

Figure #70 -Gas Valve

Figure #71 -Pressure Regulator

 68

DESCRIPTION OF 3-TRY DIRECT SPARK IGINITION SYSTEM:

The TRITON 2461D is a 24 VAC Microprocessor Based Direct Spark Ignition Control
designed for use in all types of heating applications such as gas furnaces, boilers, water
heaters and other similar appliances. The control utilizes a microprocessor to
continually and safely monitor, analyze and control the proper operation of the gas
burner. Value added features such as combustion blower control, LED diagnostics,
automatic one hour reset, and flame current test pins highlight the controls benefits.

OPERATION:

POWER UP I STANDBY

Upon applying power (24 volts) to 24 VAC/R, the control will reset, perform a self
check routine, initiate fulltime flame sensing, flash the diagnostic LED for up to four
seconds, and enter the thermostat scan state.

HEA T MODE

When a call for heat is received from the thermostat supplying 24 volts to THIWI the
control will check the pressure switch for normally open contacts. The combustion
blower is then energized and once the pressure switch contacts close, a pre-purge
delay begins. Following the pre-purge period the gas valve is energized and sparks
commence for the trial for ignition period.

When flame is detected during the trial for ignition, sparks are shut off immediately
and the gas valve and combustion blower remains energized. The thermostat,
pressure switch, and main burner flame are constantly monitored to assure the
system continues to operate properly. When the thermostat is satisfied and the
demand for heat ends, the main valve is de-energized immediately, the control
senses the loss of flame signal and de-energizes the combustion blower.

FLAME FAILURE -RE-IGNITION

. If the established flame signal is lost while the burner is operating, the control will
respond within 0.8 seconds. The HV spark will be energized for a trial for ignition
period in an attempt to re-light the burner. If the burner does not light the control will
make two more attempts to re-light the burner. If the burner does not re-light, the
control will go into lockout and flash the LED 3-times. If flame is re-established,
normal operation resumes.
 69

TROUBLESHOOTING

NO POWER TO HEATER...

CAUTION: Prior to performing any service or maintenance work on the unit:

a) disconnect the electrical supply
b) shut off gas to supply unit
c) make sure unit has cooled down before opening service panel

INITIAL ELECTRICAL CHECKS

a) Make sure thermostat is calling for heat.

b) Make sure electrical connection is secure.
c) Check electrical supply for blown fuse or breaker.
d) Test for power to burner head.
e) Check wiring to components. Refer to wiring diagram on pages 62 &
63. Also refer to legend below. This legend is located on the control
module.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors
can cause improper and dangerous operation. A functional checkout of a replacement
control is recommended.
 70

INITIAL GAS CHECKS

a) Make sure manual valve is turned on.

b) Make sure gas valve knob is turned on.
c) Check for gas supply and proper pressure to valve.
d) Check wires and make sure that they and their connections are in good
condition.
e) Check for power to valve.
f) If no power, check control board. (see page 71)

ELECTRICITY AND GAS TO HEATER. BUT STILL IS INOPERATIVE

If after confirming that adequate gas and electricity are present and unit still does not
operate, review the symptoms below. After the symptom has been identified, refer to the
corresponding cause/cure. Review CHECK CONTROL BOARD section, and finalize
troubleshooting procedure.

§vmptom Cause/Cure -
1 Dead A) Miswired
B) Transformer bad
C) Fuse/circuit breaker bad
D) Bad control (check LED for steady
-~}
2. Thermostat on -No Blower Output A) Miswired (check PSW terminal
voltage )
B) Bad thermostat -no voltage @
terminal W
C) Bad control ( check LED for steady
on)
3. Pressure Switch, input okay but no Trial A) Miswired (check PSW terminal
for Ignition after purge delay voltage )
B) Flame sense problem (existing
fiame-check LED-2 flashes )
C) Bad control (check voltage between
-LL~~L--
4. Valve on, no spark A) Shorted electrode
B) Open HV cable
~) Bad coQ!rQL
5. Spark on, no valve A) Valve coil open
B) Open valve wire
C) Bad control (check voltage between
V1 & V2)
6. Flame okay during TFI, no flame sense A) Bad electrode
(after TFI) B) Bad 81 or HV wire
C) Poor ground at burner
~) Poor flame (check flame current)

NOTE: TFI = Trial For Ignition

 71

Open access door and view the diagnostic red LED, located on the grey direct spark
ignition module.

FAUL T CONDITIONS

Error Mode LED Indication

Internal Control Failure Steady On
Air Flow Fault 1 flash
Flame with No Call for Heat 2 flashes
I~nition Lock Out 3 flashes

The LED will flash on for ~ second, then off for ~ second during a fault condition The
pause between fault codes is 3-seconds.

INTERNAL CONTROL FAUL T

If power supply cycle are fluctuating beyond 50/60 cycles such as with an
unstabilized power supply from a generator, unit will not operate. If the circuit board
is faulty the unit will not operate.

AIRFLOW FAULT -LOCK OUT (Combustion Air Flow Problems)

Combustion airflow is continually monitored during an ignition sequence by the

airflow switch (PSW). If during the initial call for heat the pressure switch contacts
are in the closed position for 30-seconds without an output to the Combustion
Blower, an airflow fault will be declared and the control will remain in this mode with
the combustion blower off.

If the airflow switch remains open for more than 3O-seconds after the combustion
blower output (L 1 & IND) is energized, an airflow fault will be declared and the
control will stay in this mode with the combustion blower off.

If the airflow signal is lost while the burner is firing, the control will immediately de-
energize the gas valve and the combustion blower will remain on. If the call for heat
remains, the control will wait for proper airflow to return. If proper airflow air is not
detected after 3O-seconds an airflow fault signal will be declared.

Proceed as follows to verify reason for airflow lockout:

1 Check air intake and exhaust for blockage. Remove any blockage,

2. Check combustion air blower for dirt. Clean and/or replace as necessary,

3. If there is no blockage, disconnect fresh air intake at burner head (if equipped). Retry
for ignition. If unit does ignite, check to verify that duct size to unit is of proper size
and length and that there is no blockage (refer to 'OPTIONAL COMBUSTION AIR' on
page 46). Replace ducting as necessary to reduce amount of air restriction to unit.
 72

4 If unit still does not ignite, disconnect exhaust vent at heater and retry for ignition. If
unit does ignite, check to verify that vent size to unit is of proper size and length and
that there is no blockage. (Refer to VENTING on page 49). Replace venting as
necessary to reduce amount of restriction.

5. If after 2, 3 and 4 are performed and unit still does not operate, replace air switch.

6. Reconnect venting and ducting, verify operation of unit.

FLAME WITH NO CALL FOR HEAT (Flame Fault)

. If at anytime the main valve fails to close completely and maintains a flame, the full
time flame sense circuit will detect it and energize the combustion blower. Should
the main valve later close off completely removing the flame signal. the combustion
blower will power off.

IGNITION LOCK OUT (Failure to LiQht)

.FENW AL DSI Module will attempt three ignition trials before going into lockout. The
valve relay will be de-energized immediately, and the combustion blower will be
turned off.
.Recovery from lockout requires a manual reset by either resetting the thermostat or
removing 24 volts, or removing the electrical power supply for a period of 5-seconds.
.If the thermostat is still calling for heat after one hour, the control will automatically
reset and attempt to ignite the burner again.
If units still does not operate, proceed as follows:
.Check flame sensor current. (see below)
.Check electrode for cracks and proper location. (see page 73)

FLAME SENSOR CURRENT CHECK

SERVICE CHECKS

Flame current is the current which

passes through the flame from the
sensor to the ground. The
minimum flame current necessary
to keep the system from lockout is
.7 microamps. To measure flame
current, connect an analog DC
microammeter to the FC- FC+
terminals per figure. Meter should
read .7 uA or higher. If meter
reads below "0" on scale, meter
leads are reversed. Disconnect
power and reconnect meter leads
for proper polarity.

Figure #72- Flame Sensor Current Check

 73

PROPER ELECTRODE LOCATION

Proper location of the electrode assembly is important for optimum system performance.
The electrode assembly should be located so that the tips are inside the flame envelope
about % to 1 inch.

CAUTIONS

1. Ceramic insulators should not be in or close to the flame

2. Electrode assemblies should not be adjusted or disassembled. Electrodes should

have a gap spacing of .125" (3.175mm). If this spacing is not correct, the assembly
must be replaced. Electrodes are NOT field adjustable.

3. Exceeding the temperature limits can cause nuisance lockouts and premature
electrode failure.

Figure #73- Proper Electrode Location

 74

MAINTENANCE

Maintenance is required once a year. Annually inspect your heater, before the heating
season starts. If unit is in a dusty environment, maintenance will be required more often.
If dust conditions are extreme, monthly or weekly maintenance may be required.

A) Check combustion air intake for blockage.

B) Check vent terminal and/or roof terminal for blockage. Remove as necessary for
cleanliness and reinstall. Check for cracks or holes. Replace as necessary.
C) Open service door.
D) Check blower motor and scroll for dirt and/or locked rotor. Remove dirt with
compressed air or vacuum cleaner. If rotor is locked, replace assembly.
E) Make sure all wiring is intact and in good condition.
F) Check electrode for proper gap and cleanliness. Clean or replace as necessary.
G) Check ignition system for spark. Replace as necessary.
H) Check exchanger tube for holes and/or cracks, dirt and/or deposits. Clean and/or
replace as necessary .
I) Wash any dirt or dust off of the unit with a soap and water solution.
J) Check any gas connections that were disconnected during maintenance for leaks.
Use soap and water solution. DO NOT USE FLAME.
K) Test fire unit by setting thermostat above room temperature. Make sure unit is
operating quietly and efficiently.
L) Check all couplers for tightness and/or leakage.
 75

BURNER HEAD & RELATED PARTS

(Refer to pages 77 and 78 for part numbers and descriptions )

1'--

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 76

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 77

Parts List

See page 75 for visual detail

REPLACEMENT BURNER HEADS

ITEM# PIN INPUT FUEL WEIGHT
(LBS)
1 SLR40N 40,000 NG 36
1 SLR40L 40,000 LP 36
1 SLRSON 50,000 NG 36
1 SLRSOL 50,000 LP 36
1 SLR60N 60,000 NG 36
1 SLR60L 60,000 LP 36
1 SLR7SN 75,000 NG 36
1 SLR7SL 75,000 LP 36
1 SLR80N 80,000 NG 36
1 SLR80L 80,000 LP 36
1 SLR100N 100,000 NG 36
1 SLR100L 100,000 LP 36
1 SLR12SN 125,000 NG 36
1 SLR12SL 125,000 LP 36
1 SLR1S0N 150,000 NG 36
1 SLR1S0L 150,000 LP 36
1 SLR17SN 175,000 NG 36
1 SLR17SL 175,000 LP 36
1 SLR200N 200,000 NG 36
1 SLR200L 2Q~OQO- LP 36
 Parts List 78

See page 75 for visual detail

ITEM PART# DESCRIPTION WEIGHT

lLBS)

BURNER HEAD COMPONENTS

2 PBLM2810 Blower Motor Assembly (SLR-40 to SLR-1 00 Series )

**
2 PBLM7021 Blower Motor Assembly (SLR-125 to SLR-200 Series)
**
3 PBURTDAS Burner/Trap Door Assembly (SLR-40 to SLR-125 Series)
**
3 29001 Burner/Trap Door Assembly (SLR-150 to SLR-200 Series)
**
4 PASC7100 Air Switc1:!J§!-R-40 Series )
**
4 PASC7200 Air Swit<!llJ~O Series)
**
4 PASC7300 Air Swi!fh1~O Series)
**
4 PASC7400 Air Switch (Sb!3-75 & SLR-80 Series)
**
4 PASC7500 Air SwitchJSLR-1QO Series)
**
4 PASC7600 Air Switch (§LR-125 Series)
**
4 PASC7700 Air Switch-(SLR-150 Series)
**
4 PASC7800 Ai~§b8:175 Series )
**
4 PASC7900 Air Swit~~(§1~OO Series )
**
5 PDSIFEN Direct Spark Ignjtion Module (Fenwal)
**
6 1-7500 Electrode Assembl SLR-40 to SLR-100 Series
**
6 1-8500 Electrode Assembly (SL~5 to SLR-200 Series)
**
7 PGASKELE Electrode Gasket
**
8 PGASGROM Gas Grommet
**
9 PGV8205L Gas Valve Le1§lR-40 to SLR-150 Series)
**
9 PGV8205N Gas Valve --
NG (SL~Q SLR-150 Series)
**
9 PGV8305L Gas Valve LEJSLR-15S} to SLR-200 Series)
**
9 PGV8305N Gas Valve ~~@LR-150 to SLR-200 Series)
**
10 PHIVOLIGN l!i9b Voltage Ignition Wire
**
11 PTHCONT5 Thermostat Connector
**
12 4000C Tranformer
**
13 PVPMWIND View Port -Mica Window
**
14 PGASKMWB View Port -Mica Window Gasket
**
15 PMICREWA View Port -Mica Window Retainer Washers
**
16 PCLVIHOS Vinyl Hose for Diffe!~~Air Proving Switch
**
17 PWIRHARN Wire Harness
 Parts List 79

See page 76 for visual detail

ITEM PART# DESCRIPTION WEIGHT

lLBS)
TUBE COMPONENTS

18 PBAFFO45 Baffle Turbulator 5' (SLR-50 -1 §~-!:!!y-~~g~ired) 5

19 PBAFFO47 Baffle Turbulator 7' (SLR-40 series only) 7

20 PBAFF410 Baffle Turbulator 10' 10

21 PPFAS124 Tube Aluminized 4" x 124" (complete with mounting

--
flange) 30

22 PPSTOO45 Tube 4" x 5' Standard 5

23 PPSTO410 Tube 4" x 10' Standard 28

**
24 PPCLAMP4 Tube Clamp

REFLECTOR COMPONENTS
 80

LIMITED WARRANTY
STERLING LOW INTENSITY INFRARED HEATERS -MODEL "SLR"

Sterling ("the Manufacture") warrants to the original owner at This limited warranty is conditional upon:
the original installation site that the Sterling model "SiR" a) advising the installing contractor, who will in turn
("the Product") will be free from defects in material and work- notify the distributor or manufacturer.
manship for one (I) year from the date of shipment from the b) shipment to the Manufacturer of that part of the
factory. Sterling further warrants that the heat exchanger, Product thought to be defective. Goods can only
reflectors, brackets, burner and burner box will be free from be returned with prior written approval of the
defects in material and workmanship for three (3) year from Manufacturer. All returns must be freight prepaid.
the date of shipment from the factory. If upon examination by c) determination in the reasonable opinion of the
the Manufacturer the Product is shown to have a defect in Manufacturer that there exists a defect in material
material or workmanship during the warranty period, the or workmanship.
Manufacturer will repair or replace, at its option, that part of
the product which is shown to be defective. Repair or replacement of any part under this Limited
Warranty shall not extend the duration of the warranty with
This limited warranty does not apply: respect to such repaired or replaced part beyond the stated
a) if the Product has been sqbjected to misuse or neglect, warranty period.
has been accidentally or intentionally damaged, has not
been installed, maintained or operated in accordance THIS LIMITED WARRANTY IS IN LIEU OF ALL
with the furnished written instructions, or has been OTHER WARRANTIES) EITHER EXPRESS OR IMPLIED)
altered or modified in any way by an unathorized AND ALL SUCH OTHER WARRANTIES) INCLUDING
person. WITHOUT LIMITATION IMPLIED WARRANTIES OP
b) to any expenses,including labor or material, incurred MERCHANTABILITY OR FITNESS FOR A PARnCUL
during removal or reinstallation of the Product. PURPOSE. ARE HEREBY DISCLAIMED AND EXCLUDEl.J.
c) to any damage due to corrosion by chemicals, including FROM THIS LIMITED WARRANTY. IN NO EVENT
halogenated hysrocarbons, precipitated in the air. SHALL THE MANUFACTURER BE LIABLE IN ANY WAY
d) to any workmanship of the installer of the Product. FOR ANY CONSEQUENTIAL. SPECIAL. OR INCmENTAL
DAMAGES OF ANY NATURE WHATSOEVER) OR FOR
ANY AMOUNTS IN EXCESS OF THE SELLING PRICE
OF THE PRODUCT OR ANY PARTS THEROF FOUND
TO DE DEFECTIVE. THIS LIMITED WARRANTY GIVES
THE ORIGINAL OWNER OF THE PRODUCT SPECIFIC
LEGAL RIGHTS. YOU MAY ALSO HAVE OTHER RIGHTS
WHICH MAY VARY BY EACH JURISDICTION.

. ~

HVAC PRODUCTS

260 NORTH ELM ST., WESTFIELD MA 01 C

TEL.: (413) 564-5540. FAX: (4130562-53, -
www.sterlinghvac.com
~~ A MESTEK
COMPANY

In the interest of product improvement. we reserve

the right to make changes without notice.