924G

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
RENR3512-02
Ite Descrip
July 2003
m tion and PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
MAIN AUX.
PUMP: VARIABLE
2-SECTION PUMP PRESSURE
COMPENSATED
1 Steering Cylinder (FIXED)

2 Steering Cylinder
VARIABLILTY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION

3 Steering Metering Pump

34 33 31
(ADJUSTABLE)
COMPENSATED)
(VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE and PRESSURE

18 19 20 21 VALVES
4 Coupler Cylinder (924G Machine Only) 22 VALVE ENVELOPES VALVE PORTS

5 Coupler Control Valve (924G Machine Only) 32 13

9
6 Ride Control Accumulator
36 38
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

15 CONTROL VALVES CHECK VALVES

7 Ride Control Solenoid Valve AB AB

8 Combination Relief Valve and Diverter Valve (924G Machine Only)

P T P T
NORMAL POSITION SHIFTED POSITION INFINITE
9 Tilt Cylinder (924G Machine Only) POSITION
BASIC SYMBOL SPRING LOADED

MEASUREMENT ROTATING SHAFTS

9A Tilt Cylinder (924Gz Machine Only)
17 16 14 12 11 10 23
8 2 37 35
1 Manifold
0 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

1 Tilt Conrol Valve (924G Machine Only) FLUID STORAGE RESERVOIRS

1
11A Tilt Conrol Valve (924Gz Machine Only) 924G and 924Gz Wheel Loader VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

1
2
Lift Control Valve
Hydraulic System COMBINATION CONTROLS

1 Lift Cylinder
924G:
3 924Gz: SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL

9SW1-UP DETENT or MANUAL and PILOT PILOT or MANUAL

1 Auxiliary Control Valve For The Third Function

3PZ1-UP 6YW1-UP MANUAL CONTROL SYMBOLS
4 3DZ1-UP
1 Connector Block (924Gz Machine Only)
AAN1-UP
28
AAB1-UP PUSH-PULL LEVER GENERAL MANUAL PUSH BUTTON PEDAL SPRING
5
PILOT CONTROL SYMBOLS
29
1 Auxiliary Control Valve For The Fourth Function RELEASED PRESSURE REMOTE SUPPLY PRESSURE
6
30
1 Cover
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE
7
1 Pilot Valve INTERNAL

8 SUPPLY
PRESSURE

1 Connector ACCUMULATORS CROSSING AND JOINING HYDRAULIC AND PNEUMATIC

LINES CYLINDERS
9
2 Screen Assembly SPRING LOADED GAS CHARGED
SINGLE ACTING DOUBLE ACTING
0 4 3 1 27
LINES CROSSING LINES JOINING

5 6 7 25 26 24
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
2 Pilot Shutoff Valve
1 FIXED
DISPLACEMENT
VARIABLE FIXED
DISPLACEMENT
VARIABLE
INFINITE THREE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON- TWO POSITIONING
2 Accumulator For The Pilot Valves COMPENSATED
POSITION

2 UNIDIRECTIONAL UNIDIRECTI
POSITION

ONAL
2 Pressure Reducing Valve
3
2 Back Pressure Valve © 2003 Caterpillar Printed in U.S.A.
4 All Rights Reserved
2 Manifold
5
2 Piston Pump For The Steering And Pilot System
6
2 Piston Pump For The Work Tools
7

924Gz
2 Oil Filter
8

RENR3512-02
2 Oil Cooler

16 Page, B/W, D.G.M.

Item
Description 34 31
33
A Test Port For Work Tool Piston Pump Signal Pressure 9A 13
22
B Test Port For Steering Piston Pump Signal Pressure 32

C Test Port For Work Tool Piston Pump Pressure 36 38

D Test Port For The Steering System

E Test Port For Pilot Pressure

F Line To The Secondary Steering Pressure Switch

G Line To The Rear Service Brakes

H Line To The Front Service Brakes

J From the Controller

17 16 14 12 11A 10 23 2 37 35
K Test Port For The Float Selector Valve

L Tilt Back Position

M Dump Position

N Raise Position

P Lower/Float Position
28
Q Auxiliary Position For The Third Function

R Auxiliary Position For The Third Function

29

S Auxiliary Position For The Fourth Function 30

T Auxiliary Position For The Fourth Function

U Wired To The Controller

V Lines To The Third Function

W Lines To The Fourth Function

X Lines From Coupler Control Valve To Manifold (924G Machine Only) 3 1 6 7 26 27 24
25
Y Pilot Lines To Tilt Control Valve (924Gz Machine)

Z Line From Metering Pump To Steering Piston Pump (924Gz Machine Only)
 1 3
2 9A

11A

6 7 Y Y

Tilt Control Valve

X (924Gz Only)

13

8 9

35
V
W

15 15

36

G 37 10 11 12 K 14 16 17

38
34 J
RENR3512-02

33
16 Page, Color 2, D.G.M.

32

27 26
C
Y Y
B

A F

23
25 24
Hydraulic Schematic Color Table
Main Pump Output
22 Pilot Pump Output
Supplemental Steering Pump
Gear Pump
D Supply Line
Drain Line
19 Return Line
E Lift Control
Tilt Control
Brake Circuit
18
Steering Control Circuit
Auxiliary Control Circuit 1
Auxiliary Control Circuit 2
21 Ride Control Circuit
Coupler Circuit
20

30
31
U

MAIN CONNNECTOR LINE

DRAIN LINE

L M N P Q R S T PILOT LINE

29 28
THIS HYDRAULIC DIAGRAM IS FOR THE: 924G and 924GZ
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS