Hydraulic Mining Excavators

CAMP/ SIL – Electric System CAT-6040FS AC

Motor Protection Relay

Sebastian Fillinger - 2014

Motor Protection Relay - MPR Service Training

The MPR evaluates the actual operating conditions of the electric motor
against stored limit values.
The MPR data is displayed by the BCS

Overcurrent
Indication and trip

Voltage
Alarm and trip on undervoltage

Unbalance
Alarm and trip on slope load (wrong load)

Frequency
Alarm and trip

Overload
Indication and trip when the the motor bearings and windings overheats

Ground Fault
Indication and trip

Motor Protection
Indication and trip

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MPR - Front Panel Service Training

RUN / ERROR LED

Lit when the relay is operational
or not

Vacuum Fluorescent Display

Front Panel Push Buttons
View real-time and historic
Control the front panel display and
information; view relay settings
enter relay settings.

Trip Target LEDs

Target LEDs flash to indicate
alarm conditions; steady on to
indicate the cause of the latest
trip

Trip reset / Lamp test Button

Reset a trip or check the Lamps Close / Trip Buttons
Not used

USB Port
Access all relay data, control
and setting functions quickly
using a PC, USB cable and
SIEMENS Digsi software

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MPR - Front Panel Screen 1 Service Training

Current Phases Voltage Phases

Phase 1 to Phase 2
Phase 2 to Phase 3
Phase 3 to Phase 1

Leakage Current

Frequency

ESC Button ENTER Button

to enter the Menu to enter the Menu

UP / DOWN Buttons
to jump into the next screen

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MPR - Front Panel Screen 2 Service Training

Current Phase1

Voltage Phase1 to Ground

Active Power

Reactive Power

Apparent Power

Power Factor

ESC Button ENTER Button

to enter the Menu to enter the Menu

UP / DOWN Buttons
to jump into the next screen

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MPR - Front Panel Screen 3 Service Training

Active Power Voltage Phases

Phase 1 to Phase 2
Reactive Power Phase 2 to Phase 3
Phase 3 to Phase 1
Apparent Power

Frequency Current Phases

Power Factor

ESC Button ENTER Button

to enter the Menu to enter the Menu

UP / DOWN Buttons
to jump into the next screen

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MPR - Front Panel Screen 4 Service Training

Current Phases MAX. Current during lifetime

Leakage Current

Frequency

ESC Button ENTER Button

to enter the Menu to enter the Menu

UP / DOWN Buttons
to jump into the next screen

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MPR - Front Panel Screen 5 Service Training

Current Phases

Leakage Current

Frequency

ESC Button ENTER Button

to enter the Menu to enter the Menu

UP / DOWN Buttons
to jump into the next screen

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MPR - Front Panel Menu Service Training

Annuniation
Check error messages etc.

Measurement
Check Min/Max data; winding
temperatures etc.

Control
Cannot be changed without
Code

Settings
Cannot be changed

ESC Button ENTER Button

to enter Screen 1 to enter an application level

UP / DOWN Buttons
to select an application level

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MPR - Front Panel Menu Service Training

Test/ Diagnosis
Cannot entered without Code

ESC Button ENTER Button

to enter Screen 1 to enter an application level

UP / DOWN Buttons
to select an application level

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MPR - Front Panel Target Leds Service Training

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Safety Temperature Relay for Board Transformer Service Training

Board transformer with one

thermo couple (PT100) for Safety Temperature Relay Motor Protection Relay
each winding

to motor protection
relay

If the winding temperature from the board transformer exceeds 150C, the Safety temperature Relay gives a signal to the
motor protection relay.
The motor protection relay is disconnecting the main switch.
(The transformer temperature you can see on the screen from the temperature relay which is located in the 400V-cabinet)

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How to program the Safety Temperature Relay? Service Training

1. Turn the rotary switch on „sensor type“ and push the

„UP/DOWN buttons“ until the number „100“ for PT100 comes
up on screen.
Screen
2. Turn the „rotary switch“ on „Sensor NO“ and push the
„UP/DOWN buttons until the number „3“ for 3 sensors comes
up on screen.
UP/DOWN
Buttons 3. Turn the „rotary switch“ on „ϑ 1“ and push the „UP/DOWN
buttpns“ until the number „150“ for 150°C comes up on
screen.
4. Turn the „rotary switch“ on „ϑ 2“ and push the „UP/DOWN
buttons“ until the number „150“ for 150°C comes up on
Rotary screen.
Switch 5. Turn the „rotary switch“ on run
6. The relay is ready when green lamp flashes.

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MPR - Tripping Configuration Service Training

Overvoltage

Undervoltage
OR
Overcurrent

Slope Load
Motor Stop
Frequency

Overload

Winding Temperature

Rotating Field

Failure

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MPR - Tripping Configuration Service Training

Ground Fault OR

Main Switch interruption

Temperatur Board
Transformer

Failure

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Questions? Service Training

Questions are free of charge!!!

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