Lab C: Power Train Hydraulic System Pressures Worksheet

Machine
Brakes ON Brakes OFF Brakes OFF LH Brakes RH Brakes Both Brakes Both Brakes
condition
ON ON ON ON
SERV1845-01

Actuating Parking Hand Hand Foot Foot

Control Brake Control Control Control Control (Stall)

Test
Location

Engine 700 ± 25 700 ± 25 1980 ± 80 1980 ± 80 1980 ± 80 1980 ± 80 1440 ± 40

Epeed rpm rpm rpm rpm rpm rpm rpm

Transmission
Gear Neutral Neutral Neutral Neutral Neutral Neutral Neutral

LH Clutch
Pressure 2340±140 kPa 2340±140 kPa 2340±140 kPa 70 kPa 2340±140 kPa 2340±140 kPa 2340±140 kPa
(C1)(1) (340±20 psi) (340±20 psi) (340±20 psi) (10 psi) Max (340±20 psi) (340±20 psi) (340±20 psi)

LH Brake
Pressure 70 kPa 2655±140 kPa 3100±140 kPa 345 kPa 3100±140 kPa 70 kPa 70 kPa
(B1) (1) (10 psi) Max (385±20 psi) (450±20 psi) (50 psi) Max (450±20 psi) (10 psi) Max (10 psi) Max

CENTRE FORMATION CASABLANCA

RH Brake
70 kPa 2655±140 kPa 3100±140 kPa 345 kPa 3100±140 kPa 70 kPa 70 kPa
Pressure
-

(10 psi) Max (385±20 psi) (450±20 psi) (50 psi) Max (450±20 psi) (10 psi) Max (10 psi) Max
(B2) (1)
-

RH Clutch
2340±140 kPa 2340±140 kPa 2340±140 kPa 2340±140 kPa 70 kPa 2340±140 kPa 2340±140 kPa
Pressure
(385±20 psi) (385±20 psi) (385±20 psi) (385±20 psi) (10 psi) Max (385±20 psi) (385±20 psi)
(C2) (1)
Trans Speed
Clutch (P1) 2600±140 kPa 2600±140 kPa 2600±140 kPa 2600±140 kPa 2650±140 kPa
Pressure (377±20 psi) (377±20 psi) (377±20 psi) (377±20 psi) (370±20 psi)

Transmission
Direction (P2) (P1 - 380 kPa (P1 - 380 kPa (P1 - 380 kPa (P1 - 380 kPa (P1 - 380 kPa
Clutch Press (55 psi)) (55 psi)) (55 psi)) (55 psi)) (55 psi))

Transmission
2850±140 kPa 2850±140 kPa 3310±140 kPa 3310±140 kPa 3310±140 kPa 3310±140 kPa 3310±140 kPa
Pump (T)
(413±20 psi) (413±20 psi) (480±20 psi) (480±20 psi) (480±20 psi) (480±20 psi) (454±20 psi)
Pressure

TC In (M) 815±50 kPa 815±50 kPa 815±50 kPa 815±50 kPa 680±55 kPa
Pressure (118±7 psi) (118±7 psi) (118±7 psi) (118±7 psi) (99±5psi)

TC Out (N) 100±50 kPa 100±50 kPa 580±50 kPa 580±50 kPa 580±50 kPa 580±50 kPa 410±55 kPa
Pressure (14±7 psi) (14±7 psi) (84±7 psi) (84±7 psi) (84±7 psi) (84±7 psi) (59±8 psi)

System
43±15 kPa 43±15 kPa 320±40 kPa 320±40 kPa 320±40 kPa 320±40 kPa 180±40 kPa
Lube (L2)
(6±2 psi) (6±2 psi) (46±6 psi) (46±6 psi) (46±6 psi) (46±6 psi) (26±6 psi)
Pressure
Transmission
Lube (L1) 17±10 kPa 17±10 kPa 100.±15 kPa 100.±15 kPa 100.±15 kPa 100.±15 kPa 70.±20 kPa
Pressure (2.5±1.5 psi) (2.5±1.5 psi) (14.5±2 psi) (14.5±2 psi) (14.5±2 psi) (14.5±2 psi) (10±3 psi)

(1) The brake and clutch pressures are affected by the electronic brake clutch calibration procedure.
Exercise
Instructor Handout No. 6

1
 LAB D: PILOT, FAN, AND MAIN SYSTEM HYDRAULIC PRESSURE TEST

Spectification Actual Within Specification?

SERV1845-01

Pilot Supply Pressure (HPS) 3630 ± 200 kPa

@ HIGH IDLE (525 ± 30 psi)

Pilot System Relief (HPSR) 4068 ± 207 kPa

@ 700 RPM (590 ± 30 psi)
EH Pilot Manifold Ripper/Blade
3500 ± 345 kPa
Solenoid valve Pressures @ HIGH
IDLE (590 ± 50 psi)

Blade / Ripper Main Relief D11T

Pressure @ High Idle 22700 ± 500 kPa
(3292 ± 72.5 psi)
D11T CD
24135 ± 350 kPa

CENTRE FORMATION CASABLANCA

(3500 ± 50.7 psi)
-

D11T
Dozer Tilt Relief Pressure 24300 ± 150 kPa
-

@ High Idle (3524 ± 21.8 psi)

D11T CD
24825 ± 250 kPa
(3601 ± 36.3 psi)
Lift Pump Pressure In Hold Position 690 kPa
@ 1800 RPM (100 psi)
Tilt Pump Pressure In Hold Position 690 kPa
@ 1800 RPM (100 psi)
Demand Fan Pump Maximum
Cutoff Pressure (HDFP) @ High Idle 17444 kPa
with Fan at 100% and Engine @ (2530 psi)
60 Deg C (140 Deg F)
Demand fan Pump Standby
Pressure (HDFP) @ High Idle with 2070 ± 345 kPa
Fan at 0% and Engine @ (30 ± 50 psi)
60 Deg C (140 Deg F)
Fan Speed rpm 1100 ± 90
Exercise
Instructor Handout No. 11

2
 LAB D: D11T HYDRAULIC CYLINDER CYCLE TIME TESTS
CYCLE TIME CHECK (SECONDS): LIFT CYLINDERS RAISE
SERV1845-01

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 6.5 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): DUAL TILT LEFT

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 6.7 Within Specification? ____ Yes ____ No

CENTRE FORMATION CASABLANCA

CYCLE TIME CHECK (SECONDS): DUAL TILT RIGHT
-

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
-

Cycle Time
Specification 6.7 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): RIPPER CYLINDER RAISE

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 6.0 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): RIPPER CYLINDER SHANK IN

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 6.9 Within Specification? ____ Yes ____ No
Exercise
Instructor Handout No. 12

3
 LAB D: D11T CD HYDRAULIC CYLINDER CYCLE TIME TESTS
CYCLE TIME CHECK (SECONDS): LIFT CYLINDERS RAISE
SERV1845-01

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 5.9 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): DUAL TILT LEFT

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 4.0 Within Specification? ____ Yes ____ No

CENTRE FORMATION CASABLANCA

CYCLE TIME CHECK (SECONDS): DUAL TILT RIGHT
-

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 4.0 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): RIPPER CYLINDER RAISE

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 5.4 Within Specification? ____ Yes ____ No

CYCLE TIME CHECK (SECONDS): RIPPER CYLINDER SHANK IN

Oil Temp 158-176°F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 5.5 Within Specification? ____ Yes ____ No
Exercise
Instructor Handout No. 13

4
 SERV1845-01

LAB D: D11T CD HYDRAULIC CYLINDER CYCLE TIME TESTS

CYCLE TIME CHECK (SECONDS): PITCH FORWARD
Oil Temp 158-176 F 1st Test 2nd Test 3rd Test Average
Cycle Time

CENTRE FORMATION CASABLANCA

Specification 8.6 Within Specification? ____ Yes ____ No
-
-

CYCLE TIME CHECK (SECONDS): RACK BACK

Oil Temp 158-176 F 1st Test 2nd Test 3rd Test Average
Cycle Time
Specification 11.5 Within Specification? ____ Yes ____ No
Exercise
Instructor Handout No. 14