Method Statement For Road and Paving Work

FOR APPROVAL
A 29.08.2020 N.H.Cuong Y.H.Lee J.T.Seo For Approval

Rev Date Prepared Checked Approved Details of Revision
Owner
Owner’s Engineer
Contractor
DOOSAN HEAVY INDUSTRIES VIETNAM

Sub-Supplier
Bă)c Miê+n Trung Consultancy Investment Construction

And Trading Joint Stock Company
Project
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
(2 X 600 MW)
Title
(Housing Complex)
Method Statement for Road and Paving Work
Document No. Rev. Page No.

NS2-DD09-P0UYK-770021 A 32 Pages
RECORD OF REVISIONS
Rev. Date Page Affected Description of Revision
A 29.08.2020 All First Issue

Table of Contents
1 PURPOSE ........................................................................................................................ 1
2 SCOPE OF WORK ........................................................................................................... 1
3 RESPONSIBILITIES: ....................................................................................................... 1
4 REFERENCE ................................................................................................................... 1
5 WORK PROCEDURE ...................................................................................................... 2
5.1 Asphalt Paving and Road ........................................................................................... 2

5.1.1 Preparation of Work .............................................................................................. 2
5.1.2 Sub-grade ............................................................................................................. 4
5.1.3 Sub-base Course .................................................................................................. 4
5.1.4 Base Course ......................................................................................................... 5
5.1.5 Installation of Kerb and Gutter Strip ...................................................................... 6
5.1.6 Prime Coat ............................................................................................................ 6
5.1.7 Blinder Course ...................................................................................................... 7
5.1.8 Tack Coat.............................................................................................................. 8
5.1.9 Surface Course ..................................................................................................... 8
5.1.10 Road Marking ....................................................................................................... 8
5.2 Concrete Paving ......................................................................................................... 9
5.2.1 Preparation of work............................................................................................... 9
5.2.2 Sub-grade ............................................................................................................. 9
5.2.3 Base Course ......................................................................................................... 9
5.2.4 Installation of Kerb ................................................................................................ 9
5.2.5 Installation of P.E Film .......................................................................................... 9
5.2.6 Installation of WWF (Welded Wire Fabric) ............................................................ 9
5.2.7 Forming and Casting Concrete ............................................................................. 9
5.3 Sidewalk ................................................................................................................... 12
5.3.1 Preparation of work............................................................................................. 12
5.3.2 Sub-grade ........................................................................................................... 12
5.3.3 Installation of P.E Film ........................................................................................ 12
5.3.4 Forming and Casting Concrete ........................................................................... 12
5.3.5 Terrazzo Tiling .................................................................................................... 12
6 JOB SAFETY ANNALYSIS AND RISK ASSESSMENT ................................................ 13
APPENDIX: TRAIL COMPACTION PLAN........................................................................... 24

(Housing Complex)Method Statement for Road and Paving Work
NS2-DD09-P0UYK-770021
1 PURPOSE
The purpose of this document is to describe the method for road and paving work and to
details out the step to be taken to meet EHS and technical requirements for paving work in
Housing Complex Area of Nghi Son 2 Thermal Power Plant Project
2 SCOPE OF WORK
This method statement covers the works which related to road and paving work at site. It also
describes details of EHS requirement, equipment, manpower.
3 RESPONSIBILITIES:
It is overall responsibility of project manager to organize resources to perform paving work
activities as per project specification in with schedule and safety requirements.
EHS Manager will ensure coordination with Site Manager and Site Supervisor that all measure
taken shall be maintained until completion of job.
It is the responsibility of Construction Manager/Site engineer that construction activities are
executed according to the relevant project specification in compliance with quality, schedule
and safety requirements.
Supervisor will ensure that the work is carried out in accordance with this method statement
and project specification.
The QC inspector will ensure that the work is executed according to the requirements of quality
are fulfilled.
4 REFERENCE
TCVN 9436:2012 – Highway embankments and cuttings – Construction and quality control
TCVN 8859:2011 – Graded Aggregate Bases and Subbases Pavement – Specification for
Construction and Acceptance
AASHTO M147-2005 – Material for Aggregate and Soil-Aggregate Subbase, Base and
Surface Courses
TCVN 8817-1:2011 – TCVN 8817-1:2011 – Cationic Emulsified Asphalt
TCVN 8819:2011 – Specification for Construction of Hot Mix Asphalt Concrete Pavement
and Acceptance
NS2-VW00-P0UYK-761401 Road Plan
NS2-VW00-P0UYK-761402 Road Section
NS2-VW00-P0UYK-761403 Road Detail
NS2-VW00-P0UYK-761404 Overall Layout Drawing
NS2-DD09-P0ZEN-169027 MS for General Concreting works
NS2-VE04-P0UYK-750029 Calculation for Road and Paving
Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 1 of 29

Work Item : Infrastructure Works
NS2-DD09-P0UYK-770021
5 WORK PROCEDURE
ASPHALT PAVING CONCRETE SIDEWALK

AND ROAD PAVING
5.1.1 PREPARATION 5.2.1. PREPARATION 5.3.1. PREPARATION
5.1.2. SUB-GRADE 5.2.2. SUB-GRADE 5.3.2. SUB-GRADE
5.1.3. SUB-BASE COURSE 5.2.3. BASE COURSE 5.3.3. INSTALL P.E FILM
5.1.4. BASE COURSE 5.2.4. INSTALL KERB 5.3.4. FORMING AND

CASTING CONCRETE
5.1.5. INSTALL KERB AND 5.2.5. INSTALL P.E FILM

GUTTER STRIP 5.3.5. TERRAZZO TILING
5.2.6. INSTALL WWF

5.1.6. PRIME COATING
5.2.7. FORMING AND

5.1.7. BLINDER COURSE CASTING CONCRETE
5.1.8. TACK COATING
5.1.9. SURFACE COURSE
5.1.10. ROAD MARKING
5.1 Asphalt Paving and Road

5.1.1 Preparation of Work
Ensure that material, samples and method statement have been submitted and approved
prior to start works.
All material and equipment for work shall be prepared at site before commencement work.
At the beginning of each day, tool box meeting is required to inform all people about the
activity planned of the day and safety requirement.
Assign barricade, guide line and signage in the necessary location to warn people about

NS2-DD09-P0UYK-770021
dangers may happen.
Comply with Safety transportation management plan & Traffic management plan.
Housekeeping shall be carried out before start main work on the site and when finish of
each day.
All material, machineries and equipment shall be located at designated area.
Setting-up of equipment will be done by Supervisor by adhering to all safety measurement
and requirement outline.
Prior to the work commencement, construction drawing will be reviewed to check of its
latest issuance for construction and all essential details are given. It will be checked that
the intermediate dimensions agree with the general arrangement.
The setting-out will be made at the beginning stage of the work by referring to the
construction drawing and all reference points will be made necessary for the entire work.
This will be acquired and develop method of checking and cross-checking on all setting-
out operations. When principal lines and levels has to be set-out, it would be advised to be
the relevant persons.
Layout and marking will be marked using surveying equipment having a valid calibration
certificate and will be verified.
In accordance with AASHTO M147-65 and design drawings, the base/subbase material
will consist of requirements as below:
Material Standard Requirement Liquid Limit Plasticity Index
Sub-base AASHTO 147-65 CBR ≥ 30, K95 ≤ 25 ≤6
Base AASHTO 147-65 CBR ≥ 90, K95 ≤ 25 ≤6
Before commencement of common work, Contractor shall take a trial compaction test of
subbase & subgrade on a 80 m in length of road.
Grading of base and subbase material consists in Table 1 – AASHTO M147-65, and shall
be complied with supplier’s announcement.

NS2-DD09-P0UYK-770021
Prime coating and Tack coating material shall be complied with TCVN 8817:2011 as below
table:
Materials Grade Standard
Cationic Rapid Setting Emulsified Asphalt CRS-1, CRS-2 TCVN 8817-1-2011
Cationic Medium Setting Emulsified Asphalt CMS-2, CMS-2h TCVN 8817-1-2011
Cationic Slow Setting Emulsified Asphalt CSS-1, CSS-1h TCVN 8817-1-2011
5.1.2 Sub-grade
Check underground systems by drawings, to ensure underground systems have been
completed and not to damage underground systems during sub-grade is under
construction.
Proper barricade should be installed before commencement work.
Cut surface by bulldozer/grader or backhoe to replace soft soil or to get the required level
for the sub-grade material considering the finish compacted surface by roller compactor.
Below frequency shall be tested:
Density K ≥ 95% shall be taken every 300 m2.
5.1.3 Sub-base Course

On compacted sub-grade, spread sub-base course with a design compacted thickness.
Maximum thickness in each layer shall follow thickness which is determined by compaction
trial. By drum roller vibrator or pneumatic roller compactor, compact the surface until
obtaining minimum requirements of 95% dry density.
During construction work, the input material must be under control of physical properties
by being frequent tested: 1000 m3 (TCVN 8859:2011).
After finishing compaction work, the following tests should be conducted:
CBR test ≥ 30%
Compaction density: K ≥ 95% (frequency: 800m2/point) (TCVN 8859:2011)
Geometric properties check:

NS2-DD09-P0UYK-770021
Criteria
Tested properties Frequency
Sub-base
1 section/ 50 m in length
Level - 10 mm
for straight line
Slope 1 section/ 25 m in length
± 0.5%
for curve line
Thickness ± 10 mm
Cross length - 50 mm
Flatness (rule 3m) ≤ 10 mm 100 m/point
5.1.4 Base Course

On top of sub-base course spread base course with a design compacted 150 mm thick.
Following on required sloping design by using grader or bulldozer.
By pneumatic roller compactor, compact the surface until obtaining minimum requirements
of 95% dry density.
During construction work, the input material must be under control of physical properties
by being frequent tested: 1000 m3 (TCVN 8859:2011)
Inspection and testing (TCVN 8859:2011):
Testing at site: CBR test ≥ 90%
Density test K ≥ 95% (frequency: 800m2/point)
Geometric properties check:
Criteria
Tested properties Frequency
Base
1 section/ 50 m in length
Level - 5 mm
for straight line
Slope 1 section/ 25 m in length
± 0.3%
for curve line
Thickness ± 5 mm
Cross length - 50 mm
Flatness (rule 3m) ≤ 5 mm 100 m/point

NS2-DD09-P0UYK-770021
5.1.5 Installation of Kerb and Gutter Strip
Kerb and Gutter Strip shall be pre-casted by concrete accordingly to design drawings and
be installed before asphalt pavement work, the Gutter Strip also can be casted in place.
Casting lean concrete accordingly to design drawings. Finished surface of lean concrete
shall be flat for next step.
Before laying kerb block and Gutter Strip (if it is pre-casted), cement mortar shall be used
for easy adjusting and filling up gap between concrete kerb with lean concrete.
5.1.6 Prime Coat

The surface of base course must be cleaned and free from unsuitable material what is
scattered by brusher/dust blower/or water sprayer…
Surface must be dry prior to apply prime coating.
On top of cleaned base course, spray asphalt prime coat of 0.8~1 liter per square meter.
The curing of primer coat requires a minimum of 4 hours to achieve penetrating depth 5 ~
10 mm.

NS2-DD09-P0UYK-770021
5.1.7 Blinder Course
Prior to spreading, temperature of asphalt shall not be less than 110°C (TCVN 8819:2011)
Using asphalt paving machine adjusted to compacted thickness of 130mm, spread asphalt
delivered from batching plant through dump truck with controlled dumping inside machine
spreader.
Spreading shall be done 1st half of the paving total width (either left or right side) to obtain
the slope required.
A certain length shall be decided to stop and return to next remaining side while the
compacted side is still hot to have good binding joint longitudinally.
Portions which are not well spread by spreader machine shall be immediately spread by
manpower equipped with hand shovel and spreader rake.
Compact the asphalt material by using steel roller and pneumatic tired roller and
continuously roll it until getting smooth surface.
At estimated length of day-work finish, provide a timber or any equivalent formwork to serve
as a joint line for next day paving work. If work end was not decided during previous paving,
the previous end shall be cut nicely by asphalt cutter before asphalt paving starts. In the
case longitudinal joint, cutting must be done exactly at mid line of the paving. Every after
work is complete, excess or sticking asphalt on the curb edge or other nearby structure
shall be removed and cleared.
Inspection and testing (TCVN 8819:2011):
Compaction ratio
γ
K= ≥ 98%
γ
Where:
γtn: Average volumetric weight of asphalt specimen taken on site after constructing.
γ0: Average volumetric weight of asphalt specimen taken on batching plan.
Frequency: 3 bored samples for 2500 m2 of road area ( or 330 m in length for
road with 2 lanes), also use these bored samples for checking thickness of Blinder
course.
Surface roughness: 5 points/1km/1 lanes.

NS2-DD09-P0UYK-770021
5.1.8 Tack Coat
On top of approved binder course, spray Tack coat of 0.4 ~ 0.5 liter per square meter. The
curing of primer coat requires a minimum of 4 hours (TCVN 8819:2011)
No apply tack coat/prime coat under rainy weather. The material must be applied evenly
on binder surface.
5.1.9 Surface Course

The Surface course is the upper layer in paving. Any location on Binder course where the
level is not archived the requirement, contractor must repair before spreading surface
course
Procedure and tests of surface course shall be referred to Binder course (Section 5.1.7)
5.1.10 Road Marking

This work must be expedited during dry weather
The dimension must comply with standard
Procedure as below:
SURVEY WORK
CLEANING ROAD SURFACE FROM DUST
DRYING ( IF REQUIRED)
ROAD MARKING

NS2-DD09-P0UYK-770021
All the start and the end of marking lines have to be properly sharp cut. All signboard and
posts shall be fabricated and painted at workshop as per design drawing.
Embedded post foundations shall be pre-casted at precast yard, then transported to site
and installed.
Signboard shall be installed on posts by workers at last.
5.2 Concrete Paving

5.2.1 Preparation of work
Refer to Section 5.1.1
5.2.2 Sub-grade
5.2.3 Base Course

5.2.4 Installation of Kerb

5.2.5 Installation of P.E Film

Installation of P.E Film as per approved design drawing
5.2.6 Installation of WWF (Welded Wire Fabric)

WWF shall be setup in accordance with design drawing
Concrete spacer must be put properly to keep WWF at design position. The spacer is
casted by same grade with paving concrete
Take properly cleaning work for WWF
5.2.7 Forming and Casting Concrete

Casting concrete for paving shall be processed in number of stages depends on location
of the expansion, contraction and construction joints.
Casting concrete sequence at each paving area shall depend on the actual condition at

NS2-DD09-P0UYK-770021
site.
Casting each module following design plan:
Before casting, control the elevation at edge. Control level each 6m of distance
according to design drawing.
Steel trowel finish for local location which surface is damaged during casting.
After concrete surface dry (3-4h after casting), take finishing work for concrete
surface
Location of expansion and contraction joints in paving shall be in accordance with each
paving drawing
At an end of round bar has D20 dowel cap or equivalent with 25mm thickness plug of filler
material
Expansion Joint Detail

Construction joints shall be saw cut by cutting machine after concrete work.

NS2-DD09-P0UYK-770021
Contraction Joint Detail

Surface of the concrete paving shall obtain the slope required.
On the overall plan of paving, at the intersection of paving with concrete structure, Steel
structure, etc… shall be executed following the hereunder drawings.
Isolation joint between concrete paving with other structure

NS2-DD09-P0UYK-770021
Detail 1-Joint Filler
5.3 Sidewalk
5.3.1 Preparation of work

5.3.2 Sub-grade
5.3.3 Installation of P.E Film

5.3.4 Forming and Casting Concrete

Before casting, control the elevation at edge. Control level each 6m of distance according
to design drawing.
Steel trowel finish for local location which surface is damaged during casting
5.3.5 Terrazzo Tiling

The area where tile work to be done shall be barricaded with warning tapes to avoid foot
traffic and other trades activities in that area.
Defective tiles shall be segregated and not be used in permanent work except as selected
cut pieces where required.
Tiles shall be laid in true plane in the given elevation by skilled tile fixers within the allowable
tolerances as per approved Inspection and Test Plan.

NS2-DD09-P0UYK-770021
Joints shall be maintained uniform and straight with the help of plastic spacers.
Tiles shall be pressed on to the adhesive mortar for proper bonding and the joints shall be
cleaned immediately after installation prior to setting of material and tiles shall be kept clean
all the times, any stains will be cleaned prior to set or dry
Smoothness of Tile Surface will be checked after and during installation continuously.
Cutting and Openings around Manhole covers and light pole foundations
6 JOB SAFETY ANNALYSIS AND RISK ASSESSMENT

Prior to commencement of the works, DVN will ensure that both PTW and START Procedure
are instigated, together with safe system work, practices and requirements.
For safety analysis (work description and the hazard) and how to minimize the risk.
Job safety analysis
List of All Job Steps List of All Known Hazards How to Eliminate Hazards
1.Materials receiving/ Traffic incident/accident. Assign traffic controller/ escort during

Temporary storage. delivery materials by trailer.
Collision with equipment &
human. Provide barricade, warning tapes,
Slip, trip, body injury of workers. signboards for storage area.
Provide safe access for workers.
2.Survey Works. Instrument falling down and hit Area where the instrument is to be set must
workmen. be well compacted.
Instrument dropping to ground Focus and concentrate all the time during
by accident working execution.
Fall down into the excavated Provide armed excavation barricade and
area ladders with hand rails for access way.
Reflecting tape shall be added to the
barricade.
3.Excavation works/ Cut Unauthorized access. Ensure safe access is provided to

surface to elevation personnel, use hard barricades, sign
Equipment (Diesel Engine) oil
leakage during operation. boards.
Unnecessary movements of Operators using equipment to be advised of

equipment towards a person any personnel within the excavation area.
that causes injury. Flagman must be assigned for each heavy
equipment.
Fall down deep hole excavation.
Daily check of the equipment prior to start of
Oil leakage during operation
work.
equipment
Regular monitoring of the equipment in
order to control and prevent oil leakage and
other engine trouble. Operator can’t
get off the excavator until the engine is

NS2-DD09-P0UYK-770021
turned off and property parked.
Oil or fuel supplying time, a funnel-shape
inlet shall be prepared. Plastic sheet or a
tray underneath of the fuel tank shall be set.
Provide a competent, trained banksman
with Visual jacket.
One machine needs one banksman, person
in charge shall be planned before TBM.
Operator shall understand the partner
before starting the work.
No standing inside the radius of working
area. Circulation of the boom shall be taken
into account.
Essential PPE must be in use. Essential
PPE must be in use.
Excavator and Banksman should keep the
eye contact position.
Do not allow people to walk under the load.
Heavy machinery should have automatic
backup alarm, beacon light.
Equipment used to clear the site should be
controlled and sited by a Banksman.
Provide safe entrance and exit for the
workers going to the excavated area.
Separate entrance/exit for vehicles
4.Preparation/Using Unnecessary movements of Provide a competent, trained banksman

Roller for compaction equipment towards a person with Visual jacket.
. that causes injury. One machine needs one banksman, person
Collision between machines. in charge shall be planned before TBM.
Overturning may cause injury Operator shall understand the partner
before starting the work.
Operator shall not use mobile phone all the
time.
Essential PPE must be in use.
Excavator and Banksman should keep the
eye contact position.
Roller should have automatic backup alarm,
beacon light.
Provide safe entrance and exit for the
workers going to the excavated area.
Separate entrance/exit for vehicles.
Always keep the site clear of any
obstructions.

NS2-DD09-P0UYK-770021
Adequate warning signboards.
Assign competent, trained signal person
with flag, whistle.
5.Site cleaning Unauthorized access. Ensure safe access is provided to

Equipment (Diesel Engine) oil personnel, use barricades, sign boards.
leakage during operation. Regular monitoring of the equipment in
Burn the engine. order to control and prevent oil leakage and
other engine trouble.
inlet shall be prepared. Plastic sheet or a
tray underneath of the fuel tank shall be set.
Daily check of the equipment prior to start of
work.
inlet shall be prepared. Drip pan or tray
underneath of the fuel tank shall be set.
Equipment to be turned off at time of re-fuel.
Provide spill kit
6.Placement emulsion The emulsion flew into the eyes. Wearing full needed PPEs at all time.
(Prime coat, Tack Coat).
7.Spreading sub-base, Equipment moving. Provide safe.

base, asphalt by bull
Equipment (Diesel Engine) oil Ensure that flagman is always available.
dozer, grader.
leakage during operation Installing barricade and sign signal around
Dust. working area to warn persons in adjoining
location
Assign supervisor to inspect all work areas
Essential PPE must be in use
8.Rebar, formwork & Laceration/cuts and pinch Ensure close monitoring of the Task
Concrete work. point. supervisor shall be performed before and
Eye injury due to install rebar & after installation of formwork.
concrete materials. Ensure hand tools are inspected and color
Incorrect position of body when coded as of the present with color
manual lifting of rebar, inspection.
formworks... etc. No defective and damage tools shall be
Slips, trip and fall due to unsafe used at work areas.
access. Remove defective and damage tools at
Slip & trip. work area.
Skin irritation due to concrete No fabricated and home-made tools shall

contact to skin. be used at work area.
Pedestrian Incident/Injury. Water drainage measure, access ways

shall free of unwanted.
Washing of mixer truck and
Poured/ Disposal of waste
NS2-DD09-P0UYK-770021
concrete. Materials, keep good materials
Vehicle collision. arrangement. (Housekeeping).
Fire incident. Task Supervisor shall ensure authorized

personnel (Operator) shall drive/operate the
Electrocution
equipment.
Mobile equipment (concrete mixer truck or
Pump car) shall be provided with each
trained flagman.
When pouring at night sufficient lighting
shall be provided and warning or rotating
beacon light shall be provided each moving
equipment.
Reverse alarm shall be fitted each mobile
equipment and trucks.
Provide plastic sheets under mixer or Pump
cars when waste concrete.
pouring of concrete to avoid excess
concrete.
No washing of concrete mixer and or Pump
car at work area.
Barricade Pump car area to ensure no
unauthorized entry of personnel.
Provide fire extinguisher and isolate
flammable with hot works zone.
Daily inspection all electric equipment &
power tools.
Hang up electric cable.
9.Finishing works Slip, trip and fall due to unsafe Housekeeping.

access. Materials arrangement.
Environment pollution due to Provide safe access.
construction waste
10.Environmental Extreme environmental Implement safety procedures &guidelines

Conditions During condition such as high on heat stress.
Excavation and
temperature & humidity and Inspect excavation and adjacent areas for
backfilling
Works strong wind. possible hazardous atmosphere and any
other condition that may present a hazard.
Suspend / stop all operations during
extreme temperature & humidity and high
wind.

NS2-DD09-P0UYK-770021
11.Night Works Working operation of the Must provide sufficient of illumination at

equipment may cause injury to working area and access ways.
personnel due to poor visibility of
All Equipment must be fitted with
the area.
appropriate safety device and ensure all
Insufficient of illumination at
lights are operational not obscured by
workplace.
dirt and mud.
Status of worker’s healthy.
Supervisor and safety personnel shall
Slip, trip, fall of workers because
always be present for the necessary
lack of illumination for access
and workplace working.
All workers must be worn visible PPE.
Regular check & monitoring of the
equipment prior to use.
Provide food and drinking water for
workers.
Emergency response plan should be
prepared

NS2-DD09-P0UYK-770021
People at RFN RRN

Job/Task Cause of Adverse Effect Adverse Effect L1 S1 Mitigating Controls L2 S2 Assessment
Risk ** *
1.Mobilization Driver Over speed/taking Traffic collision 4 4 U Truck is not to be o o M Injury/ fatality &
the equipment during transporting. with other overloaded. damage equipment
Pedestrian
to the site.
Equipment on the equipment and All equipment must be tied
trailer truck are not human. and wedged carefully.
secured. Equipment falling Truck shall move with low
down from the speed and do not overtake.
trailer truck.
2. Survey Surveyor & Holding survey Instrument falling 3 4 M Holding instrument o o T Near Miss
work Supervisor instrument un down and hit carefully.
carefully. workmen. Wearing full PPE & Full
Survey instrument set Fall from height. body safety harness.
up at un-safe location. Set up survey instruments
Un-safe survey at safe location.
making location.
Without fall protection
3. Excavation Operator. Non-compliance with Excavator 2 4 U Ensure safe access is o o M Injury/ Damage to
works. Method statement. toppled down provided to personnel, use equipment
Supervisor
Un-authorized access. deep hole hard barricades, sign
Flagman
excavation. boards.
Worker. Un-authorized entry
persons. Human caught All power tools and
between moving electrical equipment to be
Un-inspected the
parts of inspected and color coded.
equipment.
excavator. Flagman must be assigned
Without fall protection,
Excavator for each heavy equipment.
barricade and safe
collision with Suitable means of access
access
human & other and egress to be provided.

NS2-DD09-P0UYK-770021
equipment. Operators have to warn
Soil collapsed. prior using heavy
equipment to any
Falling object.
personnel within the
Fall down deep
excavation area.
hole excavation.
No standing inside the
Oil leakage
radius of excavator.
during operation
Operator can’t get off the
equipment
excavator until the engine
is turned off and property
parked.
Essential PPE must be
worn.
Heavy machinery should
have automatic reverse
alarm, beacon light.
Separate entrance/exit for
vehicles.
4. Concrete Worker Non-compliance with Laceration/cuts 3 2 T Wearing full needed PPEs. o o M Personal Injury.
works. PPEs requirements. and pinch point.
Supervisor Ensure close monitoring Pinch /caught in
Un-safe access. Eye injury due to of the Task supervisor shall between two
Practice improperly. install rebar & be performed before and objects /crashed
concrete after installation of fingers.
Poor materials
materials. formwork. .
arrangement.
In-correct Sufficient supports shall
Poor supervision.
position of body be provided (tie wires and
Without fire protection.
when manual bracing).
Un-inspection power lifting of rebar, Ensure hand tools are
tools. formworks... etc. inspected and color coded
NS2-DD09-P0UYK-770021
Slips, trip and fall as of the present with color
due to unsafe inspection.
access. No defective and damage
Slip, trip & fall. tools shall be used at work
Skin irritation due areas.
to concrete Remove defective and
contact to skin. damage tools at work area.
Pedestrian No fabricated and home-
Incident/Injury. made tools shall be used at
Washing of mixer work area.
truck and Poured/ Water drainage measure,
Disposal of waste access ways shall free of
concrete. unwanted
Vehicle collision. Materials, keep good
Fire incident. materials arrangement.
(Housekeeping).
Electrocution
Task Supervisor shall
ensure authorized
personnel (Operator) shall
drive/operate the
equipment.
Barricade the working area.
Mobile equipment
(concrete mixer truck or
Pump car) shall be
provided with each trained
flagman
When pouring at night
sufficient lighting shall be

NS2-DD09-P0UYK-770021
provided and warning or
rotating beacon light shall
be provided each moving
equipment.
Reverse alarm shall be
fitted each mobile
equipment and trucks.
Provide plastic sheets
under mixer or pump car
when pouring of concrete
to avoid excess concrete.
No washing of concrete
mixer and or pump car at
work area.
Barricade pump car area to
ensure no unauthorized
entry of personnel.
Provide fire extinguisher
and isolate flammable with
hot works zone.
Daily inspection all electric
equipment & power tools.
Hang up electric cable
5. Spreading Supervisor Non-compliance with Eye injury due to 4 4 M Wearing full needed PPE. o o T Personal Injury.
base/subbase PPEs requirements. materials hitting
Worker Ensure close monitoring Injury/ Damage
using roller
compactor/ No signal Equipment of the Task supervisor. to equipment
grader Practice improperly. collide with each Flagman must be assigned
other due to no for each heavy
Poor materials

NS2-DD09-P0UYK-770021
arrangement. signal. equipment.
Poor supervision. Equipment could Suitable means of access
Oil leaking. fall down. and egress to be
Material is provided.
arranged not to Operators have to warn
be neat could prior using heavy
cause. equipment to any
Eye injury due to personnel within the
materials hitting. excavation area.
Equipment Materials, keep good

collide with each materials arrangement.
other due to no (Housekeeping).
signal. Task Supervisor shall
Equipment could ensure authorized
fall down. personnel (Operator) shall
drive/operate the
Material is
equipment.
arranged not to
be neat could Barricade the working area.
cause. Daily inspection all electric
6. Asphalt Supervisor Equipment moving. Eye injury due to 4 4 M Wearing full needed PPE. o o T
spreading materials hitting
Worker Equipment (Diesel Ensure close monitoring
Engine) oil leakage Equipment of the Task supervisor
during operation. collide with each Flagman must be assigned
Dust/Air pollution. other due to no for each heavy
signal. equipment.
Equipment could Suitable means of access
fall down. and egress to be

NS2-DD09-P0UYK-770021
Oil leaking provided.
causes trouble Operators have to warn
with environment prior using heavy
Dust/Air pollution equipment to any
causes trouble personnel within the
with environment excavation area.
Daily inspection all electric
Frequency Severity Risk Factor Number (RFN) Residual Risk Number (RRN)
1: Unlikely/Improbable 1: Negligible 1-2: Trivial/Acceptable 1-2: Trivial/Acceptable
2: Remote 2: Slight 3-5: Tolerable 3-5: Tolerable
3: Quite Possible/Occasional 3: Moderate 6-9: Moderate/Acceptable with review 6-9: Moderate/Acceptable with review
4: Likely/Probable 4: Critical/High 10-15: Substaintial 10-15: Substaintial
5: Very Likely/Frequent 5: Catastrophic/Very High 16-25: Intolerable/Unacceptable 16-25: Intolerable/Unacceptable
* Prepare Job Safety Analyis and Safety Verification
Check list when RRN is ≥ 6
** Prepare Safety Verification
Check list when RFN is ≥ 6
L1: Likelihood as is
L2: Likelihood with mitigating controls in place
S1: Severity as is
S2: Severity with mitigating controls in place

(Housing Complex) Method Statement for Road and Paving Work
NS2-DD09-P0UYK-770021
APPENDIX: TRAIL COMPACTION PLAN
1. Introduction
This appendix describes the plan for trial compaction of Road works, includes
base/subbase and asphalt course. The document shows the Contractor performance and
plan in Road works, to comply with the project EHS, quality requirements and get approval
from Owner before generally applying on site.
2. Reference
TCVN 8859:2011 – Graded Aggregate Bases and Subbases Pavement – Specification
for Construction and Acceptance
AASHTO M147-2005 – Material for Aggregate and Soil-Aggregate Subbase, Base and
Surface Courses
TCVN 8817-1:2011 – TCVN 8817-1:2011 – Cationic Emulsified Asphalt
TCVN 8819:2011 – Specification for Construction of Hot Mix Asphalt Concrete
Pavement and Acceptance
3. Working area
Trial compaction position: The road area of the East Side of Building for Technicians
and Operators 01 & 02 as marked below.
Length of road is considered 80m with 5m in width
Trial compaction Plan

NS2-DD09-P0UYK-770021
Trial compaction Section

4. Equipment
No. Description Q’ty Capacity Remark
1 Total station 1
2 Auto level 2
3 Bulldozer 1 4D105
4 Static Road Roller 1 8 tons Sakai R2
5 Vibrating Road Roller 1 23 tons Sakai SV512D-H
6 Pneumatic Road Roller 1
7 Asphalt Spreading Machine 1
8 Bitumen Spraying Machine 1
9 Excavator 1 0.69 m3
10 Dump truck 5
11 Tamping Rammer 3
5. Trail Compaction procedure

a. Base/subbase course
The material shall be purchased from Giang Son quarry (refer to approved MAR: NS2-
DE00-P0ZEN-169033) which is located in Tan Truong, Tinh Gia, Thanh Hoa (15 km
from Housing Complex’s site)

NS2-DD09-P0UYK-770021
Road map from Housing Complex’s site to Giang Son quarry

Dump truck deliver base/subbase and dump to designated area.
Before levelling, layout of reference point and level stakes will be set to facilitate
spreading and compaction works.
Bulldozer spread material to archive a required thickness (maximum 150 mm after
compacting).
The required thickness can be determined based on temporary spreading ratio Krai as
per section 7.2.3 of TCVN 8859:2011
γ x K
K =
γ
Where:
γ kmax maximum dry density according to result of standard compaction test, g/cm3.
γ kr dry density of base or subbase before compacting, g/cm3.
Kyc is requirement compaction ratio, %. Kyc ≥ 95% for base and subbase.
Compacting direction is from border to center (low point to high point) and follow long
axis.
Requirement for Compaction as below (section 7.2.4 of TCVN 8859:2011):
No. Purpose Number of passes Type of Road Roller
1 Premilinary Compaction 3 ÷ 4 Static Road Roller

(3 Km/h)
2 Main Compaction 12 ÷ 20 Vibrating Road Roller
3 Finishing Compaction 2 ÷ 3 Static Road Roller

NS2-DD09-P0UYK-770021
The road with 80 m for trail compaction plan will be divided by 4 sections, each section
will be spread and compacted with differently thickness and roller number of passes.
b. Below steps shall be taken to proceed trial compaction of asphalt
The material shall be mixed and delivered from Thanh Hoa No.1 Construction of
Transportation Corporation, Jsc. The batching plant is placed at Truong Lam, Tinh Gia,
Thanh Hoa (12.5 km from Housing Complex’s site). Road map as below:
Road map from Housing Complex’s site to Asphalt B/P

Clean all dust and unsuitable material on surface by dust blower/air high pressure.
Spraying primer coat then wait at least 4h before spreading asphalt layer.
DVN shall check temperature of asphalt material at batching plant, to ensure the
temperature at site is not exceeding requirement in table – 9 of TCVN 8819:2011 (within
110 ÷ 135oC). If temperature is lower than this range, material shall be rejected.
From the temperature at site, DVN shall decide appropriate temperature of hot mix
asphalt at batching plant.
Below procedure shall be applied at site:

NS2-DD09-P0UYK-770021
Preliminary compaction by
Step 1 Static Road Roller 8T (2~4
passes with max. velocity
Main compaction by Pneumatic

Road Roller 16T (10 passes with
Step 2 max. velocity 2.5km/h)
Finishing compaction by Static

Step 3 Road Roller 8T (3~4 passes
with max. velocity 3km/h)
Step 4 Field Density test
Step 5
Conclusion
Compaction Plan
Asphalt mix shall be checked temperature when: delivered at site, dumped to

spreading machine, finished compacting to comply with table 9 – TCVN 8819:2011.
Compactor shall follow up spreading machine and compact from edge of road to center
NS2-DD09-P0UYK-770021
line. Overlaps between 2 strips must be at least 20 cm. Speed of compactor must follow
above instruction.
After completion of compaction, DVN shall conduct related inspections under witness
of Engineer/Owner


Method Statement For Road and Paving Work

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FOR APPROVAL

A 29.08.2020 N.H.Cuong Y.H.Lee J.T.Seo For Approval

DOOSAN HEAVY INDUSTRIES VIETNAM

Bă)c Miê+n Trung Consultancy Investment Construction

Document No. Rev. Page No.

Rev. Date Page Affected Description of Revision

A 29.08.2020 All First Issue

2 SCOPE OF WORK ........................................................................................................... 1

5 WORK PROCEDURE ...................................................................................................... 2

5.1 Asphalt Paving and Road ........................................................................................... 2

APPENDIX: TRAIL COMPACTION PLAN........................................................................... 24

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 1 of 29

ASPHALT PAVING CONCRETE SIDEWALK

5.1.1 PREPARATION 5.2.1. PREPARATION 5.3.1. PREPARATION

5.1.2. SUB-GRADE 5.2.2. SUB-GRADE 5.3.2. SUB-GRADE

5.1.4. BASE COURSE 5.2.4. INSTALL KERB 5.3.4. FORMING AND

5.1.5. INSTALL KERB AND 5.2.5. INSTALL P.E FILM

5.2.6. INSTALL WWF

5.2.7. FORMING AND

5.1.8. TACK COATING

5.1.9. SURFACE COURSE

5.1.10. ROAD MARKING

5.1 Asphalt Paving and Road

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 2 of 29

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 3 of 29

5.1.3 Sub-base Course

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 4 of 29

Flatness (rule 3m) ≤ 10 mm 100 m/point

5.1.4 Base Course

Flatness (rule 3m) ≤ 5 mm 100 m/point

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 5 of 29

5.1.6 Prime Coat

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 6 of 29

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 7 of 29

5.1.9 Surface Course

5.1.10 Road Marking

CLEANING ROAD SURFACE FROM DUST

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 8 of 29

5.2 Concrete Paving

5.2.3 Base Course

5.2.4 Installation of Kerb

5.2.5 Installation of P.E Film

5.2.6 Installation of WWF (Welded Wire Fabric)

5.2.7 Forming and Casting Concrete

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 9 of 29

Expansion Joint Detail

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 10 of 29

Contraction Joint Detail

Isolation joint between concrete paving with other structure

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 11 of 29

Detail 1-Joint Filler

5.3.1 Preparation of work

5.3.3 Installation of P.E Film

5.3.4 Forming and Casting Concrete

5.3.5 Terrazzo Tiling

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 12 of 29

6 JOB SAFETY ANNALYSIS AND RISK ASSESSMENT

1.Materials receiving/ Traffic incident/accident. Assign traffic controller/ escort during

3.Excavation works/ Cut Unauthorized access. Ensure safe access is provided to

Unnecessary movements of Operators using equipment to be advised of

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 13 of 29

4.Preparation/Using Unnecessary movements of Provide a competent, trained banksman

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 14 of 29