Method Statement For Installation of Hume Pipe

FOR APPROVAL
A 17.06.2020 L.C.Hai Y.H.Lee J.T.Seo For Approval

Rev Date Prepared Checked Approved Details of Revision
Owner
Owner’s Engineer
Contractor
DOOSAN HEAVY INDUSTRIES VIETNAM

Sub-Supplier
Bă)c Miê+n Trung Consultancy Investment Construction

And Trading Joint Stock Company
Project
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
(2 X 600 MW)
Title
(Housing Complex)
Method Statement for Installation of Hume Pipe
Document No. Rev. Page No.

NS2-DD09-P0UYK-770020 A 22 Pages
RECORD OF REVISIONS
Rev. Date Page Affected Description of Revision
A 17.06.2020 All First Issue

Table of Contents
1 PURPOSE ........................................................................................................................ 1
2 CODE AND STANDARD .................................................................................................. 1
3 MACHINERY & EQUIPMENT .......................................................................................... 1
4 PREPARATION ................................................................................................................ 2
4.1 Survey work ................................................................................................................ 2

4.2 Material ....................................................................................................................... 2
4.3 Delivery, Storage and Handling .................................................................................. 2
5 EXECUTION..................................................................................................................... 2
5.1 Excavation of trench ................................................................................................... 2

5.2 Compaction of Subgrade ............................................................................................ 4
5.3 Installation of cradle .................................................................................................... 4
5.4 Installation of hume pipe ............................................................................................. 5
5.4.1 Lying of hume pipe ............................................................................................... 5
5.4.2 Jointing of pipes .................................................................................................... 6
5.5 Backfill ...................................................................................................................... 10
6 ENVIRONMENT, HEALTH AND SAFETY (EHS) ............................................................11
(Housing Complex)Method Statement for Installation of Hume Pipe
NS2-DD09-P0UYK-770020
1 PURPOSE
This Method Statement describes the process of installation of Hume Pipe for Storm Water
System of Housing Complex Work of Nghi Son 2 Thermal Power Plant Project located at
Nghi Son, Tinh Gia District, Thanh Hoa Province.
The statement consists of Site preparation, Equipment Supply and Installation, Material
Supply, Construction Procedure, Inspection Procedure, and Quality Assurance related to
Subcontractor’s responsibility for implementation of the whole Housing Complex Work
Package following requirements mentioned in Specification and Designs as well as the
relevant standard of the Project.
2 CODE AND STANDARD

QCVN 07-02:2016/BXD “National Technical Regulation. Technical Infrastructure Works
Sewerage”;
22TCN 266:2000 “Standard for construction and acceptance of bridges and culverts”;
TCVN 4447: 2012 “Earth works - Construction, check and acceptance”;
TCVN 9113:2012 “Reinforced concrete pipes for water draining”;
TCVN 10799:2015 “Precast concrete support blocks”;
Drawing No. NS2-UT01-P0UYK-762001[Housing Complex](Storm Water System)Pipe
Arrangement Plan;
Drawing No. NS2-VK02-P0UYK-762001[Housing Complex](Storm Water System)Manhole
Plan, Section and Re-bar;
Drawing No. NS2-VK02-P0UYK-762002[Housing Complex](Storm Water System)Details;
MAR No. NS2-DE00-P0ZEN-169268 “MAR of Hume Pipe for Drainage System”;
TCVN 4055: 2012 “Organization of construction activities”;
46/2015/NĐ-CP “Decree of quality management of construction works.
3 MACHINERY & EQUIPMENT
No Description Q’ty
1 Excavator
2 Dump Truck
3 Compactor
4 Truck Mounted Crane
5 Total Staion
6 Barrier
Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 1 of 19

Work Item : Infrastructure Works
NS2-DD09-P0UYK-770020
4 PREPARATION
4.1 Survey work
Benchmark of the project includes:
Benchmark system provided by the contractor;
Secondary benchmark system.
Position point coordinate must be set out by total station and marked by suitable stakes.
4.2 Material
All reinforced concrete hume pipes must be new and perfectly sound, free from cracks,
cylindrically straight and comply to design nominal diameter and length with even texture.
4.3 Delivery, Storage and Handling

Delivery, storage and handling shall be according to the manufacturer’s recommendations,
along with the following provisions:
Transportations, storage and handling shall at all times be performed in a manner to avoid
product damage.
The strength of concrete sample reaches over 70% of designed strength (R28), those
products can be delivered to the site.
Only soft slings shall be used for lifting products. Steel chains, clamps or cables shall not
be allowed lifting purposes.
The product shall be protected during handling against impact, shocks and free fall to avoid
cracks and damages.
Any products found to be incorrectly fabricated shall be marked and set aside.
Any products damaged during delivery, storage or installation shall be marked by the
Contractor and set aside.
Transportation and stack of hume pipe must comply to safety requirement and under control
of contractor to minimize the inconvenience affected to the traffic and other construction
activities.
The subcontractor shall be fully responsible for the safety and security of materials transported
and stacked in the working area
5 EXECUTION
5.1 Excavation of trench
Excavation work will be performed as per approved method statement (Refer to NS2-
DD09-P0UYK-770002 “MS for Excavation and Backfill Work”).
Any unsuitable soil or rock, bounder, stone… which could cause point load on pipe surface
must be removed if they are encountered in trench bed. Replaced material should be
screened sand as general backfilling procedure.
The dimensions and shape of trench as below (Table 9 of TCVN 4447:2012):

NS2-DD09-P0UYK-770020
Where:
W = Do + 0.8 for Rein. Concrete Pipe D400
W = Do + 1.2 for Rein. Concrete Pipe D600 & D800
Do: The outer diameter of Rein. Concrete Hume Pipe

NS2-DD09-P0UYK-770020
5.2 Compaction of Subgrade
Flatten the bottom of trench;
Compact the bottom trench by compactor;
Adjust elevation and final check;
Inspection of this work with density test K ≥ 95%;
The temporary drainage must be prepared and kept in whole time of installation work for
hume pipe.
5.3 Installation of cradle

Marking location of cradle by total station.
Use truck mounted crane to install cradles.
Adjust the elevation of cradles before laying the hume pipe.

NS2-DD09-P0UYK-770020
5.4 Installation of hume pipe

5.4.1 Lying of hume pipe
Laying and assembly of pipes shall conform to reference documents. Both ends of pipe
must be close controlled the elevation to comply with design;
The bell end should point upstream and the spigot or tongue should point downstream.
This helps prevent bedding material from being forced into the bell during jointing and
enables easier coupling of pipe sections;
Saddle shall be used for supporting pipes during installation. The elevation and slope of
pipeline is most determined by saddle;
The ends of the pipes shall be kept closed to keep dirt, mud and foreign materials out. In
case of flooding condition, contractor shall take into account to proper method to prevent
from floating of pipe;
Proper care shall be taken to prevent damage to the pipe’s edges;
Laying of pipes shall commence from the lowest point of the pipeline.
Excavator buckets shall not be used to push pipes together;
Each successive pipe shall be kept in alignment with the previous pipe. Proper care shall
be taken to maintain true alignment during pushing a new pipe into the edge of an already
laid pipe for ease of installation, as well as to avoid any damage to the sealing element;

NS2-DD09-P0UYK-770020
After cutting a pipe for construction requirements, all sharp edges shall be smoothened by
means of grinding with suitable disc or any equivalent brush;
Use only soft slings for lifting with position of sling as below:
5.4.2 Jointing of pipes

Rubber ring Gasket shall be provided by manufacturer, which is inserted between bell of
this pipe and spigot of other pipe to prevent from leakage;
Connecting bell and spigot joints that are sealed with rubber ring gaskets may require
substantial force to push the pipes together;
NS2-DD09-P0UYK-770020
Steps for jointing of pipes
Clean Bell
Clean Spigot
Lubricate bell (if needed)

NS2-DD09-P0UYK-770020
Lubricate spigot (if needed)
Lubricate Gasket (if needed)
Install the Gasket

NS2-DD09-P0UYK-770020
Align pipe

NS2-DD09-P0UYK-770020
5.5 Backfill
Backfilling work will be performed to comply with approved method statement (Refer to NS2-
DD09-P0UYK-770002 “MS for Excavation and Backfill Work”) and approved drawings.

NS2-DD09-P0UYK-770020
6 ENVIRONMENT, HEALTH AND SAFETY (EHS)
Prior to commencement of the works, DVN will ensure that both PTW and START Procedure
are instigated, together with safe system work, practices and requirements.
For safety analysis (work description and the hazard) and how to minimize the risk
Job safety analysis
List of All Job Steps List of All Known Hazards How to Eliminate Hazards
1.Materials receiving/ Traffic incident/accident. All materials must be inspected and

Temporary storage.
secure prior enter the site.
Falling of materials.
Assign traffic controller/ escort during
Slip, trip, fall, body injury of
delivery materials by trailer.
workers.
All lifting Equipment/devices must be
Crane over-turn.
inspected by equipment daily checklist.
Collision with equipment &
Lifting Operation PTW for all lifting
human.
activities must be done prior works
execution.
Provide sufficient of competent
riggers/flagmen/signalmen and
supervision for every lifting activity.
Provide barricade, warning tapes,
signboards for lifting zone and storage
area.
Provide safe access for workers.
2.Survey Works. Fall, slip, trip during location Always wear full PPE at all time.
marking.
Provide safe access at workplace.
Stuck into the muddy area.
Focus and concentrate all the time
Pegs splatters into the eyes. during work execution.
Always beware and walk on
designated access.
3.Installation of cradle Slip, trip and fall of workers. Implement method statement /
and pipe work.
procedures on safe crane works.
Falling object from cradle,
pipe and crane. Sufficient and strict supervision during
works execution.
Cradle, pipe falling down by
incidents/damageable of Always wear full PPE including special
crane. PPE such as: ear plugs...
Electric shock during using Assign licensed and experienced
the power tools. operator/ riggers.
NS2-DD09-P0UYK-770020
Equipment and human Assign experienced and trained

collision. personnel /workers/Flagman/
signalman.
Oil spillage/leakage from
machine. Keep exclusion distance. Only
authorized persons stay in working
Fire incidents from machine
zone.
or hot work activities.
All pipe protections must be inspected
prior using. All poor quality of pipe
protection must be removed out of the
site.
Generator, crane must be inspected by
daily inspection checklist to
prevent/repair any damageable.
Oil spill kit and fire extinguisher must
be available at workplace.
All hot work activities must be assigned
competent persons with sufficient of
special training and fire watcher.
Provide safe access ways.
4. Excavation works. Excavator toppled down Ensure safe access is provided to
deep hole excavation. personnel, use hard barricades, sign
boards.
Human caught between
moving parts of excavator. All power tools and electrical
equipment to be inspected and color
Excavator collision with
coded.
human & other equipment.
Flagman must be assigned for each
Soil collapsed.
heavy equipment.
Falling object.
Suitable means of access and egress
Fall down deep hole to be provided
excavation.
Operators have to warn prior using
Oil leakage during operation heavy equipment to any personnel
equipment. within the excavation area.
No standing inside the radius of
excavator.
Operator can’t get off the excavator
until the engine is turned off and
property parked.
Essential PPE must be worn.
NS2-DD09-P0UYK-770020
Heavy machinery should have

automatic reverse alarm, beacon light.
Separate entrance/exit for vehicles
5. Backfilling Works Slip, trip and fall of workers Implement method statement /
during works execution. procedures on safe backfilling works.
Collision between heavy Sufficient and strict supervision during
Equipment/ human. backfilling works.
Wearing full PPEs at all time.
Assign licensed and experienced
operator.
Assign experienced and trained
workers/ flagman.
6. Soil Compaction. Equipment movement. Assign competent operator, flagman,
signal man.
Equipment collision.
Provide barricade, signboards, safe
Oil leakage/ spillage.
access at workplace.
Noise.
Sufficient of supervision.
Wearing full PPE (Including special
PPEs such as: ear plugs...) at all time.
7.Environmental Extreme environmental Implement safety procedures &
Conditions During
condition such as high guidelines on heat stress.
Excavation and
backfilling Works. temperature & humidity and
Inspect excavation and adjacent areas
strong wind.
for possible hazardous atmosphere
and any other condition that may
present a hazard.
Suspend / stop all operations during
extreme temperature & humidity and
high wind.
8.Night Works. Working operation of the Must provide sufficient of illumination
equipment may cause injury at working area and access ways.
to personnel due to poor
All Equipment must be fitted with
visibility of the area.
appropriate safety device and ensure
Insufficient of illumination at all lights are operational not obscured
workplace. by dirt and mud.
Status of worker’s healthy. Supervisor and safety personnel shall
always be present for the necessary
Slip, trip, fall of workers

NS2-DD09-P0UYK-770020
because lack of illumination working.
for access and workplace.
All workers must be worn visible PPE.
Regular check & monitoring of the
equipment prior to use.
Provide food and drinking water for
workers.
Emergency response plan should be
prepared

(Housing Complex) Method Statement for Installation of Hume Pipe
NS2-DD09-P0UYK-770020
People at RFN RRN

Job/Task Cause of Adverse Effect Adverse Effect L1 S1 Mitigating Controls L2 S2 Assessment
Risk ** *
1.Mobilization Driver Over speed/taking Traffic collision 4 4 U Truck is not to be o o M Injury/ fatality &
the equipment during transporting. with other overloaded. damage equipment
Pedestrian
to the site.
Equipment on the equipment and All equipment must be tied
trailer truck are not human. and wedged carefully.
secured. Equipment falling Truck shall move with low
down from the speed and do not
trailer truck. overtake.
2. Survey Surveyor & Holding survey Instrument falling 3 4 M Holding instrument o o T Near Miss
work Supervisor instrument un down and hit carefully.
. carefully. workmen. Wearing full PPE & Full
Survey instrument set Fall from height. body safety harness.
up at un-safe location. Set up survey instruments
Un-safe survey at safe location.
making location.
Without fall protection
3. Lifting and Crane Non-compliance Falling object. 4 4 U S.T.A.R.T Meeting prior o o M Injury/ Damage
Unloading work. with lifting procedure. start lifting works. equipment/
Operator. Crane over-
Environment
Rigger. Using lifting devices turning. Comply with lifting contamination
improperly. Crane collision procedure/Prepared/
Signalman.
Poor supervision. with power line/ Planned.
Supervisor
Non-compliance with other equipment. Daily inspection for crane
Worker.
barricaded & warning Electrocution by & lifting devices prior start
area. lightning strike/ operation.
In-competent rigger & collision with Strict control &

operator. power line. supervision.
Weather in bad Human caught Establish the working area

NS2-DD09-P0UYK-770020
condition (strong wind between moving by barricade/ sign boards
≥ 8-10m/s, lightning, parts of crane. & watch man.
raining...) Wire rope/ web Keep away from power
Oil leakage from sling broken. line at least 6m.
crane during Environment Competent rigger &
operation contamination. operator.
Weather in good condition.
Regular monitoring of the
equipment in order to
control and prevent oil
leakage and other engine
trouble
Oil spill kit available.
Inspect oil hose condition
of crane
4. Installation Crane Non-compliance with Falling object. 4 4 U S.T.A.R.T Meeting prior o o M Injury/ Damage
work. lifting procedure. start Installation works. equipment.
Operator. Crane over-
Rigger. Un-inspection the turning. Comply with lifting
lifting equipment. Crane collision procedure/ Prepared/
Signalman.
Poor supervision. with power line/ Planned.
Supervisor
Non-compliance with other equipment. Daily inspection for crane
Worker.
barricaded & warning Electrocution by & lifting devices prior start
Welder. operation.
area. lightning strike/
In-competent rigger & collision with Follow load chard of crane.
operator. power line/ using Generator & electric
power tools. equipment must be
Weather in bad
condition (strong Human caught inspected.
wind ≥ 8-10m/s, between moving Strict control &

NS2-DD09-P0UYK-770020
lightning, raining...). parts of crane. supervision.
Oil leakage from Wire rope/ web Establish the working area
crane during sling/ RCP by barricade/ signboards &
operation. broken. watch man.
Un-inspection of Environment Keep away from power
equipment & electric contamination by line at least 6m.
control panel/ oil leakage. Competent rigger &
generator. Noise. operator.
Fire incident. Weather in good condition.
Provide drip tray, minimum
Oil Spill Kit for each
machine.
Inspect oil hose condition
of crane.
Keep away from
installation zone.
Only authorized persons
stay in installation zone.
Inspect quality of RCP,
cradle prior start
installation.
Provide competent rigger
& operator.
5. Excavation Operator Non-compliance with Excavator 2 4 4 Ensure safe access is o o M Injury/ Damage to
works. Method statement. toppled down provided to personnel, use equipment
Supervisor
Un-authorized deep hole hard barricades, sign
Flagman
access. excavation. boards.
Worker
Un-authorized Human caught All power tools and

NS2-DD09-P0UYK-770020
entry persons. between moving electrical equipment to be
Un-inspected the parts of inspected and color coded.
equipment. excavator. Flagman must be assigned
Without fall protection, Un-inspected the for each heavy equipment.
barricade and safe equipment. Suitable means of access
access. Without fall and egress to be provided.
protection, Operators have to warn
barricade and prior using heavy
safe access. equipment to any
personnel within the
excavation area.
No standing inside the
radius of excavator.
Operator can’t get off the
excavator until the engine
is turned off and property
parked.
Essential PPE must be
worn.
Heavy machinery should
have automatic reverse
alarm, beacon light.
Separate entrance/exit for
vehicles.

NS2-DD09-P0UYK-770020
Frequency Severity Risk Factor Number (RFN) Residual Risk Number (RRN)
1: Unlikely/Improbable 1: Negligible 1-2: Trivial/Acceptable 1-2: Trivial/Acceptable
2: Remote 2: Slight 3-5: Tolerable 3-5: Tolerable
3: Quite Possible/Occasional 3: Moderate 6-9: Moderate/Acceptable with review 6-9: Moderate/Acceptable with review
4: Likely/Probable 4: Critical/High 10-15: Substaintial 10-15: Substaintial
5: Very Likely/Frequent 5: Catastrophic/Very High 16-25: Intolerable/Unacceptable 16-25: Intolerable/Unacceptable
* Prepare Job Safety Analyis and Safety Verification
Check list when RRN is ≥ 6
** Prepare Safety Verification
Check list when RFN is ≥ 6
L1: Likelihood as is
L2: Likelihood with mitigating controls in place
S1: Severity as is
S2: Severity with mitigating controls in place


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FOR APPROVAL

A 17.06.2020 L.C.Hai Y.H.Lee J.T.Seo For Approval

DOOSAN HEAVY INDUSTRIES VIETNAM

Bă)c Miê+n Trung Consultancy Investment Construction

Document No. Rev. Page No.

Rev. Date Page Affected Description of Revision

A 17.06.2020 All First Issue

2 CODE AND STANDARD .................................................................................................. 1

3 MACHINERY & EQUIPMENT .......................................................................................... 1

4.1 Survey work ................................................................................................................ 2

5.1 Excavation of trench ................................................................................................... 2

2 CODE AND STANDARD

3 MACHINERY & EQUIPMENT

4 Truck Mounted Crane

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 1 of 19

4.3 Delivery, Storage and Handling

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 2 of 19

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 3 of 19

5.3 Installation of cradle

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 4 of 19

5.4 Installation of hume pipe

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 5 of 19

5.4.2 Jointing of pipes

Lubricate bell (if needed)

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 7 of 19

Lubricate Gasket (if needed)

Install the Gasket

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 8 of 19

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 9 of 19

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 10 of 19

1.Materials receiving/ Traffic incident/accident. All materials must be inspected and

Equipment and human Assign experienced and trained

Heavy machinery should have

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 13 of 19

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 14 of 19

People at RFN RRN

In-competent rigger & collision with Strict control &

Weather in bad Human caught Establish the working area

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 16 of 19

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 17 of 19

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 18 of 19

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x 600MW) Page 19 of 19

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