Method Statement FOR Sanitary Sewerage

Program: Riyadh Township – KADEN Road
Project Title : RIYADH TOWNSHIP – KADEN ROAD

CLIENT : ROSHN REAL STATE
Consultant : AKARIA – HANMI
Contractor : POSCO
METHOD STATEMENT
FOR
SANITARY SEWERAGE
19 Dec QA/QC Engineer Sr. Mech Engineer MEP Manager Construction Manager Project Manager
0
2020 Uzair Rehan M Eng. Ayman Eng. Maher Nofel Eng. Ibrahim Al Hourb Eng. Sufian Obaid
REV DATE PREPARED BY REVIEWED BY CHECKED BY CHECKED BY APPROVED BY
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TABLE OF CONTENTS
S.No. Description Page No.
1 Purpose 3
2 Scope 3
3 Location 3
4 Legislation & Codes 4
5 Reference Documents 5
6 Definitions & Abbreviations 6
7 Responsibilities 7
8 Resources 8
9 Material Storage 9
10 Detailed Construction Methodology 10
11 Inspection And Test Procedure 17
12 Safety Precautions & Hot Works 20
13 Records 20
14 Attachment 20
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1. PURPOSE:
The purpose of this Method Statement is to establish guidelines addressing all requirements that are
necessary to ensure that required control measures are in place during the course of operations following
all the Quality, Safety, Health and Environmental measures as in accordance with the contract for the
Sanitary Sewer.
2. SCOPE
The Scope of this Method Statement is Sanitary Sewer Installation and Testing of Piping. It shall also
include the Installation of Manholes and all the Civil Works such as Excavation, Trenching, Warning
Tapes, Benching & Backfilling along with all concrete works as required.
3. LOCATION:
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4. LEGISLATION AND CODES:

All the Piping, Manholes and related Civil Works as required shall be in accordance with the following
Legislation and Codes:
1) ASTM D 422 - Particle Size Analysis of Soils
2) ASTM D 423 - Liquid Limit of Soils
3) ASTM D 424 - Plastic Limit and Plasticity Index of Soils
4) ASTM D 653 - Definition of Terms and Symbols Relating to Soil and Rock
Mechanics
5) ASTM D 1556 - Density of Soil in place by the Sand-Cone Method
6) ASTM D 1557 - Moisture Density Relations of Soils and Soil-Aggregate Mixtures
using 10 lb. (4.54 kg) Rammer and 18 in. (457mM) Drop Tests.
7) ASTM D 2049 - Relative Density of Cohesion less Soils
8) ASTM D 2167 - Density of Soil in Place by the Rubber-Balloon Method
9) ASTM D 2922 - Test Method for Density by Nuclear Gauge
10) BS 812 - Methods for sampling and testing of mineral aggregates, sands and
filters
11) BS 1377 - Methods for testing soils for civil engineering purposes
12) BS 6031 - Code of Practice for Earthworks
13) ACI - 117 Standard Tolerances for Concrete Construction Material
14) ACI - 211 Recommended Practices for Selecting Normal and Heavy
Concrete
15) ACI - 318 Building Code Requirements for Reinforced Concrete
16) ACI - 347 Recommended practices for Concrete formwork
17) APA - High Density Overlaid Concrete Form, Class 1
18) APA - Plastic Overlaid Plywood Forms
19) A199.1 - Construction and Industrial Plywood (ANSI Code)
20) ASTM C 494 - Specification for Chemical Admixtures for Concrete
21) ASTM D 1190 - Concrete Joint Sealer, Hot Poured Elastic Type
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22) SSA 223 - Methods of Test for Steel Fabric for Concrete Reinforcement
23) SSA 224 - Steel Fabric for Reinforcement of Concrete
24) SSA 142 - Physical and Mechanical methods of Testing Portland Cement
25) SSA 143 - Portland cement Ordinary and Rapid Hardening
26) SASO 413 - Cast Iron Manhole Covers
27) BS 3417 - Black Bitumen Coating Solution for Cold Application
28) ASTM C 478M - Standard Precast Concrete Manhole
29) A 78 - Precast Reinforce Concrete Manhole Sections
30) BS 497 - Manhole Covers, road gully gratings and frames for drainage
purpose
31) ASTM C 478- 18 - Standard Specification for Circular Precast Reinforced Concrete
Manhole Sections
32) ASTM C 700-18 - Standard Specification for Vitrified Clay Pipe, Extra Strength,
Standard Strength, and Perforated
33) ASTM C 425 04 (2018) - Standard Specification for Compression Joints for Vitrified Clay
Pipe and Fittings
34) ASTM C 478 - Precast Reinforced Concrete Manhole Sections
35) ASTM D 3212 - Joints for Drain and Sewer Plastic Pipes Using Flexible
Elastomeric Seals
5. REFERENCE DOCUMENTS:
5.1 Kaden Road, Transmission Line & Waterworks Riyadh Township Technical Specifications as follows
 Section 03 00 00 for Concrete
 Section 31 23 00 for Excavation & Fill
 Section 31 23 16.13 for Trenching
 Section 31 34 19.16 for Geotextile Soil Reinforcement
 Section 33 01 12 for Inspection and Testing of Water Utilities
 Section 33 30 00 for Sanitary Sewerage
 Section 33 05 61 for Concrete Manholes
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 Section for 33 39 13 for Manhole Covers and Frames

 Section 22 10 00 for general Pipe and Pipe Fittings
 Section 01 45 00 for Quality Control
5.2 Approved Material Submittal
5.3 Approved Drawings & Procedures
5.4 Inspection and Test Plan
5.5 Inspection Checklist and Gravity Test
5.6 Risk Assessment
5.7 Risk Analysis
6. DEFINITIONS & ABBREVATIONS
ACI – American Concrete Institute
APA – American Plywood Association
ANSI – American National Standards Institute
ASTM – American Society for Testing and Materials
BS – British Standards
SASO – Saudi Arabian Standards Organization
PM – Project Manager
PE – Project Engineer
SR – Surveyor
GF – General Foreman
MEP – MEP Coordinator
QCP – Quality Control Procedure
CS – Chief Surveyor
VC – Vitrified Clay
Engineer – Consultant Engineer
IFC – Issued for Construction
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7. RESPONSIBILITIES
7.1 Project Manager & Construction Manager
The Project Manager and Construction manager are over all responsible for the implementation of
method statement and ensure that his team of engineers, supervisors, foreman and workers are aware of
this method statement and all the resources – manpower, material and equipment’s are available to carry
out the work as planned and without any delay.
7.2 Project / Site Engineer

The Project / Site Engineer are responsible to carry out the work as per the approved drawings, method
statement and approved materials.
7.3 QA/QC Engineer

Shall do daily site survey of the work, Shall ensure all procedures are available, Maintains all relevant
Standards & Specifications as per Contract, Identifies the root cause and eliminates the same,
Responsible for all the Inspections with Main Contractor or Client, Responsible for Preparation &
Maintaining documents. He shall also participate in the audit.
7.4 Safety Officer

Shall ensure safety to all employees, give safety induction, and verify compliance to manufactures
recommendations regarding safety related issues. He shall maintain and update all registers regarding
HSE matters.
7.5 Chief Surveyor

Chief Land Surveyor and Land Surveyors Responsibilities:
 Under supervision of the Construction Manager the Chief Land Surveyor and his staff will be
responsible for the field surveying through all the period of the project.
 Chief Land Surveyor and Land Surveyors to ensure of the following but not limited to:
 The surveying works are accurate and running in proper sequence, construction conformity with
the shop drawings and achieving the target productivity.
 Carries out complete survey work for project construction activities.
 Sets all coordinate corners, axes, profiles and their recovery.
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 Ensures that operating and control grade levels are as per the drawings and specification.
 Monitors earthworks and ensures systematic sequence of progress is within specification and
quality requirements.
 Sets and checks the alignment and levels of all structures, finishes and MEP works are
accordance to the approved shop drawings.
 Ensures that all surveying instruments are calibrated and checked regularly
8. RESOURCES:
8.1 Materials and Their Approval:
The Installation of permanent materials shall proceed only after the approval by the Consultant engineer.
The Material Inspection Request (MIR) shall be submitted to Engineer for approval upon receiving the
materials at Site. The Inspection shall be in accordance with Specification 01 45 00 1.3 D
All the Received Materials and Approved Materials shall be in Compliance with Approved Material
Submittal.
8.2 Subcontractors Approval:
The contactor shall ensure that only approved subcontractors who have obtained required approval s shall
be permitted to site.
8.3 Approved Shop drawings:
It shall be ensured that latest copy of approved shop drawings shall only be provided at site through site
engineers to proceed with required works. The Shop Drawings shall be generated upon the basis of
approved IFC drawings.
8.4 Equipment’s & Tools:
All the required equipment’s shall be fit for use and with accuracy as required if any. The required
permits shall be obtained if any as per the guidelines of Safety Department.
For light & heavy equipment’s it shall be ensured that only licensed and qualified personnel shall be
allowed to operate them.
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The Vehicles shall use all the access roads as provided/approved by the Engineer Safety Department/
personnel at site.
The follow Equipment’s shall be used:
 Excavation & Compaction Equipment’s
 Hacksaw frame & blade
 Spirit level
 Pipe marker
 Testing Plugs
 Measuring Tape
 Ladders
 Steel Trowel
 Broom
 Assorted Plumbing Tools
 Personnel Protective Equipment
 Wire Nails
 Air Compressor
 Generator
 Grinder
 Electric Saw
 Concrete Vibrator
 Hydraulic Crane
 Trailers
 JCB
 Crane
8.5 Human Resources:
The contactor or subcontractor shall ensure that only qualified and healthy personnel shall be allowed
at site to work. It will allow ensure that the personnel shall follow all the guidelines set by Safety
Department as required on site.
9. MATERIAL STORAGE
9.1 Pipes and fitting shall be stored as per manufacture recommendation.
9.2 When off-loading, pipes shall be lowered, not dropped to the ground level.
9.3 For pipes stored on Ground, timber supports shall be placed beneath at equal distance.
9.4 Pipes shall be stacked on a flat surface with adequate supports
9.5 While stacking, it shall be ensured that pipes of bigger sizes are placed below and smaller sizes on
top.
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9.6 The bottom layer of the sockets will be prevented from being in direct contact with ground by
providing traverse support.
9.7 All other items such as fittings, valves, and accessories shall be kept on suitable place within the site
stores and shall be segregated as per size, model, type etc. for easy retrieval.
10. DETAILED CONSTRUCTION METHODOLOGY
10.1 Preparation of Work:
10.1.1 Check and ensure all drawings used for installation are latest and approved for construction.
10.1.2 Necessary approval has been obtained for the Earthworks and Material to be used. All materials
must be approved prior to work start.
10.1.3 The Excavation shall be as per the exact coordinates of approved shop drawings.
10.1.4 The work place shall be clean and safe to proceed.
10.1.5 Check the coordination of piping layout with other services and resolve problems if any.
10.1.6 Location of sleeves and possible routing obstructions are checked in accordance to the approved
drawings.
10.2 Excavation and Trenching:
10.2.1 The Sub Contractor or Contractor shall examine all other sections of the specification for
requirements under sections 31 23 00 for Excavation and 31 23 16.13 for Trenching
10.2.2 The Contractor shall coordinate work with all other trades affecting or affected by activities of this
section
10.2.3 Contractor shall take and record levels of the existing undisturbed area before excavation.
10.2.4 Excavation shall not commence until prior approval of the Engineer has been obtained
10.2.5 Use all means necessary throughout the area of the site under the occupation of the Contractor to
control dust on and near the work.
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10.2.6 The area that shall be excavated needs to be barricaded and all safety warnings shall be provided as
required by the Safety Engineer.
10.2.7 The Equipment’s that the shall be used for excavation must be on/in a stable area
10.2.8 The required safety personnel shall be present at site during excavation.
10.2.9 Excavation shall be carried out to the lines and levels as shown on the drawings with a vertical
tolerance of (+50mm, - 50mm), unless a finer tolerance is required by works to be constructed on
the excavated or filled ground. The horizontal position of embankments shall be (+100mm, -
100mm), unless a finer tolerance is required by works to be constructed on the excavated or filled
ground. Lines, levels and profiles of completed mass earthworks shall be checked on a grid of 10
meters or less. Edge profiles shall be checked every 5 meters or less along each completed edge.
Lines, levels and profiles shall be measured by optical instruments, which are regularly checked for
accuracy.
10.2.10 Trenches shall be made as narrow as practicable or to the minimum widths specified but shall
nevertheless provide sufficient room for the safe laying, jointing and testing of pipework and
utilities. The bottom of the excavation shall be kept dry and free from water at all times
10.2.11 Material at the bedding level shall be carefully removed by using hand tools just prior to the
placing of the pipe or utility or such bedding as is required
10.2.12 The suitable excavated material required for inclusion into the works shall be placed in spoil areas
10.2.13 Inert material which complies with the definition of a cohesive material, or contains scrap and
rubbish including builders work debris, or arising from escarpment cleaning, or contains particle
sizes greater than 100mm shall be placed in spoil areas
10.2.14 The surplus material not required for inclusion into the works shall, as directed and approved by the
Engineer, be taken and disposed of all in accordance with local regulations concerning the disposal
of wastes
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10.2.15 Material defined as hazardous shall be removed from the site and taken to an authorized and
disposed in accordance with local regulations concerning the disposal of hazardous wastes. The
hazardous waste shall be as defined in Clause 2.3(B)(d) and/or Section 31 11 00.
10.2.16 The minimum trenches width shall be as follows:
 Trench Width = Outer Dia of Pipe + 300 as per project specification section 33 30 00 Part 3.02
10.3 Geotextile Soil Reinforcement:
10.3.1 The geotextile shall be installed in accordance with project specification section 31 34 19.16.
10.3.2 Material shall be handled carefully in order to avoid damage during transportation, loading and
unloading and shall be stored in sheds, well protected from exposure to sunshine.
10.3.3 Each roll should be labeled to provide product identification. The area in which the rolls are stored
should be relatively clean, firm and set higher than its surroundings so water will not accumulate
around the rolls
10.3.4 The geo-textile material shall be of 100% polypropylene, UV-stabilized and mechanically bonded
continuous filament non-woven
10.3.5 The geo-textile shall be resistant to attacks from insects or micro-organisms and chemically resistant
to salt water and fresh water.
10.3.6 The Geotextile for Sewer Pipes shall conform to following properties:
PROPERTY UNITS Type 1 Type 2
Puncture Strength N 330 420
Bursting Strength psi 290 300
Dynamic Puncture mm 19 18
Grab Strength (CD/MD) N 520/400 700/470
Min. Elongation @ Break % 70 70

>10 x soil >10 x soil
Permeability lit/m2/s
permeability permeability
Opening Size microns < 0.5 D85 of soil < 0.5 D85 of soil
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10.3.7 The Material shall be approved prior to the Installation through approved MIR by Engineer.
10.3.8 The geo-textile membrane shall be placed smoothly, without creases, wrinkles or folds over the
prepared surface. Two adjacent layers shall have at least one meter wide of overlapping
10.3.9 The geo-textile membrane shall be anchored at the top of the slope by means of folding the
membrane into a small trench and backfilling with the excavated material, and carefully compacted
10.3.10 The joints of geo-textile fabric panels shall be sewed by continuous sewing with a minimum
overlap of 150 mm
10.3.11 Installation procedures provided by the manufacturer shall be followed.
10.4 Bedding Works:
10.4.1 The sand bedding works shall be in accordance with project Specifications section 31 23 16.13 for
Trenching Part 3.2
10.4.2 Bedding Material shall conform to granular material conforming to ASTM C33, Gradation 8.
10.4.3 Depth of bedding material below the bottom of pipes shall not be less than one quarter the diameter
of the pipe for the entire length of the pipe.
10.4.5 Compaction of bedding shall be with 90 percent of the modified Proctor (ASTM D-1557) maximum
dry density
10.4.6 Bedding must support duct bank firmly for its full length and width and utility pipe for a distance
equal to 30 degrees on each side of the bottom contact point
10.4.7 Bedding to be shaped to fit around pipe joint protrusions, manholes or handholds
10.4.8 If Concrete bedding is required it shall be of Class C20 placed to the required depth in one
operation. Quick hardening cement cannot be used.
10.4.9 The types of Bedding used shall be one or more of the following as required at site.
 Class A (Concrete Cradle)
 Granular Bedding (Class F and Class P)
 Concrete Encasement (Class Y and Class Z)
10.5 Pipe Installation:
10.5.1 The Vitrified Clay Pipes shall be used for the Sanitary Sewer System
10.5.2 The pipes shall be installed in accordance with Project Specification
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10.5.3 Pipes shall conform to ASTM C700-18 Standard Specification for Vitrified Clay Pipe, Extra
Strength, Standard Strength, and Perforated
10.5.4 Fittings shall conform to ASTM C425 - 04(2018) Standard Specification for Compression Joints for
Vitrified Clay Pipe and Fittings
10.5.5 Verify location and elevation of all underground utility lines prior to starting trench excavation work
10.5.6 Contractor shall comply with all aspects of local AR Riyadh or Kingdom of Saudi Arabia safety
standards
10.5.7 The pipes being installed shall be approved through MIR prior to installation of pipes.
10.5.8 It shall be verified that there are no damages to pipes or fittings prior to installation.
10.5.9 The levels shall be verified by the Site Engineer and Site Supervisor prior to installation of pipes,
and it shall be in conformance with the approved drawing.
10.5.10 A horizontal separation of 2 meters and Vertical separation of 0.5 meters shall be maintained
between the water and sewer lines. The sewer line shall be below the water line. If the distance of .5
meter vertical distance cannot be maintained, concrete encasing shall be done at the lowest height
up to 3 meter linear to it.
10.5.11 The slope shall be verified using sprit level after installation and necessary changes shall be made
to match with the Invert Level of the pipe as per the approved shop drawing and survey report.
10.5.11 Once the pipe is installed it shall be ensured that the area is ready for inspection prior to the gravity
test by Engineer.
10.5.12 The Sub Contactor and Contractor Concern QC Personnel shall inspect prior to Inspection by QC
Engineer.
10.5.13 It shall be ensured that all the pipe and joints are visible and pipe is clean from any debris for
verification of slope.
10.6 Installation of Blinding & Manholes
10.6.1 Once the foundation level is approved by the Engineer, the CS shall mark the setting out and fix
reference levels for blinding concrete. In accordance with project specifications 33 39 13
10.6.2 The formwork shall be fixed as required and inspected by the Engineer’s Inspector
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10.6.3 Blinding of 50 mm shall be done for Type B type trench which shall have depth of the
cover < 1000 mm.
10.6.4 Special care shall be taken to produce a smooth and correct final level, so as to avoid any surface
irregularity for the installation of the precast Manholes.
10.6.5 The blinding concrete shall be protected by wet Hessian cloth after final set
10.6.7 The Manholes shall be installed in accordance with 33 39 13 Manholes, Covers and Frames.
10.6.8 The installed Manholes Chamber Rings shall be of the following:
MANHOLE CHAMBER RING
Dia of Pipe in mm Chamber Ring inside dia in mm Chamber Base dia in mm
200 – 600 mm 1200 1200
10.6.9 The Manhole Cover and the Concrete Rings shall have clear width of 600 mm and the depth shall be
in accordance with 10.6.8.
10.6.10 One or more than one courses of concrete rings shall be installed as suited by the location at site.
10.6.11 Class 250/20 of concrete of 150 mm thick shall be used for Manhole.
10.6.12 Class 210/20 shall be used for benching in Manhole
10.6.13 Class 110/25 shall be used for 50 mm blinding under the manhole.
10.6.14 Heavy Duty Metal Cover and Frame shall be installed.
10.6.15 The Cover shall be named as “SANITARY” as per the project specifications section
33 39 13 Part 2.2 B
10.6.16 Heavy duty type with minimum weight of 181 kg in paved areas to traffic
10.6.17 Medium duty type with minimum weight of 80 kg in non-traffic
10.7 Backfilling and Compacting:
10.7.1 The Backfilling and Compacting works shall be in accordance with Project Specification Section 31
23 16.13 Part 3.3.
10.7.2 The Contractor shall notify the Engineer in writing of the Contractor’s intent to start backfilling and
compaction operations for each segment of the Work
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10.7.3 All material must be capable of being compacted to the density specified by use of hand or light duty
mechanical tampers. Backfill material shall be graded with maximum size particles not to exceed
50mm
10.7.4 All trenches shall be backfilled with suitable fill material and compacted in a manner that will not
disturb the pipe
10.7.5 A warning tape shall be placed 600 mm over each utility pipe at the required stage of the backfill
operations.
10.7.6 Backfill material shall in general be the excavated material, which was removed in the course of the
excavation operations
10.7.7 No backfill materials shall be placed in an excavation containing water
10.7.8 The backfilling operations shall be carried out as soon as practicable after testing and shall be
executed in a continuous operation. The backfill shall be placed in uniform layers and each layer of
material being compacted shall have the best practical uniform moisture content to ensure
satisfactory compaction. The method of compaction and the equipment used shall be appropriate for
the material to be compacted and shall not transmit damaging shocks to the pipes or other services
10.7.9 Backfill material shall be deposited in 150mm maximum layers over the properly bedded utility pipe
or duct bank and carefully tamped until the utility service has a minimum cover of:
 300mm for all utility pipe mains
 300mm for all utility pipe laterals
11. INSPECTION AND TEST PROCED
11.1 Inspection Procedure:
 The material received at site shall be inspected by the consultant prior to commencement of work and
the same should be recorded in MIR.
 Once the pipes are installed, it shall be ensured that they are in compliance with the approved
material, approved Method Statement and it complies with all the reference section stated in the ITP
such as Kaden Road, Transmission Line & Waterworks Riyadh Township Technical
Specifications Section 33 30 00.
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 All joints of geo-textile fabric panels shall be sewed by continuous sewing with a minimum overlap
of 150 mm
 It shall be verified that the pipe is sloped and installed at exact location coordinates as shown in
approved shop drawing or As-built drawing.
 The slope shall be verified Manually using spirit level and all joints hall be verified visually to
conform that all the joints are properly done, before proceeding to Pressure Test. If any non-
conformity is found, the QC Engineer of Subcontractor or Contractor or Engineer (Consultant) ca n
hold or reject the work done.
 The Installation shall proceed with gravity test once the Installation through Work Inspection
Request (WIR) is approved by the Engineer.
 The Backfilling , Manhole Frames and Covers shall be inspected by the consultant as required
11.2 Test Procedure
11.2.1 For Excavation, Backfill and Compaction:
 The Excavation, Backfill and Compaction shall be in accordance with Project Specifications
Section 31 23 00 Part 3.9
 Fill quality of earthworks shall be tested by the sampling of fill at specific locations and the
testing of samples to demonstrate that the grading analyses of the samples conform with the
specified grading envelope for general fill given
 Samples shall be collected from trial pits dug in the filled areas on a grid of 50 meters. A total of
four samples shall be taken from each pit and retained for inspection and/or analysis. The
Engineer shall examine all samples taken and select those, which are to be tested. No less than
25% of those samples collected will be tested for grain size distribution
 Grading analyses and compliance with defined requirements for non-cohesive materials shall be
carried out in accordance with ASTM D 422, D 423 and D 424
 Should the grading analysis indicate that the fill material at a particular location does not conform
to the specified grading envelope, further trial pits shall be dug in the vicinity of this location and
further samples taken to identify the extent of the non-conforming material
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 Fill which does not meet the specified grading quality will be removed to designated areas of the
site, unless the contractor can demonstrate that mixing with other suitable fill will achieve the
required quality. In the case that mixing is carried out, all such material shall be compacted to
achieve 95% maximum dry density in accordance with ASTM D1557 (C) or 100% of maximum
dry density in accordance with ASTM D2049
 Maximum density determination shall be conducted at least once every 5000 cubic meter of fill
materials
 The fill shall be tested in a manner, which will give representative results for the whole. From
each set no more than one test result is permitted to fall below the minimum relative compaction
requirement. If more than one test result falls below the minimum relative compaction
requirements, the volume of fill represented by the ten (10) consecutive test results shall be repeat
compacted until the whole volume of the fill meets the requirements of this Specification.
 A minimum of ten (10) relative compaction tests shall be carried out to control fill quantities for
each volume, area or length of compacted fill as prescribed
LIMITING PARAMETERS FOR SET OF 10 RELATIVE COMPACTION RESULTS
Max. Amount represented by 10 Relative Compaction Test Results
By Vol (m3) By Area (m2) By Length (m)
50,000 100,000 500
 The laboratory density for cohesion less fill materials shall be determined in accordance with the
ASTM D 2049 procedure for determination of maximum density, at least once for every change
in soil type and/or borrow source
 Field density testing shall be conducted so as to be representative of the density of the entire
thickness of the layer of fill being tested. This shall be controlled by conducting each test half
way between the bottom and the top of each layer less than 500mm thick, or at the midpoint of
each 500mm depth or part thereof, for the thicker layers. Tests conducted on the surface shall be
permitted only in the case of layers less than 300mm thick
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11.2.2 For Gravity Test of Pipes:

11.2.2a Light Gravity Sewer Test:
 The testing of Sewerage Pipes shall be in accordance with Project Specifications Section 33 30
00 Part 3.9
 The line shall be connected by hose to a column with height of at least 3000 mm form top of pipe
 All Pipe shall be vitrified clay pipe manufactured in accordance with ASTM Specification C700
(latest revision). All pipe shall be furnished with flexible compression joints conforming in all
respects to ASTM Specification C 425, latest revised edition, trade name Logan O-ring. The
polyester resin castings in the bell and on the spigot shall be factory applied. An “O” ring gasket
shall be provided to fit in the groove on the spigot end which will form a tight and flexible
compression joint when assembled. When installed in accordance with ASTM C 12 (latest
revision), pipe shall be tested for leakage according to ASTM C 828 (latest revision ).
 The Sanitary Lines shall be tested as follows:
Testing Medium Minimum Pressure Test Minimum Time
Storm and Sanitary Drainage 3000 mm above high point Column to 2 Hrs.
11.2.2b Exfiltration Gravity Sewer Test:

 This shall be done in accordance with the Project Specifications Section 33 30 00 Part 3.1 C
 Fill test section with water in such a manner as to allow displacement of air in line. Maintain under
nominal head for twenty-four (24) hours to ensure absorption in pipe wall is complete before test
measurements are commenced and the line shall be connected by hose to a column with height of
at least 3000 mm form top of pipe
 Immediately prior to test period add water to pipeline until there is a head of 3000 mm over interior
crown of pipe measured at highest point of test section or when water in manhole is 1000 mm
above static ground water level, whichever is greater
12. SAFETY PRECAUTIONS & HOT WORKS:
 All excess materials and tools shall be removed from place of work after completion of work.
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 Barriers as required shall be in place wherever necessary

 Only Qualified Personnel shall be involved at area of work.
 All the tools must be in good condition
 Any attachments like the cutting discs, drill bits, etc. should be changed after disconnecting for the
power supply
 Solvent cement is flammable. Do not work near a naked flame or smoking is not allowed in any area at
site.
 Solvent cement should be used in well-ventilated condition
 The instructions on the solvent cement cans/tins, especially those related to first-aid should be strictly
adhered.
 All the works that require the how work permits shall be obtained by the Concern Site Engineers and
the area shall be monitored closely after the permit has been provided to the concern team for work.
13. RECORD
13.1 Material Inspection requests (MIR) duly signed by the consultant.
13.2 Installation & Test report duly signed by the Main Contractor or Consultant
13.3 Installation of Manholes, Covers and Frames shall be duly signed by Main Contactor/Consultant.
14. ATTACHMENTS
14.1 Inspection and Test Plan for Sewer Network
14.2 Inspection and Test Plan for Civil Works of Utilities
14.2 Installation Checklist for Installation of Drain Pipes
14.3 Installation Checklist for Setting Out and Layout
14.4 Installation Checklist for Excavation, Bedding, Geotextile, Warning Tape and Backfilling
14.5 Checklist for Blinding & Pre Cast Manholes, Manholes Covers and Frames
14.6 Gravity Test Record sheet
14.7 Risk Assessment
14.8 Job Safety Analysis for Excavation & Pipe Fabrication
*****************
20 | P a g e
INSPECTION AND TEST PLAN

CIVIL WORKS of UTILITIES
Project Kaden Road ITP Sequence No M-002 Rev 0 Discipline Mechanical Date 19-12-2020
S.No Activity Reference Document / Acceptance Criteria Frequency Responsible Record/Forms Inspection Code
Description Standard Personnel SBC MC E
Setting Out Project Specification Setting out shall be Each Construction

1 done as per delivery or Manager/
& Layout Ref- 31 23 00 Part 1.7 C Approved WIR
approved drawing Partial Surveyor H/R H/R H/R
& Approved Material
Submittal. and approved Delivery Site & QC
procedure Engineer
Construction
` Excavation shall be Manager/
done to the required For Each MEP
2 Excavation Project Specification depth as per Installation Manager/ Approved WIR H/R H/R H/R
& Trenching Reference 31 23 00, 31 approved drawing or during Site
23 16.13 and Approved and approved Installation Engineer /
Method Statement procedure shall be QC Engineer
followed
The Geotextile shall

be installed only
3 Installation Project Specification after the as per the For Each Construction
of section 31 34 19.16 approved material Installation Manager/
Approved WIR H/R H/R H/R
Geotextile receiving by or during MEP
Engineer. The Installation Manager/
installation shall be Site
done in accordance Engineer /
approved drawing QC Engineer
1|Page
ASTRA CONSTRUCTION
QUALITY CONTROL DEPARTMENT KADEN ROAD TRANSMISSION LINE & WATERWORKS, RIYADH
Check List for Setting Out and Layout
1.0} Information About Item Inspected : Civil Works Date :

1.1} Construction Category : 1.2} Process Location/Component ID No :
Civil
2.0} Inspection checklist : AST-CL-C-001
Pass Fail N/A Remarks

Acceptance Criteria
1) Is the work done in accordance with approved Method Statement & ITP
2) Has the approved shop drawing been utilized for Installation works
3) Are the Coordinates at site matching with approved Shop drawing
Are the Respective Building Coordinates and Levels are Matching in all shop
4) drawings
5) Is the required coordination has been done at site
6) Calibrated Survey Instruments are Available in Good Condition
7) Respective Building Coordinates Established, Checked and Verified
8) Respective Building FFL's Established and Verified

9) Necessary Temporary Fence Barricade Erected
QA/QC ENGINEER ASTRA Site Engineer ASTRA

Name: _____________________________ Name : ______________________________
Sign: ______________________________ Sign: ________________________________

Date:______________________________ Date:________________________________
MAIN CONTRACTOR Other trade Clearance ( If any)
Name: _____________________________ Name: ________________________________
Sign: ______________________________ Sign: _________________________________

Date:______________________________ Date: _________________________________
Consultant Representative Approval
Status A (Approved) Status B (Approved with Comments)
Status C Revise & Resubmit Status D (Rejected)

Comments
Name: _______________________________ Signature: ____________________ Date: ______________
QC FORM ASTRA CONSTRUCTION

ASTRA CONSTRUCTION
QUALITY CONTROL
KADEN ROAD TRANSMISSION LINE & WATERWORKS, RIYADH
DEPARTMENT
Check List for Excavation, Bedding, Geotextile, Warning Tape and Backfilling for Sewer
Pipes

Civil

Acceptance Criteria
2.1 Excavation Works
1)
Is the work done in accordance with approved Method Statement & ITP
2) Excavation cut to line and grades shown in construction/shop drawings
3) Excavation braced, slopes protected as required
4)
Actual subsoil conditions is expected as per boring logs
5) Excavations are slope to safe angles.
6)
Is the Excavated soil stored as required and no water is applied on it
7) Excavations are slope to safe angles.
2.2 Foundation Preperation
1) Foundation preparation as per soil invistagation report/recommendation.

2.3 Geotextile Installation
1) Is the Material approved by Engineer, prior to installation through approved MIR
2) Is the Material Stored properly covered and away from direct Sunlight
Is the supporting surface of earth fills or excavations shall be leveled, moistened
3) and rolled
Is the Geotextile placed , without creases, wrinkles or folds over the prepared
4)
surface
5) Two adjacent layers shall have at least one meter wide of overlapping
All joints of geo-textile fabric panels shall be sewed by continuous sewing with a
6)
minimum overlap of 150 mm
2.3 Warning Tape
2) Is the warning tape of Correct Utility with "SANITARY" text on it installed

3) Is it installed ta height as per the approved detail drawing
2.4 Embarkment, Backfilling and Compaction
1) Are the Control Points Reviewed
2) Is the Subgrade Properly Prepared
3) Are the Backfill materials are approved; no organic impurities nor frozen material
4) Does it have Correct lift thickness

5) Are correct compaction techniques used?
ASTRA CONSTRUCTION
QUALITY CONTROL
DEPARTMENT
Check List for Excavation, Bedding, Geotextile, Warning Tape and Backfilling for Sewer
Pipes
Name: _____________________________ Name : ______________________________
Sign: ______________________________ Sign: ________________________________

Date:______________________________ Date:________________________________
Name: _____________________________ Name: ________________________________
Sign: ______________________________ Sign: _________________________________

Date:______________________________ Date: _________________________________

Comments

ASTRA SAFETY DEPARTMENT Job Safety Analysis for Excavation Works Doc No: AST-JSA-001 Date : 19-12-2020
S.No JOB STEPS HAZARDS PREVENTATIVE MEASURES RESPONSIBLE
PERSONNEL
3 Barricade working and lay-  Unauthorised access  Barricade area with physical barrier Supervisor
down areas  Injury to personnel  Place guards or watchmen
 Unstable Ground Conditions  Competent engineer must assess/check soil Engineer
type and identify support requirements prior to Supervisor
work commencing. Do not consider ground safe Foreman
until it has been investigated. Prevent/control all
access by unauthorized persons.
 Ground survey and excavation permit must be
obtained before commencing work. Determine
 Contact with Underground position of all services and adequately Engineer
4 Excavation - Preparation and Services mark/protect/disconnect as necessary. Supervisor
Planning  Determine methods of excavating before starting Foreman
work and method of installing removing support
work. Ensure an adequate supply of material for
support work, along with barriers and correct Engineer
 Incorrect/Unsafe Method of Work traffic notices and night warning lights. Supervisor
 Assess impact on existing foundations of Foreman
adjacent or adjoining buildings. Provide shoring,
I.e. raking or flying or both. Determine position of
walkways, bridges over trenches where Engineer
applicable, temporary roads and spoil heaps. Supervisor
 Integrity of Surrounding Facilities/  Spoiling material at least one meter away form Foreman
Buildings from edge of excavation to prevent loose
material from falling into excavation. Provide Engineer
adequate warning lights. Check that sufficient Supervisor
ladders or steps are available for access and Foreman
 Loose Spoil/ Inadequate Access, egress.
Lighting
PERSON
1 Excavating  Working without taking safety  Ensure valid / original permit available on Permit Receiver
precautions site, in permit box, before work commence
 Illegal operation
 Clash of activities
 Lack of competency  Designated responsible person shall Engineer

ensure that all work activities is carried out Supervisor
in a safe manner and any other statutory Foreman
regulation requirement are complied with Safety officer
before any work activities commence.
 Conduct Toolbox meeting, review the

Selection of craftsman to do  Lack or poor communication Method statement and Job hazard Supervisor
2 the job. analysis to all craftsmen involved in the Foreman
work activities.
 Ensure personnel clearly understand Supervisor

about the specific work activities. Foreman
 Haste or shortcut  Responsible person will conduct Supervisor

inspection and monitor the work activities. Foreman
Both responsible person must ensure
safety standard and work procedure is
strictly adhering to.
PERSONNEL
 Defective Equipment  Equipment must be inspected and approved. Engineer

Supervisor
 Certificate to be in machine at all times Foreman
 Plant must be mechanically sound examined
annually, inspected weekly. Daily checks
(tyres, brakes, lights, guards etc). Safety
devices must be in good working order. Supervisor
 Striking Persons/Vehicles Operatives must be Foreman
5 Operating excavator  Banks man wearing hi-visibility vest must be

available at all times to coordinate
movements. Non-essential persons must
vacate barricaded area. No one is allowed to
work within machines radius without driver’s
permission. Operator is not to slew over
people with bucket Personnel must not walk Supervisor
alongside or ride on moving excavator. Foreman
 Overturning
 Stabilizers and front bucket to be lowered to

ground to ensure stability when back hoe is
in use
ASTRA SAFETY DEPARTMENT Job Safety Analysis for Pipe Fabrication Doc No: AST-JSA-002 Date : 19-12-2020
RESPONSIBLE
S.No JOB STEPS HAZARDS PREVENTATIVE MEASURES PERSON
 Appointed competent person
 Crane/Equipment  to assess crane requirements. Inspection certificates
failure to be checked prior to commencing work. Carryout
crane pre-start checks (limit switches, fail safes etc)
Visual inspection of all lifting equipment to be carried
out
 Contact with Existing  Check the underground services drawings, ground
Structures, Overhead, loadings etc. Use spreader plates under outriggers.
Underground Services Maintain clearance for slewing operation (min 2ft).
Overhead power cable clearance to be maintained
minimum 6 metres from full boom extension.
 Collapse of  Area to be cordoned off. Non-essential persons to
1 Positioning mobile crane Crane/Falling of vacate area. Warning signs to be posted. No lifting to
Equipment be carried out over occupied areas or facilities. Supervisor
Equipment or services, feed lines to be protected or
isolated/drained if necessary.
 Banks man to control all lifts. Establish
 Integrity/Control of Lift communication channels. Assess load weight and
check equipment SWL. Load centre of gravity to be
determined. Stop lift if weather conditions deteriorate
(high winds, etc). Use competent rigger/slingers only.
 Emergency/Pedestrian,  Inform all necessary parties. Area to be cordoned off.

Other Traffic Access Site emergency services to be informed of lifting
arrangements and schedule. Access for emergency
services must be agreed prior to commencing lift.
Use crane checklist to verify control measures.
ASTRA SAFETY DEPARTMENT Job Safety Analysis for Pipe Fabrication Doc No: AST-JSA-002 Date : 14-12-2020
RESPONSIBLE
S.No Job Steps HAZARDS PREVENTATIVE MEASURES PERSON
2
Slinging / hoisting  Poor  Proper signals are given to the crane driver by one nominated Supervisor
pipes Planning/Communication Banks man. Check the safe working load of equipment
against the load to be lifted. Inspect all equipment certificates
and visually confirm. Banks man should wear hi-visibility vest.
 Integrity of Equipment  Use the right kind of sling for the job. See that the sling is in
good condition - splices, rings, and thimbles.
 See that there are no broken ends in wires. Check eyebolts,
threads, chains etc.
 Correct Slinging  Use only competent trained Riggers. Ensure all gear is
properly attached to the load (slings properly adjusted, hook
closed). No sharp edges (adequate packing for slings).
 Stability of Load  Hoist rope/cable must be vertical and over centre of gravity of
the load. See that load is clear of obstructions and free from
any bolding down bolts. Test lift to see the load is properly
slung and balanced. Clear adequate space in landing area.
 Line of Fire / Caught  Ensure hands are away from slings and pinch traps before the
between nip points crane takes the load. Do not stand under loads or boom of
crane. Use a tag rope to control swing in the load - hands and
finger can get trapped. Keep load low during travel. Cordon of
lift area.
Construction
All the required Manager/
4 Installation Project Specification parameters shall be For Each MEP
Approved WIR H/R H/R H/R
of Bedding Ref- 31 23 16.13 Part in accordance with Installation Manager/
around 3.2 specified specs and or during Site
pipes approved Method Installation Engineer /
Statement QC Engineer
Construction
All the required For Each Manager/
Backfilling & Project Specification parameters shall be Installation MEP
5 Compaction Ref- 31 23 16.13 Part in accordance with or during Manager/ Approved WIR H/R H/R H/R
3.3 specified specs Installation Site
Engineer /
QC Engineer
Construction
Manager/
Warning Project Specification 31 Warning Tapes shall For Each MEP
6 Tapes 23 16.13 Part 3.3D be done as required Installation Manager/
and stated in Project or during Site Approved WIR H/R H/R H/R
Specifications. Installation Engineer /
QC Engineer
2|Page
Construction
8 Installation Project Specifications parameters shall be Installation MEP
of Manholes 33 39 13 Part 2.2 Approved WIR H/R H/R H/R
in accordance with or during Manager/
and Covers specified specs Installation Site
Engineer /
QC Engineer
H- Hold Point S-Surveillance R-Record N/A

Written notification required, contractor Relevant party will take continuous Documentation shall be retained by or Not Applicable
shall not proceed beyond this point or periodic survey of activity submitted to relevant party for record
without approval of consultant
SBC MC E WIR
Sub Contactor Main Contractor Consultant Engineer Work Inspection
Request
3|Page
ASTRA CONSTRUCTION
QUALITY CONTROL
DEPARTMENT
Check List for Blinding & Pre Cast Manholes, Manholes Covers and Frames

Civil

Acceptance Criteria
3.1 Blinding Works
2) Is the work done as per approved drawings
3) Is the Concrete Design Mix Approved

4) Is the Excavation Inspection Approved
5)
Is the Loose Earth removed and Cleaning Done
6) Is adequate compaction done below the Blinding Area
7) Is Alignment and Measurments Checked

8) Is the Formworks Checked
9) Are Blinding Top Levels Marked and Checked
10) Any other Services Crossing Co-ordinates
11) Necessary Tools and Tackles Available
3.2 Precast Manholes
2) Is the Blinding done if required

Is theconcrete poured around the Manhole as per the apporved mix design and
3)
approved shop drawing
4) Are the maholes being Installed at accurate level as per the approved drawing
5) All the opening are provided for pipe at the accurate invert level as required
6) Are the steps provided as required and as per approved drawing
7) Are Concrete Courses installed as Installed
3.3 Manhole Frames and Covers
Are the Cover and Frames Installed accurately as per the approved detail
2)
drawing
3) Is the Clear opening of dia 600 mm provided
4) Are the locks installed

5) Are the lifting key holes provided
6) The text SANITARY is engraved on Cover
7) Are the prising slots provided
ASTRA CONSTRUCTION
QUALITY CONTROL
DEPARTMENT
Check List for Blinding & Pre Cast Manholes, Manholes Covers and Frames

Name: _____________________________ Name : ______________________________
Sign: ______________________________ Sign: ________________________________

Date:______________________________ Date:________________________________
Name: _____________________________ Name: ________________________________
Sign: ______________________________ Sign: _________________________________

Date:______________________________ Date: _________________________________

Comments

INSPECTION AND TEST PLAN

INSTALLATION AND TESTING OF SEWERAGE PIPING
Project Kaden Road ITP Sequence No M-002 Rev 0 Discipline Mechanical Date 19-12-2020
Material Project Specification Apply and Comply Each Store H/R

1 Receiving with entire delivery or Keeper / Approved MIR H/R H/R
Ref- 01 45 00 1.3 D, 01
Inspection 66 00 1.1A & Approved characteristics of Partial QC Engineer
Material Submittal. Material Data Sheet Delivery
Construction
` Excavation shall be Manager/
done to the required For Each MEP
2 Excavation Project Specification depth as per Installation Manager/ Approved IR H/R H/R H/R
& Trenching Reference 31 23 00 and approved drawing or during Site
Approved Method and approved Installation Engineer /
Statement procedure shall be QC Engineer
followed
Pipes shall be
supported by proper
3 Installation Project Specifications supports. All the For Each Construction
of Pipes & 33 30 00 Installed Pipes and Installation Manager/
Approved IR H/R H/R H/R
Fittings Fittings shall be or during MEP
approved by Installation Manager/
Engineer prior to the Site
Installation at site. Engineer /
Only Approved shop QC Engineer
drawing shall be
used for Installation
1|Page
All the required Construction
parameters shall be Manager/
4 Testing of Project Specification in accordance with For Each MEP
Pipes Ref- 33 30 00 Part 2.1 & specified specs, Installation Manager/
Part 3.1 B & C Calibrated Devices or during Site
and approved Installation Engineer /
Method Statement QC Engineer
Construction
Release of All the required For Each Manager/
Water and Project Specification parameters shall be Installation MEP
5 Connection Ref- 33 30 00 in accordance with or during Manager/ Approved IR H/R H/R H/R
to the specified specs Installation Site
system Engineer /
QC Engineer
Manholes, Covers & Construction
Manholes, Project Specifications Frames shall be For Each Manager/
6 Covers & Ref- 33 39 13 1.3 to 1.6 installed at exact Installation MEP
Frames or during Approved IR H/R H/R H/R
locations as per the Manager/
approved shop Installation Site
drawings Engineer /
QC Engineer
Backfilling and For Each Construction
7 Backfilling & Project Specification 31 Warning Tapes shall Installation Manager/
Warning 23 00 & 33 40 00 Part 2 be done as required or during MEP
Tapes & Part 3 and stated in Project Installation Manager/
Specifications Site
Engineer /
QC Engineer
2|Page
Construction
8 Installation Project Specifications parameters shall be Installation MEP
of Manholes 33 39 13 Part 1 Approved IR H/R H/R H/R
in accordance with or during Manager/
and Covers specified specs Installation Site
Engineer /
QC Engineer
H- Hold Point S-Surveillance R-Record N/A

Written notification required, contractor Relevant party will take continuous Documentation shall be retained by or Not Applicable
shall not proceed beyond this point or periodic survey of activity submitted to relevant party for record
without approval of consultant
SBC MC E
Sub Contactor Main Contractor Consultant Engineer
3|Page
ASTRA CONSTRUCTION
QUALITY CONTROL DEPARTMENT KADEN ROAD TRANSMISSION LINE & WATERWORKS, RIYADH
INSTALLATION CHECK LIST OF SEWERAGE PIPE INSTALLATION
1.0} Information About Item Inspected : Underground Drainage System Date :

Mechanical
2.0} Inspection checklist : AST-CL-M-002

Acceptance Criteria
Are all the Installed Materials approved by Consultant Engineer prior to
2) Installation
3) Has the approved shop drawing been utilized for Installation works
4) Check and ensure all materials used as per approved material submittal
5) All the required coordination has been done at site
6) Does the Installed Materials confirm to approved Material Submittal
7) Is pipe routing and layout as per approved drawings.
8) Is the pipe Installed in accordance with Survey Coordinates

9) Is the aligned and slope is in accordance with the approved shop drawing
10) All all the Joints Joined as required

11) Is the pipe surface neat and clean without any damages
12) Are all the tools and materials available at site for Inspection
13) Is the Area of Inspection Ready for Engineer
Name: _____________________________ Name : ______________________________
Sign: ______________________________ Sign: ________________________________

Date:______________________________ Date:________________________________
Name: _____________________________ Name: ________________________________
Sign: ______________________________ Sign: _________________________________

Date:______________________________ Date: _________________________________

Comments

GRAVITY TEST DATA SHEET

CONTRACTOR NAME : ASTRA CONSTRUCTION
PROJECT :- KADEN ROAD, TRANSMISSION LINE & WATERWORKS, RIYADH
REQUEST FOR INSPECTION No :
Date:
Area:
Test Information
System Description:
Description of Test Boundaries:
Code: BS ASTM SASO ASME Other (Specify):
Type of Pipe: Size of Pipe: Pipe Class:
Test Method: Gravity Pneumatic Other (Specify):

Test Medium:
Test Requirements
Ambient
Required Column Head: Required Test Duration:
Temperature:
Pre-Test Reviews
Piping Satisfactory Supported: Yes No (If No, Explain):
ASTRA – MEP QA/QC Engineer:

Date:
ASTRA Engineer: _________________________________________ Date: _________________________
Test Results
Test Date: Start Time: Finish Time:
Test Column Height (in mm) Drop ( if any in height):
QA/QC Engineer ASTRA Site Engineer ASTRA

Name: ______________________________ Name: ________________________________
`
Signature : ________________________ Date: _________ Signature:______________________ Date: _________

GRAVITY TEST DATA SHEET

CONTRACTOR NAME : ASTRA CONSTRUCTION
PROJECT :- KADEN ROAD, TRANSMISSION LINE & WATERWORKS, RIYADH
REQUEST FOR INSPECTION No :
Main Contractor Other trade clearance (if any)
Name: ________________________________ Name: _______________________________________
Signature: ______________________ Date: _________ Signature: ______________________ Date: ___________

Status A (Approved) Status B (Approved with Comments) Status C Revise & Resubmit
Status D (Rejected)
Comments:
Name: ____________________________________ Signature: ____________________ Date: ______________

ASTRA Contracting
Risk Assessment for Sewerage Installation
Document No: AST-SA-C-002 Revision: 0
Date Issued: 19-12-2020
Risk Assessment for Sewerage Piping Installation

1. Hazard Identification 2. Risk Evaluation 3. Risk Control
Risk Level
Likelihood
Possible Accident Action Officer
Severity
No.
Task Step Hazard Existing Risk Control Additional Risk Control Measure
Health & Persons-at-risk Follow- up Date)
• Reconfirmed the weight of load

1. Damage to crane & lifting
Assess the weight and 1. Ensure that the load is within the lorry crane capacity. by second party. Foreman /
Wrong Assessment of Weight gears due to overloading.
01.
L
CG of the load 2. Ensure that the lorry can contain the load. • Keep clear from any Supervisor
2. Injure other workers
unauthorized personnel.
1. RA Briefing for all workers. Lifting can only be carried out

Arrange proper lifting 1. Body Injury Foreman /
Wrong Selection 2. Select proper lifting gear with the recommended lifting
02.
M
4
1
gear to be used 2. Property damage Supervisor
3. Anchor Point Check gears and lifting machines.
1. To be carried out be qualified rigger

Falling from height (if rigging is
Hook up lifting gear as 2. Pipes must be strapped and secured Foreman /
required to be performed on Increase safety awareness
coordinated with Hand & finger injury 3. Appropriate PPE used (hand Glove etc.) Supervisor /
03.
M
4
1
the lorry) through safety briefing / training.
Crane operator 4. Select correct lifting gear for the task (size and capacity) Rigger
Improper handling
5. All loose items on the lorry must be secured / removed
1. Set up out rigger fully

2. Qualified Driver
• Conduct toolbox briefing.
3. Barricade lifting area Lifting Supervisor /
Lifting of pipe onto Lorry crane toppled Faulty Fatality / Bodily injury • RA briefing
4. Lifting equipment in good working condition (with valid cert), and within Lorry Crane
04.
M
5
1
Lorry. lifting gear Struck By Object Hand & Finger Injury Supplier to provide maintenance
Safe Working Load. operator
record
5. Swing slowing
6. Safe Work Practice for Manual Handling
1. Observe Speed Limit.
2. Qualified Driver.
Transport from Point A Crash Pipe Fallen Accident 3. Load must be properly secured, tied down.
Conduct Toolbox Briefing. Driver / Helper
05.
M
5
1
to Point B Pipe fell off the lorry Road traffic accident 4. All lose item must be cleared from the lorry or tied down before
transportation.
5. Firmly secured the pipe within the load capacity of the lorry crane
ASTRA CONSTRUCTION Page 1 SEWERAGE SYSTEM

ASTRA Contracting
Risk Assessment for Sewerage Installation
Document No: AST-SA-C-002 Revision: 0
Date Issued: 19-12-2020
Unloading the load Falling from height (if rigging is 1. To be carried out be qualified rigger
Foreman /
(Hook up lifting gear required to be performed on 2. Appropriate PPE used (hand Glove etc.) Increase safety awareness
Hand and finger injury Supervisor /
06.
M
4
1
as coordinated with the lorry) 3. Select correct lifting gear for the task (size and capacity) through safety briefing / training
Rigger
Crane operator) Improper handling 4. All loose items on the lorry must be secured / removed
1. Set up out rigger fully Qualified Driver

2. Barricade lifting area
3. Firm and solid ground • Conduct toolbox briefing Lifting Supervisor /
Lifting of pipe off the Lorry crane toppled Faulty Fatality / Bodily injury
4. Lifting equipment in good working condition (with valid cert), and within • RA briefing Supplier to provide Lorry Crane
07.
M
5
1
Lorry lifting gear Struck By Object Hand and Finger Injury
Safe Working Load maintenance record operator
5. Swing slowing – observed SWP
6. Safe Work Practice for Manual Handling
Falling from height (if rigging is

Load in position, required to be performed at
Lifting Supervisor to conduct Rigger and
Removal of lifting height) Hand & Finger Injury 1. Use Proper PPE
08.
L
safety briefing Signalmen on site
gears Falling lifting gears
Improper handling
ASTRA CONSTRUCTION Page 2 SEWERAGE SYSTEM

Method Statement FOR Sanitary Sewerage

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Method Statement FOR Sanitary Sewerage

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Program: Riyadh Township – KADEN Road

Project Title : RIYADH TOWNSHIP – KADEN ROAD

REV DATE PREPARED BY REVIEWED BY CHECKED BY CHECKED BY APPROVED BY

S.No. Description Page No.

4 Legislation & Codes 4

6 Definitions & Abbreviations 6

10 Detailed Construction Methodology 10

11 Inspection And Test Procedure 17

12 Safety Precautions & Hot Works 20

4. LEGISLATION AND CODES:

 Section for 33 39 13 for Manhole Covers and Frames

7.2 Project / Site Engineer

7.3 QA/QC Engineer

7.4 Safety Officer

7.5 Chief Surveyor

8.1 Materials and Their Approval:

10. DETAILED CONSTRUCTION METHODOLOGY

10.1 Preparation of Work:

10.1.4 The work place shall be clean and safe to proceed.

10.2.16 The minimum trenches width shall be as follows:

PROPERTY UNITS Type 1 Type 2

Puncture Strength N 330 420

Bursting Strength psi 290 300

Grab Strength (CD/MD) N 520/400 700/470

Min. Elongation @ Break % 70 70

11.2.2 For Gravity Test of Pipes:

Testing Medium Minimum Pressure Test Minimum Time

11.2.2b Exfiltration Gravity Sewer Test:

 Barriers as required shall be in place wherever necessary

INSPECTION AND TEST PLAN

Setting Out Project Specification Setting out shall be Each Construction

The Geotextile shall

Check List for Setting Out and Layout

1.0} Information About Item Inspected : Civil Works Date :

Pass Fail N/A Remarks

5) Is the required coordination has been done at site

6) Calibrated Survey Instruments are Available in Good Condition

7) Respective Building Coordinates Established, Checked and Verified

8) Respective Building FFL's Established and Verified

QA/QC ENGINEER ASTRA Site Engineer ASTRA

Sign: ______________________________ Sign: ________________________________

Sign: ______________________________ Sign: _________________________________

Status C Revise & Resubmit Status D (Rejected)

Name: _______________________________ Signature: ____________________ Date: ______________

QC FORM ASTRA CONSTRUCTION

1.0} Information About Item Inspected : Civil Works Date :

Pass Fail N/A Remarks

1) Foundation preparation as per soil invistagation report/recommendation.

1) Is the Material approved by Engineer, prior to installation through approved MIR

1) Is the Material approved by Engineer, prior to installation through approved MIR

2) Is the warning tape of Correct Utility with "SANITARY" text on it installed

4) Does it have Correct lift thickness

Sign: ______________________________ Sign: ________________________________

Sign: ______________________________ Sign: _________________________________

Status C Revise & Resubmit Status D (Rejected)

Name: _______________________________ Signature: ____________________ Date: ______________

QC FORM ASTRA CONSTRUCTION

 Lack of competency  Designated responsible person shall Engineer

 Conduct Toolbox meeting, review the

 Ensure personnel clearly understand Supervisor

 Haste or shortcut  Responsible person will conduct Supervisor

 Defective Equipment  Equipment must be inspected and approved. Engineer

5 Operating excavator  Banks man wearing hi-visibility vest must be

Sign: Sign: __

Sign: Sign: ___

Name: _________________ Signature: Date:

Sign: Sign: __

Sign: Sign: ___

Name: _________________ Signature: Date:

Sign: Sign: __

Sign: Sign: ___

Name: _________________ Signature: Date:

Sign: Sign: __

Sign: Sign: ___

Name: _________________ Signature: Date:

ASTRA Engineer: _________________ Date: _

Signature : ____________________ Date: _ Signature:__________ Date: _

Name: Name: _______

Signature: __________________ Date: _ Signature: ________ Date: _

Name: ______________________ Signature: Date: