method-statement-for-installation-of-hume-pipe

FOR APPROVAL
A 17.06.2020 L.C.Hai Y.H.Lee J.T.Seo For Approval

Rev Date Prepared Checked Approved Details of Revision
Owner
Owner’s Engineer
Contractor
DOOSAN HEAVY INDUSTRIES VIETNAM

Sub-Supplier
Bă´c Miê`n Trung Consultancy Investment Construction

And Trading Joint Stock Company
Project
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT
(2 X 600 MW)
Title
(Housing Complex)
Method Statement for Installation of Hume Pipe
Document No. Rev. Page No.
NS2-DD09-P0UYK-770020 A 22 Pages
RECORD OF REVISIONS
Rev. Date Page Affected Description of Revision
A 17.06.2020 All First Issue

Table of Contents
1 PURPOSE...........................................................................................................................................1
2 CODE AND STANDARD..................................................................................................................1
3 MACHINERY & EQUIPMENT..........................................................................................................1
4 PREPARATION..................................................................................................................................2
4.1 Survey work..................................................................................................................................2

4.2 Material..........................................................................................................................................2
4.3 Delivery, Storage and Handling.................................................................................................2
5 EXECUTION........................................................................................................................................2
5.1 Excavation of trench...................................................................................................................2

5.2 Compaction of Subgrade...........................................................................................................4
5.3 Installation of cradle....................................................................................................................4
5.4 Installation of hume pipe............................................................................................................5
5.4.1 Lying of hume pipe...............................................................................................................5
5.4.2 Jointing of pipes....................................................................................................................6
5.5 Backfill.........................................................................................................................................10
6 ENVIRONMENT, HEALTH AND SAFETY (EHS)......................................................................11
(Housing Complex)Method Statement for Installation of Hume Pipe
NS2-DD09-P0UYK-770020
1 PURPOSE
 This Method Statement describes the process of installation of Hume Pipe for Storm
Water System of Housing Complex Work of Nghi Son 2 Thermal Power Plant Project
located at Nghi Son, Tinh Gia District, Thanh Hoa Province.
 The statement consists of Site preparation, Equipment Supply and Installation, Material
Supply, Construction Procedure, Inspection Procedure, and Quality Assurance related to
Subcontractor’s responsibility for implementation of the whole Housing Complex Work
Package following requirements mentioned in Specification and Designs as well as the
relevant standard of the Project.
2 CODE AND STANDARD

 QCVN 07-02:2016/BXD “National Technical Regulation. Technical Infrastructure Works
Sewerage”;
 22TCN 266:2000 “Standard for construction and acceptance of bridges and culverts”;
 TCVN 4447: 2012 “Earth works - Construction, check and acceptance”;
 TCVN 9113:2012 “Reinforced concrete pipes for water draining”;
 TCVN 10799:2015 “Precast concrete support blocks”;
 Drawing No. NS2-UT01-P0UYK-762001[Housing Complex](Storm Water System)Pipe

Arrangement Plan;
 Drawing No. NS2-VK02-P0UYK-762001[Housing Complex](Storm Water System)Manhole

Plan, Section and Re-bar;
 Drawing No. NS2-VK02-P0UYK-762002[Housing Complex](Storm Water System)Details;
 MAR No. NS2-DE00-P0ZEN-169268 “MAR of Hume Pipe for Drainage System”;
 TCVN 4055: 2012 “Organization of construction activities”;
 46/2015/NĐ-CP “Decree of quality management of construction works.
3 MACHINERY & EQUIPMENT
No Description Q’ty
1 Excavator
2 Dump Truck
3 Compactor
4 Truck Mounted Crane
5 Total Staion
6 Barrier
Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 1 of

600MW) Work Item : Infrastructure Works
NS2-DD09-P0UYK-770020
4 PREPARATION
4.1 Survey work
Benchmark of the project includes:
 Benchmark system provided by the contractor;
 Secondary benchmark system.
Position point coordinate must be set out by total station and marked by suitable stakes.
4.2 Material
All reinforced concrete hume pipes must be new and perfectly sound, free from cracks,
cylindrically straight and comply to design nominal diameter and length with even texture.
4.3 Delivery, Storage and Handling

Delivery, storage and handling shall be according to the manufacturer’s recommendations,
along with the following provisions:
 Transportations, storage and handling shall at all times be performed in a manner to
avoid product damage.
 The strength of concrete sample reaches over 70% of designed strength (R28), those
products can be delivered to the site.
 Only soft slings shall be used for lifting products. Steel chains, clamps or cables shall not
be allowed lifting purposes.
 The product shall be protected during handling against impact, shocks and free fall to
avoid cracks and damages.
 Any products found to be incorrectly fabricated shall be marked and set aside.
 Any products damaged during delivery, storage or installation shall be marked by the
Contractor and set aside.
Transportation and stack of hume pipe must comply to safety requirement and under control
of contractor to minimize the inconvenience affected to the traffic and other construction
activities.
The subcontractor shall be fully responsible for the safety and security of materials transported
and stacked in the working area
5 EXECUTION
5.1 Excavation of trench
 Excavation work will be performed as per approved method statement (Refer to NS2-
DD09-P0UYK-770002 “MS for Excavation and Backfill Work”).
 Any unsuitable soil or rock, bounder, stone… which could cause point load on pipe
surface must be removed if they are encountered in trench bed. Replaced material
should be screened sand as general backfilling procedure.
 The dimensions and shape of trench as below (Table 9 of TCVN 4447:2012):

NS2-DD09-P0UYK-770020
Where:
 W = Do + 0.8 for Rein. Concrete Pipe D400
 W = Do + 1.2 for Rein. Concrete Pipe D600 & D800
 Do: The outer diameter of Rein. Concrete Hume Pipe

NS2-DD09-P0UYK-770020
5.2 Compaction of Subgrade
 Flatten the bottom of trench;
 Compact the bottom trench by compactor;
 Adjust elevation and final check;
 Inspection of this work with density test K ≥ 95%;
 The temporary drainage must be prepared and kept in whole time of installation work for
hume pipe.
5.3 Installation of cradle

 Marking location of cradle by total station.
 Use truck mounted crane to install cradles.
 Adjust the elevation of cradles before laying the hume pipe.

NS2-DD09-P0UYK-770020
5.4 Installation of hume pipe

5.4.1 Lying of hume pipe
 Laying and assembly of pipes shall conform to reference documents. Both ends of pipe
must be close controlled the elevation to comply with design;
 The bell end should point upstream and the spigot or tongue should point downstream.
This helps prevent bedding material from being forced into the bell during jointing and
enables easier coupling of pipe sections;
 Saddle shall be used for supporting pipes during installation. The elevation and slope of
pipeline is most determined by saddle;
 The ends of the pipes shall be kept closed to keep dirt, mud and foreign materials out. In
case of flooding condition, contractor shall take into account to proper method to prevent
from floating of pipe;
 Proper care shall be taken to prevent damage to the pipe’s edges;
 Laying of pipes shall commence from the lowest point of the pipeline.
 Excavator buckets shall not be used to push pipes together;
 Each successive pipe shall be kept in alignment with the previous pipe. Proper care shall
be taken to maintain true alignment during pushing a new pipe into the edge of an
already laid pipe for ease of installation, as well as to avoid any damage to the sealing

NS2-DD09-P0UYK-770020
element;

NS2-DD09-P0UYK-770020
 After cutting a pipe for construction requirements, all sharp edges shall be smoothened
by means of grinding with suitable disc or any equivalent brush;
 Use only soft slings for lifting with position of sling as below:
5.4.2 Jointing of pipes

 Rubber ring Gasket shall be provided by manufacturer, which is inserted between bell of
this pipe and spigot of other pipe to prevent from leakage;
 Connecting bell and spigot joints that are sealed with rubber ring gaskets may require
substantial force to push the pipes together;

NS2-DD09-P0UYK-770020
Steps for jointing of pipes
 Clean Bell
 Clean Spigot
 Lubricate bell (if needed)

NS2-DD09-P0UYK-770020
 Lubricate spigot (if needed)
 Lubricate Gasket (if needed)
 Install the Gasket

NS2-DD09-P0UYK-770020
 Align pipe

(Housing Complex)Method Statement for Installation of Hume
Pipe
5.5 Backfill
Backfilling work will be performed to comply with approved method statement (Refer to
NS2- DD09-P0UYK-770002 “MS for Excavation and Backfill Work”) and approved
drawings.

Pipe
6 ENVIRONMENT, HEALTH AND SAFETY (EHS)
Prior to commencement of the works, DVN will ensure that both PTW and START
Procedure are instigated, together with safe system work, practices and requirements.
For safety analysis (work description and the hazard) and how to minimize the risk
Job safety analysis
List of All Job Steps List of All Known Hazards How to Eliminate Hazards
1.Materials receiving/  Traffic incident/accident.  All materials must be inspected

Temporary storage.
and secure prior enter the site.
 Falling of materials.
 Assign traffic controller/ escort
 Slip, trip, fall, body injury
during delivery materials by trailer.
of workers.
 All lifting Equipment/devices must be
 Crane over-turn.
inspected by equipment daily
 Collision with equipment checklist.
& human.
 Lifting Operation PTW for all lifting
activities must be done prior
works execution.
 Provide sufficient of competent

riggers/flagmen/signalmen and
supervision for every lifting
activity.
 Provide barricade, warning tapes,

signboards for lifting zone and
storage area.
 Provide safe access for workers.

2.Survey Works.  Fall, slip, trip during  Always wear full PPE at all time.
location marking.
 Provide safe access at workplace.
 Stuck into the muddy area.
 Focus and concentrate all the
 Pegs splatters into the eyes. time during work execution.
 Always beware and walk

on designated access.
3.Installation of  Slip, trip and fall of workers.  Implement method statement /

cradle and pipe work.
procedures on safe crane
 Falling object from
works.
cradle, pipe and crane.
 Sufficient and strict supervision
 Cradle, pipe falling down
during works execution.
by incidents/damageable of
crane.  Always wear full PPE including
special PPE such as: ear plugs...

Pipe
 Electric shock during  Assign licensed and
using the power tools. experienced operator/ riggers.
 Equipment and  Assign experienced and

human collision. trained personnel
/workers/Flagman/ signalman.
 Oil spillage/leakage
from machine.  Keep exclusion distance. Only
authorized persons stay in
 Fire incidents from
working zone.
machine or hot work
activities.  All pipe protections must be
inspected prior using. All poor quality
of pipe protection must be removed
out of the site.
 Generator, crane must be inspected

by daily inspection checklist to
prevent/repair any damageable.
 Oil spill kit and fire extinguisher

must be available at workplace.
 All hot work activities must be

assigned competent persons with
sufficient of special training and fire
watcher.
 Provide safe access ways.

4. Excavation works.  Excavator toppled  Ensure safe access is provided to
down deep hole personnel, use hard barricades,
excavation. sign boards.
 Human caught between  All power tools and electrical

moving parts of equipment to be inspected and
excavator. color coded.
 Excavator collision with  Flagman must be assigned for

human & other each heavy equipment.
equipment.
 Suitable means of access and
 Soil collapsed. egress to be provided
 Falling object.  Operators

have to warn prior
using heavy equipment to any
 Fall down deep
personnel within the excavation
hole excavation.
area.
 Oil leakage during
 No standing inside the radius
operation equipment.
of excavator.
 Operator can’t get off the

Pipe
excavator until the engine is turned
off and property parked.
 Essential PPE must be worn.
 Heavy machinery should have

automatic reverse alarm, beacon
light.
 Separate entrance/exit for vehicles

5. Backfilling Works  Slip, trip and fall of  Implement method statement /
workers during works procedures on safe backfilling
execution. works.
 Collision between  Sufficient and strict supervision

heavy Equipment/ during backfilling works.
human.
 Wearing full PPEs at all time.
 Assign licensed and

experienced operator.
 Assign experienced and

trained workers/ flagman.
6. Soil Compaction.  Equipment movement.  Assign competent operator,
flagman, signal man.
 Equipment collision.
 Provide barricade, signboards,
 Oil leakage/ spillage.
safe access at workplace.
 Noise.
 Sufficient of supervision.
 Wearing full PPE (Including special

PPEs such as: ear plugs...) at all
time.
7.Environmental  Extreme environmental  Implement safety procedures
Conditions During
condition such as high & guidelines on heat stress.
Excavation and
backfilling Works. temperature & humidity
 Inspect excavation and adjacent
and strong wind.
areas for possible hazardous
atmosphere and any other condition
that may present a hazard.
 Suspend / stop all operations during

extreme temperature & humidity
and high wind.
8.Night Works.  Working operation of the  Must provide sufficient of

equipment may cause illumination at working area and
injury to personnel due to access ways.

Pipe
poor visibility of the area.  All Equipment must be fitted with
appropriate safety device and ensure
 Insufficient of illumination
all lights are operational not
at workplace.
obscured by dirt and mud.
 Status of worker’s healthy.
 Supervisor and safety personnel
 Slip, trip, fall of workers shall always be present for the
necessary

Pipe
because lack of illumination working.
for access and workplace.
 All workers must be worn visible PPE.
 Regular check & monitoring of

the equipment prior to use.
 Provide food and drinking water

for workers.
 Emergency response plan should

be prepared

(Housing Complex) Method Statement for Installation of Hume
Pipe
People at RFN RRN
Job/Task Cause of Adverse Effect Adverse Effect L1 S1 Mitigating Controls L2 S2 Assessment
Risk ** *
1.Mobilization  Driver  Over speed/taking  Traffic collision 4 4 U  Truck is not to be o o M Injury/ fatality &
the during with other overloaded. damage equipment
 Pedestrian
equipment to
transporting. equipment  All equipment must be tied
the site.
 Equipment on the and human. and wedged carefully.
trailer truck are not  Equipment falling  Truck shall move with low
secured. down from the speed and do not
trailer truck. overtake.
2. Survey  Surveyor &  Holding survey  Instrument falling 3 4 M  Holding instrument o o T Near Miss
work Supervisor instrument un down and hit carefully.
. carefully. workmen.  Wearing full PPE & Full
  Survey instrument set  Fall from height. body safety harness.
up at un-safe location.  Set up survey instruments
 Un-safe survey at safe location.
making location.
 Without fall protection
3. Lifting and  Crane  Non-compliance  Falling object. 4 4 U  S.T.A.R.T Meeting prior o o M Injury/ Damage
Unloading work. with lifting procedure. start lifting works. equipment/
 Operator.  Crane over-
Environment
 Rigger.  Using lifting devices turning.  Comply with lifting contamination
improperly.  Crane collision procedure/Prepared/
 Signalman.
 Poor supervision. with power line/ Planned.
 Supervisor
 Non-compliance with other equipment.  Daily inspection for crane
 Worker.
barricaded & warning  Electrocution by & lifting devices prior start
area. lightning strike/ operation.
 In-competent rigger & collision with  Strict control &
operator. power line. supervision.
 Weather in bad  Human caught  Establish the working area

Pipe

Pipe
condition (strong wind between moving by barricade/ sign boards
≥ 8-10m/s, lightning, parts of crane. & watch man.
raining...)  Wire rope/ web  Keep away from power
 Oil leakage from sling broken. line at least 6m.
crane during  Environment  Competent rigger &
operation contamination. operator.
 Weather in good condition.
 Regular monitoring of the

equipment in order to
control and prevent oil
leakage and other engine
trouble
 Oil spill kit available.
 Inspect oil hose condition

of crane
4. Installation  Crane  Non-compliance with  Falling object. 4 4 U  S.T.A.R.T Meeting prior o o M Injury/ Damage
work. lifting procedure. start Installation works. equipment.
 Operator.  Crane over-
 Rigger.  Un-inspection the turning.  Comply with lifting
lifting equipment.  Crane collision procedure/ Prepared/
 Signalman.
 Poor supervision. with power line/ Planned.
 Supervisor
 Non-compliance with other equipment.  Daily inspection for crane
 Worker.
barricaded & warning  Electrocution by & lifting devices prior start
 Welder. operation.
area. lightning strike/
 In-competent rigger & collision with  Follow load chard of crane.
operator. power line/ using  Generator & electric
power tools. equipment must be
 Weather in bad
condition  Human caught inspected.
(strong wind ≥ 8- between moving  Strict control &
10m/s,
Pipe
lightning, raining...). parts of crane. supervision.

 Oil leakage from  Wire rope/ web  Establish the working area
crane during sling/ RCP by barricade/ signboards &
operation. broken. watch man.
 Un-inspection of  Environment  Keep away from power
equipment & electric contamination by line at least 6m.
control panel/ oil leakage.  Competent rigger &
generator.  Noise. operator.
 Fire incident.  Weather in good condition.
 Provide drip tray, minimum

Oil Spill Kit for each
machine.
 Inspect oil hose condition
of crane.
 Keep away from
installation zone.
 Only authorized persons
stay in installation zone.
 Inspect quality of RCP,
cradle prior start
installation.
 Provide competent rigger
& operator.

Pipe
5. Excavation  Operator  Non-compliance with  Excavator 2 4 4  Ensure safe access is o o M Injury/ Damage to
works. Method statement. toppled down provided to personnel, use equipment
 Supervisor
 Un-authorized deep hole hard barricades, sign
 Flagman
access. excavation. boards.
 Worker
 Un-authorized  Human caught  All power tools and

Pipe
entry persons. between moving electrical equipment to be
 Un-inspected parts of inspected and color coded.
the equipment. excavator.  Flagman must be assigned
 Without fall protection,  Un-inspected for each heavy equipment.

barricade and safe the equipment.  Suitable means of access
access.  Without fall and egress to be provided.
protection,  Operators have to warn
barricade and prior using heavy
safe access. equipment to any
personnel within the
excavation area.
 No standing inside the
radius of excavator.
 Operator can’t get off the
excavator until the engine
is turned off and property
parked.
 Essential PPE must be
worn.
 Heavy machinery should
have automatic reverse
alarm, beacon light.
 Separate entrance/exit for
vehicles.

Pipe
Frequency Severity Risk Factor Number (RFN) Residual Risk Number (RRN)
1: Unlikely/Improbable 1: Negligible 1-2: Trivial/Acceptable 1-2: Trivial/Acceptable
2: Remote 2: Slight 3-5: Tolerable 3-5: Tolerable
3: Quite Possible/Occasional 3: Moderate 6-9: Moderate/Acceptable with review 6-9: Moderate/Acceptable with review
4: Likely/Probable 4: Critical/High 10-15: Substaintial 10-15: Substaintial

5: Very Likely/Frequent 5: Catastrophic/Very High 16-25: Intolerable/Unacceptable 16-25: Intolerable/Unacceptable
* Prepare Job Safety Analyis and Safety Verification
Check list when RRN is  6
** Prepare Safety Verification
Check list when RFN is  6

L1: Likelihood as is
L2: Likelihood with mitigating controls in place
S1: Severity as is
S2: Severity with mitigating controls in place


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FOR APPROVAL

A 17.06.2020 L.C.Hai Y.H.Lee J.T.Seo For Approval

DOOSAN HEAVY INDUSTRIES VIETNAM

Bă´c Miê`n Trung Consultancy Investment Construction

Document No. Rev. Page No.

Rev. Date Page Affected Description of Revision

A 17.06.2020 All First Issue

2 CODE AND STANDARD..................................................................................................................1

3 MACHINERY & EQUIPMENT..........................................................................................................1

4.1 Survey work..................................................................................................................................2

5.1 Excavation of trench...................................................................................................................2

2 CODE AND STANDARD

 TCVN 4447: 2012 “Earth works - Construction, check and acceptance”;

 TCVN 9113:2012 “Reinforced concrete pipes for water draining”;

 TCVN 10799:2015 “Precast concrete support blocks”;

 Drawing No. NS2-UT01-P0UYK-762001[Housing Complex](Storm Water System)Pipe

 Drawing No. NS2-VK02-P0UYK-762001[Housing Complex](Storm Water System)Manhole

 Drawing No. NS2-VK02-P0UYK-762002[Housing Complex](Storm Water System)Details;

 MAR No. NS2-DE00-P0ZEN-169268 “MAR of Hume Pipe for Drainage System”;

 TCVN 4055: 2012 “Organization of construction activities”;

 46/2015/NĐ-CP “Decree of quality management of construction works.

3 MACHINERY & EQUIPMENT

4 Truck Mounted Crane

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 1 of

 Secondary benchmark system.

4.3 Delivery, Storage and Handling

 The dimensions and shape of trench as below (Table 9 of TCVN 4447:2012):

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 2 of

 W = Do + 1.2 for Rein. Concrete Pipe D600 & D800

 Do: The outer diameter of Rein. Concrete Hume Pipe

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 3 of

 Compact the bottom trench by compactor;

 Adjust elevation and final check;

 Inspection of this work with density test K ≥ 95%;

5.3 Installation of cradle

 Use truck mounted crane to install cradles.

 Adjust the elevation of cradles before laying the hume pipe.

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 4 of

5.4 Installation of hume pipe

 Proper care shall be taken to prevent damage to the pipe’s edges;

 Excavator buckets shall not be used to push pipes together;

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 5 of

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 6 of

5.4.2 Jointing of pipes

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 7 of

 Lubricate bell (if needed)

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 8 of

 Lubricate Gasket (if needed)

 Install the Gasket

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 9 of

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 10 of

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 11 of

1.Materials receiving/  Traffic incident/accident.  All materials must be inspected

 Provide sufficient of competent

 Provide barricade, warning tapes,

 Provide safe access for workers.

 Always beware and walk

3.Installation of  Slip, trip and fall of workers.  Implement method statement /

Project : Nghi Son 2 BOT Thermal Power Plant( 2 x Page 12 of

 Equipment and  Assign experienced and

 Generator, crane must be inspected

 Oil spill kit and fire extinguisher

 All hot work activities must be

 Provide safe access ways.