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Energy 162 (2018) 1169e1182

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Energy
journal homepage: www.elsevier.com/locate/energy

A comprehensive study of properties of paraffin phase change


materials for solar thermal energy storage and thermal management
applications
Samer Kahwaji a, Michel B. Johnson b, Ali C. Kheirabadi c, Dominic Groulx b, c,
Mary Anne White a, b, *
a
Department of Chemistry, Dalhousie University, PO Box 15000, Halifax, Nova Scotia B3H 4R2, Canada
b
Clean Technologies Research Institute, Dalhousie University, PO Box 15000, Halifax, Nova Scotia B3H 4R2, Canada
c
Department of Mechanical Engineering, Dalhousie University, PO Box 15000, Halifax, Nova Scotia B3H 4R2, Canada

a r t i c l e i n f o a b s t r a c t

Article history: Paraffins are useful as phase change materials (PCMs) for thermal energy storage (TES) via their melting
Received 3 April 2018 transition, Tmpt. Paraffins with Tmpt between 30 and 60  C have particular utility in improving the effi-
Received in revised form ciency of solar energy capture systems and for thermal buffering of electronics and batteries. However,
13 July 2018
there remain critical knowledge gaps concerning the properties of paraffin PCMs, including their long-
Accepted 8 August 2018
Available online 13 August 2018
term reliability and chemical compatibility. Therefore, we have undertaken a thorough, comprehen-
sive study of the thermophysical properties, long-term stability and chemical compatibility of six widely
useful paraffin PCMs. The PCMs investigated include three pure alkanes, nonadecane, eicosane, docosane,
Keywords:
Phase change material
and three commercial blends of paraffin waxes. For each PCM, we accurately determined Tmpt, the latent
PCM heat of fusion, the density of the solid phase and the temperature dependences of the heat capacity and
Paraffin thermal conductivity. For the first time, we show the thermal stability of the PCMs after 3000 melt-freeze
Thermal properties cycles, and their chemical compatibilities with 17 different metallic and plastic materials used for
Thermal energy storage encapsulation and in composites and fillers. These results provide necessary information to improve
energy modeling and analysis for existing and emerging TES applications, and guide the selection of
reliable paraffin PCMs and encapsulation materials for such applications.
© 2018 Elsevier Ltd. All rights reserved.

1. Introduction melting volume change [1,22e25]. Paraffin PCMs can be classified


in two categories according to their chemical composition: pure
The high latent heats of phase change materials (PCMs) can straight chain alkanes (with the general formula CnH2nþ2), or
greatly improve solar thermal energy storage (TES) in conventional blends of alkanes and other hydrocarbons, commonly referred to as
solar energy capture systems [1e4] and reduce energy costs by “paraffin wax” [26]. Blends are most commonly used in TES appli-
effective thermal management in the built environment [5e12]. cations because they are less expensive than pure alkanes and their
Paraffins can also fulfill a need for new methods to cool electronic transition temperatures can be tailored to a given application by
devices [13e17] and high-power batteries [14,18e21]. Paraffins are mixing alkanes of different chain lengths. In general, both the heats
exceptional PCMs for energy storage and passive cooling due to of fusion and melting temperatures of paraffins increase as the
many favourable factors: high latent heat of fusion; availability in a number of carbon atoms in the alkyl chain is increased.
wide transition temperature range; low cost; and desirable physical Given their broad range of melting temperatures, paraffins have
and chemical properties, including congruent melting with little or been explored for various TES applications. The present work
no thermal hysteresis, relatively low vapour pressure and small focusses on paraffin PCMs with melting temperatures between 30
and 60  C, with significant applications in two different fields of
TES: in residential solar thermal systems [1e4,23,24,27,28], and in
passive thermal management systems and heat sinks [14,29e38].
* Corresponding author. Department of Chemistry, Dalhousie University, PO Box
15000, Halifax, Nova Scotia B3H 4R2, Canada. In both areas, paraffins are among the most-investigated PCMs but
E-mail address: mawhite@dal.ca (M.A. White). there remain significant gaps in knowledge concerning their

https://doi.org/10.1016/j.energy.2018.08.068
0360-5442/© 2018 Elsevier Ltd. All rights reserved.
1170 S. Kahwaji et al. / Energy 162 (2018) 1169e1182

Passive cooling with PCMs can also improve the efficiency of


Nomenclature photovoltaic panels; their efficiency and power output is consid-
erably reduced as the operational temperature of the cells increases
as thermal diffusivity of solid phase [52]. A PCM integrated into the photovoltaic panels absorbs the
Cp heat capacity at constant pressure excess heat generated from solar radiation and reduces the tem-
Cp,l heat capacity at constant pressure of liquid phase perature of the cells, therefore providing an effective passive
Cp,s heat capacity at constant pressure of solid phase thermal buffering method and improving their efficiency. Since
CR corrosion rate 1978 [53], many numerical and experimental studies have inves-
DfusH latent heat of fusion tigated the influence of PCMs on the temperature control and on
DSC differential scanning calorimetry the efficiency of photovoltaic panels [53e63]. Paraffin PCMs and
kl thermal conductivity of the liquid phase their composites (e.g. graphite-infused paraffin [61] or copper ox-
ks thermal conductivity of the solid phase ide (CuO) nanoparticles-enhanced paraffin [63]) have been shown
rl mass density of the liquid phase to improve the efficiency of the photovoltaics, sometimes by more
rs mass density of the solid phase than 10% [61]. When integrating the PCMs into the photovoltaic
PCM phase change material panels, paraffins were filled in containers made of materials such as
PPMS physical property measurement system aluminum and Perspex (cast acrylic) [62], or containers 3D-printed
TES thermal energy storage using ABS plastic [63].
Tmpt melting temperature PCMs are also useful for thermal buffering of high-power bat-
Tonset onset of DSC thermal anomaly teries [14,18,19,21,64,65]. With the development of high energy-
density batteries to power electric vehicles and electrical power
storage devices, there is an increasing interest in efficient thermal
management systems to regulate the temperature of batteries to
thermophysical properties, including cyclability and chemical prevent overheating. Several studies have shown that paraffins
compatibility, thus motivating the present work. with Tmpt ¼ 30e60  C can potentially maintain the temperature of
In residential thermal applications, PCMs with melting tem- batteries below the upper operational limit (50e60  C for NiMH
peratures Tmpt ¼ 30e60  C are particularly useful for solar water and Li-ion batteries [21]), therefore improving their performance
heating systems and for integration with heat pumps [2,4,39e46]. and extending their lifetime. For example, a thermal management
In solar water heating systems, paraffins in storage tanks provide a system based on a nickel foam-paraffin composite reduced the
high density of thermal energy and improve the system perfor- surface temperature of a high powered lithium-ion battery by
mance while reducing the size and cost. For example, a study about 31% as compared to natural air cooling [66]. A comparison
showed that paraffin with Tmpt ¼ 55  C filled in a jacketed shell- between the performance of paraffin-expanded graphite compos-
type tank can increase the stored thermal energy of the solar wa- ites with different melting temperatures [67] demonstrated that a
ter heating system by up to 39%, increasing its efficiency by 16% and composite with Tmpt ¼ 40e45  C has the best performance in
extending the solar heater hot water supply time by up to 25% [4]. regulating the temperature of the battery.
In another study, the addition of commercial grade paraffin wax Overall, studies based on numerical simulations and experi-
with Tmpt ~55  C to an evacuated tube collector/storage (ETC/S) ments performed on prototypes or small-scale systems demon-
system helped to regulate the temperature of the heating medium, strate that paraffin PCMs with Tmpt ¼ 30e60  C hold promise for
and to extend the operating time of the solar system by increasing improving the performance of existing solar thermal systems and
the amount of useful heat by up to 79% [45]. Similarly, PCMs with for developing efficient thermal management units. To our
Tmpt ¼ 30e60  C can improve the efficiency of heat pumps used for knowledge, commercial PCM-based solar thermal systems and heat
space and water heating and of air conditioners, as well as reducing sinks are not yet available. To advance to the stage where these
their costs of operation by peak-load shifting [44,47,48]. Paraffin PCMs are reliably implemented in such applications, three key is-
wax with Tmpt ¼ 39e42  C added to the water tank of a prototype sues regarding the properties of paraffins themselves remain to be
heat recovery room air-conditioner system increased the heat addressed. (1) It is important to assess the long-term thermal sta-
retention time by 21% and increased the coefficient of performance bility of paraffins to ensure that their thermal properties, specif-
of the air conditioner by up to 9.8% [48]. ically their Tmpt and latent heat of fusion, remain unchanged when
In addition to TES applications in the built environment, several they undergo thousands melt-freeze cycles, as they are expected to
recent studies propose paraffin PCMs with Tmpt ¼ 30e60  C for do in the designated applications. (2) Equally important is the long-
passive cooling of electronics, photovoltaics and batteries term chemical stability of the paraffins with materials used both for
[14,30e38,49]. Most investigations related to passive cooling of their containment, and as fillers to enhance their thermal con-
electronics with PCMs focus on the incorporation of a PCM in heat ductivities. Reports to date of such experiments are, typically, based
sinks and the influence on the transient thermal performance of on short-term investigations and it is not possible to elucidate the
electronic devices, using both experimental and numerical ap- long-term behavior of the PCMs from these studies. (3) Accurate
proaches [30e37,49,50]. A heat sink fabricated from a form-stable and comprehensive knowledge of the thermophysical properties of
composite consisting of sintered copper powder and paraffin the PCMs is also needed to improve the reliability of numerical
(with Tmpt ~ 53  C) was shown to be more efficient than a conven- studies: while energy modeling and analysis of systems containing
tional aluminum heat sink in regulating the temperature and PCMs is very common in this field, the confidence in the modeling
improving the brightness of high-power LEDs [51]. A PCM-based of PCMs behavior remains at a very low level [68,69]. One key
TES system is particularly favourable for portable electronics parameter that can improve this confidence is the use of accurate
where the size of the cooling system is greatly restricted by the values for the PCMs thermophysical properties in these models
dimensions of the device. In a recent study, the influence of eico- [69].
sane (Tmpt ~ 36  C) on the thermal performance of a commercial Although paraffins are the most-used organic PCMs, the three
tablet computer was investigated experimentally, showing that issues highlighted above remain largely overlooked in the available
eicosane can reduce the temperature of the back cover hotspot by literature. For instance, the long-term thermal stability of paraffins
up to 20  C [38]. has not been explicitly investigated. Thermal stability studies of
S. Kahwaji et al. / Energy 162 (2018) 1169e1182 1171

pure alkanes have focused on composites and microencapsulated DfusH and the heat capacity, can increase the deviations between
materials [70e73], whereas thermal cycling studies of commercial simulation and reality. Consequently, when a given PCM is
waxes, limited to just 1500 cycles, showed that some blends are not considered for a given application, a complete characterization of
reliable for long-term applications [74e76]. If PCMs are to be used its thermal properties is imperative.
in energy storage applications or other consumer products Therefore, the main objective of this work is to address the is-
[1,33,77,78] where they will undergo many melt-freeze cycles per sues related to the properties of paraffin PCMs to provide infor-
day, it is critical to know their thermal stability over thousands of mation that improves the accuracy of numerical modeling and
cycles [69]. thereby bridge the gaps between research and implementation of
It is equally important for successful applications to know the these PCMs in actual TES systems. The present work presents a
chemical compatibility of a potential PCM with containment ma- comprehensive and accurate study of the thermophysical proper-
terials, or with materials in the surroundings of the TES unit in case ties, long-term reliability and chemical compatibility of six impor-
of accidental leakage. Corrosion immersion tests are normally tant paraffin PCMs. In particular, we indicate shortcomings in
performed to determine the chemical compatibility, but most of the ignoring chemical compatibility with some materials and in taking
available PCM results are limited to salt hydrates [79e84] and fatty data for commercial paraffin blends at face value. The PCMs
acid PCMs [81,85e87]. One limited study [88] investigated the investigated include three pure alkanes, namely nonadecane
compatibility of paraffin waxes with Tmpt ¼ 20e26  C with four (C19H40), eicosane (C20H42), docosane (C22H46), and three paraffin
different types of industrial plastics and another with one com- waxes (CnH2nþ2 with n ¼ 24e36) with different melting tempera-
mercial paraffin product [86]; there are no comprehensive reports tures. The selected paraffins are potentially useful for solar thermal
of the compatibility of paraffin PCMs with containment materials. and thermal management applications, as discussed above. For
Moreover, as new and unconventional materials are being used in each PCM, we report Tmpt, DfusH, and sort out origins of discrep-
paraffin PCMs containers, such as Al laminated foil [38], cast acrylic ancies for literature values. We also determined the density and
[62] and ABS plastic [63], it is important to evaluate the compati- thermal diffusivity of the solid phase, and the temperature de-
bility of these materials with the PCMs. Furthermore, knowledge of pendences of the heat capacity and thermal conductivity, both in
chemical compatibility is important for the development of the solid and liquid phases. Knowledge of these properties is
paraffin-based composites. As reported above, a large number of essential for accurate design and numerical modeling of a TES
studies explored paraffin-metal composites as a means to improve system [6,21,69,96]. For the first time, the thermal conductivities of
the thermal conductivity and heat transfer of the PCM. Paraffins solid and liquid paraffin PCMs are reported over a broad tempera-
impregnated into copper, aluminum and nickel foams, or mixed ture range. In addition, the thermal stability of relatively large
with fibers and fillers of these metals are typical examples of such samples of PCMs (~2 g, compared to a few mg as usually used when
composites and show promise for increasing heat transfer cycling is done with a differential scanning calorimeter) after 3000
[17,66,89e91]. Studies on these composites usually report on their melt-freeze cycles was determined using a custom-built thermal
preparation methods, on the fraction of absorbed PCM and on the cycler [97]. The chemical compatibilities with seventeen different
effect of metallic structures on the thermal conductivity or heat metallic and plastic materials, covering a wide range of applications
transfer rate. A critical parameter not considered is the chemical and including materials found in modern electronic devices (e.g.
compatibility of the paraffin PCM with the metals of the foam or the magnesium alloy) and in composites, were also determined. The
fibers. This is especially important if the composites are used in results of this study complement our previous comprehensive
long-term TES applications: if paraffins react with these materials, study of fatty acid PCMs in a similar Tmpt range [87]. The results
even at slow rates, this could be detrimental to the thin fibers or provide essential information to facilitate the selection of a PCM
thin network wires of the metal foams. Consequently, knowledge of suitable for a specific application, as well as recommendations on
the chemical compatibility and corrosion rates of the PCM with compatible materials and data necessary to accurately evaluate the
potential materials of foams and fillers is imperative for the viability and effectiveness of incorporating the selected PCM in TES
development of reliable composites. systems, especially for residential and passive cooling applications.
Concerning the thermophysical properties: extensive reports of
the transition temperature, Tmpt, and latent heat of fusion (or so- 2. Experimental methods
lidification), DfusH, of pure alkane paraffins and many commercial
paraffin waxes PCMs exist [22,23,26,92e94], but discrepancies 2.1. Phase change materials
abound, especially for commercial waxes for which properties are
often quoted within a range of values. Other properties, such as the The paraffin PCMs investigated in this study are listed in Table 1,
temperature dependence of the heat capacity and of the thermal along with the supplier and their stated purity. The PCMs investi-
conductivity have not been reported for most paraffin PCMs. Pre- gated include three pure alkanes, viz. nonadecane, eicosane and
cise knowledge of these thermophysical properties is particularly docosane, and three commercial blends of alkanes (CnH2nþ2 where
important to improve the reliability of numerical simulations n ¼ 24e36) with different melting temperatures. Samples were
which are commonly performed to optimize the design of a TES used as-supplied without additional purification.
system and assess the effectiveness of the PCM [69]. A recent study
on the performance of a PCM floor investigated the effect of using 2.2. Determination of thermophysical properties
inaccurate values of latent heat of fusion and melting temperature
on the outcome of the numerical simulations [95], showing that the A TA Instruments Q200 differential scanning calorimeter (DSC)
simulated surface temperature of the PCM floor changes consid- was used to determine the latent heat of fusion, DfusH, the melting
erably when a more accurate value of Tmpt of the fatty acid PCM is temperature, Tmpt, and the heat capacity at constant pressure as a
used [95]. Compared to fatty acids which, in general, have a sharp function of temperature for each PCM. Prior to each set of experi-
solid-liquid transition [87], paraffins and especially commercial ments, the DSC was calibrated by measuring DfusH and Tmpt of a
blends have a broader solid-liquid transition and possibly a solid- high-purity indium standard (DfusH ¼ 28.71 J g1 and
solid transition close to the melting point. Therefore, Tmpt of 
Tmpt ¼ 156.6 C [98]). A PCM sample of mass between 5 and 10 mg
paraffin PCMs can be especially prone to misinterpretation. In was sealed in a standard DSC aluminum pan, placed inside the DSC
addition to errors in Tmpt, errors in other PCM parameters, such as cell and measured. Helium was used as the purging gas inside the
1172 S. Kahwaji et al. / Energy 162 (2018) 1169e1182

Table 1
Paraffin PCMs investigated in this work.

PCM Paraffin type/Chemical Formula Supplier Purity

Nonadecane Pure/C19H40 Alfa-Aesar 99%


Eicosane Pure/C20H42 Sigma-Aldrich 99%
Docosane Pure/C22H46 Sigma-Aldrich 99%
Paraffin wax 48 (PW48) Blend/CnH2nþ2 n ¼ 24e36 Sigma-Aldrich N/A
Paraffin wax 52 (PW52) Blend/CnH2nþ2 n ¼ 24e36 Sigma-Aldrich N/A
Paraffin wax 58 (PW58) Blend/CnH2nþ2 n ¼ 24e36 Sigma-Aldrich N/A

DSC cell, with a flow rate of 25 mL min1. The melting point, Tmpt, measurements of Tmpt and DfusH by DSC.
was determined from scans at 2 K min1 whereas DfusH was To check the chemical compatibility of the PCMs, 17 potential
determined from measurements performed at heating and cooling encapsulating/contact materials were immersed in liquid PCMs and
rates of 10 K min1, as recommended for high-accuracy determi- their corrosion rates were evaluated gravimetrically, following the
nation of these properties [99]. (In each case, the indium standard procedures described elsewhere [87] and the recommendations of
was determined at that same heating rate). For DH, five melt-freeze ASTM G1 Standard [101]. The materials selected for the chemical
cycles were performed for each PCM and the averages (from compatibility studies, listed in Table S1 of Supplementary Materials,
melting peak areas) are reported here for DfusH. The melting point include 9 metals and metal alloys, 7 plastics and an aluminum
temperatures were generally measured after the five cycles for laminated foil. The Al laminated foil consists of a thin Al foil
measurement of DfusH. Typical uncertainties for this DSC system are sandwiched between two layers of nylon and cast polypropylene
±10% for DfusH and ±1.5  C for Tmpt. using adhesive, with a total approximate thickness of 100 mm. The
The heat capacity at constant pressure as a function of tem- materials chosen cover a wide range of materials that can be used
perature, Cp(T), was measured using the same TA Instruments Q200 for PCM containment and found in different applications, particu-
DSC following published methodology [87] and the guidelines of larly in solar heating systems (Cu, Al, stainless steel) and portable
ASTM Standard E1269-11 [100] for measuring heat capacity by DSC. electronics (e.g. Cu, Mg AZ91D, polycarbonate). The list also in-
The heat capacities of both the solid (Cp,s) and liquid (Cp,l) phases cludes metals (Cu, Al, Ni) used in paraffin-based composites or as
were measured, and the estimated uncertainty of the values re- fillers for thermal conductivity enhancement [66,89e91,102].
ported here is ±10% [97]. Coupons from the selected materials were cut (length ~ 2 cm,
The temperature-dependent thermal conductivity, k(T), of each width ~ 0.5 cm, thickness between 0.1 and 1.6 mm) and cleaned as
PCM was determined from the thermal conductance measured described elsewhere [87]. The total surface area was calculated
with the thermal transport option (TTO) of a Quantum Design from the dimensions of each coupon measured with a Vernier
Physical Property Measurement System (PPMS). All measurements caliper (uncertainty ± 0.02 mm) and the coupon's mass was deter-
were carried out in vacuum, in steady-state conditions [87,97,99]. mined with a high-accuracy balance (±0.02 mg). Each coupon was
The PCM sample was filled in a custom-built fluid cell [87,97] and immersed in liquid PCM contained in a screw-cap glass vial and
the thermal conductance of the assembly, Ktotal, was measured placed in an oven at 75  C. Corrosion tests in liquid PCMs provide
through the solid-liquid phase transition of the PCM, within the corrosion rates for more extreme conditions than in most thermal
temperature range 0e100  C. The thermal conductance of the energy storage applications, where the PCM cycles between solid
empty cell was then subtracted from Ktotal to give the thermal and liquid and does not remain at high temperatures for long times.
conductance of the PCM, KPCM. The thermal conductivities of the The corrosion rate, CR, for each material was calculated after 1, 6
solid, ks, and liquid, kl, phases were calculated from KPCM and the and 12 weeks of immersion from the change in mass of the
known dimensions of the sample. The uncertainties in the immersed coupon, Dm, according to [101]:
measured values of the thermal conductivities are within 15% at
room temperature, as determined from measurements of standard Dm
CR ¼ (1)
materials with known thermal conductivities [97]. A$Dt
In addition to the thermal properties, the densities of solid
where A is the total surface area of the coupon and Dt is the time
PCMs, rs, at room temperature (23  C) were measured, using a
period since the prior mass measurement. The corrosion rates re-
10 mL glass pycnometer filled with distilled water with a small
ported here are in units of mg cm2 yr1. In addition to measuring
amount of surfactant (less than 50 mL) to prevent the formation of
the mass loss, each coupon was inspected at the different immer-
bubbles. Since paraffins do not dissolve in water, the density was
sion times to look for visible changes such as corrosion, pitting,
determined from the volume of the solid PCM sample, equal to the
surface oxidation or coloration, bubbling and swelling.
volume of the water displaced, and the mass of the PCM as
measured with a high-accuracy balance (±0.02 mg).
3. Results and discussion
2.3. Thermal reliability and chemical compatibility
3.1. Thermophysical properties
The long-term thermal stability of the paraffins was determined
here using a custom-built thermal cycler [97] that was pro- The measured melting temperatures, Tmpt, and latent heats of
grammed to heat and cool a sample (ca. 2 g) of each PCM through fusion, DfusH, of all PCMs investigated are listed in Table 2. The
its phase transition, typically from 10 to 90  C (i.e., well above the melting temperatures were determined from the onset points of
melting point) and back. A holding time of about 10 min was used the endothermic peaks of the DSC thermograms (Fig. 1). For all
when the sample cell reached 10  C and ensured complete solidi- paraffins except eicosane, two endothermic peaks were observed
fication of the PCM. Each PCM was cycled for a total of 3000 melt- upon heating (Fig. 1): the peak at the lower temperature with lower
freeze cycles, exceeding the recommended minimum of 1000 cy- intensity corresponds to a solid-solid (ordered-rotator) phase
cles [22,39]. After a given number of cycles, aliquots were taken for transformation [103]. Eicosane only exhibited an abrupt solid-solid
S. Kahwaji et al. / Energy 162 (2018) 1169e1182 1173

Table 2
Measured values of Tmpt and DfusH, along with comments, for the paraffin PCMs. The ranges of values of Tmpt and DfusH reported in the literature for the pure paraffins are
shown in parentheses [26,93,105]. For the blends, the ranges of Tmpt as specified from the supplier (Sigma-Aldrich) are shown in parentheses.

PCM Tmpt ( C) DfusH (J g1) Comments

Nonadecane 31.8 ± 1.5 (30.8e32) 181 ± 18 (163e222) The solid-solid transition is at T ~ 22  C and is clearly discernible from the solid-liquid
transition.
Eicosane 37.5 ± 1.5 (35.4e36.9) 246 ± 25 (217e251) The solid-solid transition was only observed as an abrupt exothermic peak upon cooling.
Docosane 43.8 ± 1.5 (42.9e44.1) 234a ± 23 (154e253) Up to 40% of DfusH is a contribution from the solid-solid transition.
PW48 48.2 ± 1.5 (53e57) 156 ± 16 Tmpt is well below the melting temperature range specified by the supplier.
PW52 51.8 ± 1.5 (58e62) 171 ± 17 Tmpt is well below the melting temperature range specified by the supplier.
PW58 57.7 ± 1.5 (65) 197a ± 20 DfusH includes contribution from solid-solid transition. Tmpt is well below the melting
temperature range specified by the supplier.
a
Includes contribution from solid-solid transition very close to the melting point.

Fig. 1. The DSC thermograms measured on heating at a rate of 2 K min1 show two endothermic peaks for all investigated PCMs except eicosane. Where present, the peak at the
lower temperature for each PCM corresponds to a solid-solid transition. The melting temperatures, Tmpt, were determined from the onset temperatures of the higher-temperature
peak, which is the melting transition.

transition on cooling the melt, at about 3 K below the liquid-solid temperature that might be different from the intended tempera-
transition temperature, as also reported elsewhere [104]. In each ture of the application. It is possible that this contribution is
case, the main endothermic peak in the DSC thermogram on included in some of the reported values of DfusH of paraffin PCMs,
heating corresponds to the solid-liquid transition. Since the solid- especially if the thermogram had been measured at a high heating
solid transition is also endothermic upon heating, it contributes rate where two close endothermic peaks merge into one broad
to the thermal energy storage capacity of the PCM, although at a peak. For example, for nonadecane, if the endothermic contribution
1174 S. Kahwaji et al. / Energy 162 (2018) 1169e1182

of the solid-solid transition around T ¼ 22  C (Fig. 1) is added to the supplier (see Table 2) were higher than determined here: their
DfusH, the total value would be 215 J g1, which is close to the re- specified ranges are in good agreement with the measured peak
ported value of DfusH of 222 J g1 [26]. Table 2 reports only values of temperatures (see Fig. 1), although onset temperatures are more
DfusH, the latent heat of fusion found from the melting peak, for the representative of melting points [99]. This finding, along with the
PCMs, except docosane and paraffin wax PW58 where the solid- observation that inclusion of solid-solid transitions in DH can
solid transition peaks were too close to the melting peaks to overestimate the thermal energy storage capacity of some paraffin
objectively separate their contributions. The solid-solid contribu- PCMs, indicates the importance of thorough measurements to
tions are estimated to be about 25% of DfusH for the commercial provide more accurate properties of PCMs for reliable numerical
waxes and up to 40% for docosane [105]. In general, the latent heats simulations.
of fusion of the PCMs studied here are high, and higher for the pure The densities of solid PCMs, rs, also were measured (~0.8 g cm3
alkanes than for the blends, with DfusH ~150e200 J g1 for the for all; see below). Nonadecane, eicosane and docosane have
blends and >200 J g1 for pure paraffins. As expected, the melting similar liquid densities, 0.76 g cm3 at 60  C, as reported elsewhere
transition of the blends is broader than for pure alkanes, with a full [94]. The measured values of rs, along with values measured for Cp,s
width at half maximum (FWHM) of the peak almost double when and ks, were used to calculate the thermal diffusivities of the solid
comparing, for example, PW52 (FWHM ~ 6  C) to nonadecane phase, as, for each PCM (as ¼ ks/(Cp,s  rs)).
(FWHM ~ 3  C; heating rate of 2 K min1). The values reported for Fig. 2 shows the specific heat capacities as a function of tem-
Tmpt and DfusH for the pure alkanes are within the range of values perature, Cp(T), as measured by DSC through the transition points of
reported in the literature [26,93,94,105], as shown in Table 2. the PCMs. For comparison, Cp values reported for pure paraffins in
However, for the commercial waxes, the melting points specified by Refs. [26,105e108] are also included. The heat capacities of the solid

Fig. 2. Temperature-dependence of the specific heat capacities at constant pressure, Cp (T), of the six paraffin PCMs measured in the present work (solid line). Singularities are
observed in the regions of the transitions and data points in this region are not shown. The few available literature values of Cp for pure paraffins are also included: from Ref. [26],
from Ref. [105], △ from Ref. [106] and from Refs. [107,108].
S. Kahwaji et al. / Energy 162 (2018) 1169e1182 1175

phase, Cp,s, of the pure alkanes are between 1.7 and 2.0 J K1 g1, general, our results show that neither ks nor kl has a strong
and are generally lower than the heat capacities of the liquid phase, temperature-dependence within the range of temperature
Cp,l (2.2e2.5 J K1 g1). For the commercial paraffin waxes, there is a considered here. As expected for organic PCMs, the values of k are
smaller difference between Cp,s and Cp,l, and their values are similar generally low. Therefore, in applications using large quantities of
to those of the pure alkanes, ca. 2.0 J K1 g1. The specific heat ca- paraffin PCMs where rapid charging and discharging are required,
pacities of the paraffin PCMs are comparable to those of fatty acids the TES system must be designed to enhance the heat transfer, or
[87]. else high-thermal conductivity fillers must be added, as discussed
The thermal conductivities of the PCMs measured between ~0 above and elsewhere [109]. For smaller-scale TES units, such
and 90  C are shown in Fig. 3 for both the solid and liquid phases. measures might not be necessary [110].
The transition between the two phases can be clearly seen with the
drop in the thermal conductivity as the paraffin melts, and is 3.2. Thermal stability
generally in agreement with the Tmpt determined from DSC ex-
periments (indicated by the arrows in Fig. 3). Among the six PCMs To determine the long-term stability of the thermophysical
investigated, eicosane and docosane have the highest thermal properties of the PCMs, the influence of thermal cycling on DfusH
conductivities in the solid phase, with ks between 0.40 and and Tmpt was investigated. A total of 3000 melt-freeze cycles were
0.50 W K1 m1. The values of ks for nonadecane and eicosane are performed for each PCM. This is the first report of longer-term
comparable to those measured by the hot-wire technique [107,108]. thermal cycling (exceeding 1500 cycles) for paraffins. After a
The thermal conductivities of the liquid phase, kl, are similar for all given number of cycles, values of DfusH and Tmpt were determined
PCMs, around 0.20 W K1 m1. However, there are some differences and compared to DfusH and Tmpt of a virgin sample. The cycling
between our values of kl and the values reported for the three pure results in Fig. 4 show that all six PCMs are thermally stable, with no
alkanes [94,106e108], likely due to differences in techniques. In significant variations in DfusH and Tmpt over 3000 cycles. Here, we

Fig. 3. Thermal conductivity, k, as a function of temperature for the solid ( ) and liquid ( ) PCMs measured by PPMS. The arrows indicate Tmpt of the PCM. Where reported, thermal
conductivity values for pure paraffins from other studies are also included: from Ref. [107], from Ref. [106], from Ref. [108], from Ref. [94] and from Ref. [111].
1176 S. Kahwaji et al. / Energy 162 (2018) 1169e1182

Fig. 4. Thermal stability of the PCMs after 3000 melt-freeze cycles. The values of DfusH ( ) and Tmpt ( ) are shown as a function of thermal cycle number. The solid lines correspond
to DfusH and Tmpt of a virgin sample, and the dashed lines show the range of their uncertainties: ±10% for DfusH and ±1.5  C for Tmpt.

assessed the thermal stability by thermally cycling the paraffins up liquid PCM at 75  C. As in the case of thermal stability tests, the
to 90  C, well above their melting point. Such a procedure is temperature at which the chemical compatibility studies were
important because in applications such as in solar thermal collec- conducted is well above the melting temperature, as a good rep-
tors or in passive cooling of photovoltaics, the rise in PCM tem- resentation of the temperature at which the PCMs might be oper-
perature is usually uncontrolled and might exceed the melting ating in actual applications. Based on the recommendations
temperature for extended periods. Previous reports on commercial adapted from Ref. [112] and outlined in Table S2 (Supplementary
paraffins with Tmpt ¼ 40e60  C showed that some waxes can Materials), a material is suitable for long-term use in contact with
withstand thermal cycling, with no significant changes to their a PCM if jCRj due to degradation is less than 10 mg cm2 yr1. Note
thermal properties after 1500 cycles, while other technical grade that some plastic materials absorb a significant amount of PCM
paraffins were reported to be unstable after 900 thermal cycles during the immersion tests. Consequently, the masses of these
[74e76]. The results obtained here show that the selected paraffin materials increased due to PCM absorption and their CR values were
waxes, in addition to being cost-effective, are also reliable for long- negative. As indicated in Table S2, a material with CR between 50
term use in TES systems given that there are no significant varia- and 10 mg cm2 yr1 should only be used with caution, and a
tions or noticeable trends in the values of DfusH and Tmpt up to 3000 material is not recommended for contact with the PCM use under
cycles. Based on typical frequency of melt-freeze cycles, the paraffin swelling conditions if its CR is < 50 mg cm2 yr1 due to major
waxes would be stable for at least eight years in solar thermal deformation.
heating systems (1 daily cycle), and likely much longer. In general, all metals and metallic alloys tested in this work
show good chemical compatibility with the six paraffin PCMs
3.3. Chemical compatibility investigated. As shown in Fig. 5, the CR values of the stainless-steel
alloys (304 and 316), aluminum alloys (Al 5052, Al 6061, Al 6063),
The chemical compatibility of the paraffin PCMs with the 17 Ni C7521 and Cu 110 samples are within the recommended range
selected contact materials was determined from the corrosion rate for long-term usage. Moreover, no significant changes or reactions
values, CR, calculated after 1, 6 and 12 weeks of immersion in the at the surface of the coupons were observed after 12 weeks of
S. Kahwaji et al. / Energy 162 (2018) 1169e1182 1177

Fig. 5. Corrosion rates, CR, of metallic samples in each PCM. Materials recommended for long-term service have jCRj < 10 mg cm2 yr1 (within the solid boundary lines) whereas for
jCRj > 50 mg cm2 yr1, the materials are not recommended for use with the PCM. The small negative CR values for metallic specimens are due to experimental uncertainty.

immersion. For comparison, stainless steel, Al and Cu samples and docosane (Figs. 5 and 6 b)), so Cu 110 is more suitable than Cu
tested with the commercial paraffin PCM Micronal® 101 for use with these two PCMs. Similarly, the magnesium alloy
(Tmpt ¼ 21e26  C) at 45  C also had low CR values, below 2 mg cm2 Mg AZ91D samples immersed in the commercial waxes PW52 and
yr1 [86]. Scanning electron microscope images, however, showed PW58 also oxidized. The oxide layer that formed increased the
early stage pitting corrosion on the surface of Cu samples and more mass of the Mg AZ91D samples, which resulted in negative CR
extensive pitting on Al after 540 days of immersion [86]. However, values. Note that the small, negative CR values measured for the
given that the CR values of highly conductive copper Cu 101 with other metallic samples (Fig. 5) are due to small changes in mass
eicosane and docosane are between 10 and 50 mg cm2 yr1, (within experimental uncertainty) over a short period of time [87].
caution is recommended for long-term use of Cu 101 with these In contrast with fatty acids [87], Cu 101, Cu 110 and Mg AZ91D
two paraffins. After 12 weeks of immersion in eicosane and doco- have better chemical compatibility with the paraffin PCMs tested in
sane, the originally colorless PCMs changed to light green and the this study. For instance, for an application that requires the use of
polished Cu 101 coupons appeared darker in color (Fig. 6). In an organic PCM with Tmpt ~32  C in contact with copper, non-
contrast, CR values of multipurpose copper Cu 110 remained well adecane is more suitable than decanoic acid.
below 10 mg cm2 yr1 after 12 weeks of immersion in eicosane Amongst the tested plastic materials (Table S1), polycarbonate
1178 S. Kahwaji et al. / Energy 162 (2018) 1169e1182

temperature (75  C) at which the corrosion tests were conducted


certainly accelerated the degradation of the plastic samples
immersed in the PCMs and eased the diffusion of PCM into some of
the plastic materials. Consequently, the plastic samples swelled and
deformed, which led to high and negative CR values, as discussed
above. PCM absorption is detrimental in the use of plastics as PCM
encapsulation materials because the absorbed PCM can leak to the
surroundings. Moreover, in small-scale applications, where size is a
limiting factor, the deformation or expansion of the PCM contain-
ment material can be problematic for the TES system.
The compatibility of the Al foil laminate requires special
mention. This sample consists of a thin Al foil and two plastic films:
polypropylene and nylon. The Al laminate foil was cut into strips for
the corrosion tests, and the PCM diffused between the layers; after
Fig. 6. (a) Cu 101 sample after 12 weeks of immersion in docosane at 75  C. The
the first week all samples showed an increase in mass that led to CR
originally colorless docosane became green and the Cu 101 sample was oxidized. (b) In
comparison, no change was observed for docosane and Cu 110 after 12 weeks of
values significantly higher than the recommended range. After 6
immersion. weeks in the PCM, most samples started to separate into their
layers. In general, the delaminated plastic films were disintegrating
over time but the Al foil was resistant to corrosion and its mass did
and Type I PVC showed good compatibility with all the paraffins not change. Keeping the thin plastic film in hot PCM (75  C) for
and their CR values (Fig. 7) indicate that they can be used for long- extended periods of time contributes to a faster degradation.
term TES applications with any of the tested PCMs. The ABS plastic However, despite these results, it is still possible to use the Al foil
also showed good compatibility with all the PCMs. However, the CR laminate with the tested PCMs: although the plastic films disinte-
values measured after 1 week of immersion in nonadecane and in grate, there is no chemical reaction with the Al foil and there is little
the paraffin wax PW52 were 15.7 and 10.6 mg cm2 yr1, risk of leakage if this material is used to make a pouch for PCM
respectively (Fig. 7). Although these values are not within the encapsulation. The nylon and polypropylene laminations used in
recommended range for long-term use (Table S2), the corre- this material are mostly for improving the heat-sealing. Heat-
sponding changes in mass (see eq. (1)) were too small to be sealed pouches made from the same Al laminate foil and containing
considered significant: in nonadecane, the mass of ABS plastic eicosane were shown to withstand repeated testing in a tablet
specimen increased by 0.4% during the first week whereas in PW52 computer [38].
the mass increased by about 0.3%. Note that some discoloration The results of the chemical compatibility studies performed in
started to appear at the edges of the ABS plastic sample after 12 the present work are summarized in Fig. 8. In the only published
weeks of immersion in nonadecane. The good compatibility of ABS report that can be used for comparison, our results for stainless
plastic with paraffins is encouraging, given that this material can be steel, Al and Cu are in good agreement with the results obtained for
conveniently used for 3D-printing PCM containers [63]. the same materials with the commercial paraffin Micronal® [86].
The corrosion rates of cast acrylic after one week were between Overall, our extensive compatibility study provides a vast choice for
10 and 50 mg cm2 yr1 (Fig. 7) for all PCMs except paraffin wax materials that can be selected for the appropriate encapsulation of
PW58 (CR ¼ 0.55 mg cm2 yr1 at week 1). Therefore, caution is any of the six paraffin PCMs.
recommended when using cast acrylic with these five PCMs, such
as in cooling of photovoltaics [62]. In contrast, corrosion tests at 4. Conclusions
45  C on the cast acrylic material Perspex showed that it has very
good compatibility with the paraffin Micronal®, with a reported CR In this work, paraffin PCMs that are potentially useful for TES in
value of 0 mg cm2 yr1 after 722 days of immersion [86]. The building solar thermal and passive cooling applications were
difference in CR values is likely due to the different testing tem- investigated in detail. Motivated by the need for accurate properties
peratures (45  C compared with the more severe 75  C used in this of useful paraffin PCMs, this work provides a comprehensive
study). Indeed, in another corrosion test conducted at 100  C (un- evaluation of thermophysical properties, thermal stability and
published), we found that the CR of cast acrylic in eicosane was chemical compatibility for six paraffins with melting points be-
about 10 times the value measured at 75  C. tween 30 and 60  C. For each PCM, Tmpt, DfusH, as, Cp(T), the thermal
As for cast acrylic, the CR values of wear-resistant nylon were conductivities of the solid and liquid phases, and the density of the
high, ~50 mg cm2 yr1 for eicosane and docosane and close to solids were determined: the physical property results are sum-
50 mg cm2 yr1 for all other PCMs. Consequently, it is preferable to marized in Table 3. All PCMs examined have high values of DfusH,
avoid wear-resistant nylon in long-term applications with paraf- between 150 and 200 J g1 for the commercial paraffin waxes and
fins. Neither polypropylene nor silicone rubber are compatible with greater than 200 J g1 for the pure alkanes. The long-term cycling
any of the paraffin PCMs. This is due to an excessive absorption of results confirmed that both the pure paraffins and the blends are
the PCMs by the two materials, as deduced from the large negative thermally stable, with no noticeable changes to Tmpt and DfusH after
values of CR (Fig. 7). Within the first week of the immersion tests, 3000 melt-freeze cycles.
the mass of silicone rubber increased by up to 23% and the mass of The chemical compatibilities of the PCMs with nine metal alloys
polypropylene increased by up to 9%. However, it appears that most and seven plastics were determined from values of the corrosion
of the PCM absorption occurred during the first week and that the rates, CR, measured from corrosion immersion tests performed at
amount absorbed was less for the PCMs with higher melting 75  C. In addition, a laminated Al foil that has been used for PCM
temperatures. encapsulation was also tested. In general, all tested metals were
Unlike the tested metals, not all selected plastic materials compatible with the paraffins. However, some oxidation reactions
showed good compatibility with the PCMs. However, besides PCM were observed for samples of Cu 101 and Mg AZ91D after 12 weeks
absorption, there was no clear evidence of chemical reaction be- of immersion at 75  C in some paraffins. In contrast, not all the
tween the plastics and the paraffin PCMs. The relatively high plastic materials have good compatibility with the PCMs. The CR
S. Kahwaji et al. / Energy 162 (2018) 1169e1182 1179

Fig. 7. Corrosion rates, CR, determined for plastic materials in each PCM. Materials with jCRj < 10 mg cm2 yr1 (within the solid boundary lines) are recommended for long-term
service whereas for jCRj < 50 mg cm2 yr1, the materials are not recommended for use with the PCM. For plastics, the negative CR values are due to PCM absorption.

Fig. 8. Chemical compatibility chart for all tested materials (excluding Al laminate foil) with the six PCMs as determined from the corrosion rates measured at 75  C.
1180 S. Kahwaji et al. / Energy 162 (2018) 1169e1182

Table 3
Summary of the thermophysical properties of the six paraffin PCMs measured in this study.

PCM Tmpt ( C) DfusH (J g1) rs (g cm3) as (mm s2) Cp,s (J K1 g1) Cp,l (J K1 g1) ks (W K1 m1) kl (W K1 m1)
Nonadecane 31.8 ± 1.5 181 ± 18 0.78 ± 0.08 0.19 ± 0.05 1.7 ± 0.2 (15  C) 2.3 ± 0.2 (60  C) 0.26 ± 0.04 (19  C) 0.18 ± 0.03 (60  C)
Eicosane 37.5 ± 1.5 246 ± 25 0.83 ± 0.08 0.26 ± 0.06 2.0 ± 0.2 (22  C) 2.6 ± 0.3 (55  C) 0.44 ± 0.07 (19  C) 0.23 ± 0.03 (60  C)
Docosane 43.8 ± 1.5 234a ± 23 0.82 ± 0.08 0.27 ± 0.07 1.7 ± 0.2 (20  C) 2.2 ± 0.2 (55  C) 0.37 ± 0.06 (19  C) 0.24 ± 0.04 (60  C)
PW48 48.2 ± 1.5 156 ± 16 0.86 ± 0.09 0.13 ± 0.03 2.3 ± 0.2 (25  C) 2.3 ± 0.2 (70  C) 0.26 ± 0.04 (19  C) 0.20 ± 0.03 (70  C)
PW52 51.8 ± 1.5 171 ± 17 0.78 ± 0.08 0.14 ± 0.03 2.0 ± 0.2 (25  C) 2.1 ± 0.2 (70  C) 0.22 ± 0.03 (19  C) 0.20 ± 0.03 (70  C)
PW58 57.7 ± 1.5 197a ± 20 0.88 ± 0.09 0.13 ± 0.03 2.0 ± 0.2 (25  C) 2.3 ± 0.2 (75  C) 0.23 ± 0.03 (19  C) 0.15 ± 0.02 (70  C)
a
Includes contribution from solid-solid transition very near the melting point.

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