You are on page 1of 20

‫نگهداشت و افزایش تولید میدان نفتی بینک‬

‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬1 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

‫ مخزن‬07 ‫طرح نگهداشت و افزایش تولید‬

ITP FOR PIPELINE

‫نگهداشت و افزایش تولید میدان نفتی بینک‬

D00 JAN. 2022 IFC P.Imani M.Fakharian M.Mehrshad


Rev. Date Purpose of Issue/Status Prepared by: Checked by: Approved by: CLIENT Approval
Class: CLINT Doc. Number:
Status:
IDC: Inter-Discipline Check
IFC: Issued For Comment
IFA: Issued For Approval
AFD: Approved For Design
AFC: Approved For Construction
AFP: Approved For Purchase
AFQ: Approved For Quotation
IFI: Issued For Information
AB-R: As-Built for CLIENT Review
AB-A: As-Built –Approved
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

‫‪NISOC‬‬ ‫عمومی و مشترک‬


‫شماره پیمان‪:‬‬ ‫‪ITP FOR PIPELINE‬‬
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ ‫شماره صفحه ‪ 0 :‬از ‪02‬‬
‫‪350 - 370 – 4819‬‬
‫‪BK‬‬ ‫‪GNRAL‬‬ ‫‪PEDCO‬‬ ‫‪000‬‬ ‫‪QC‬‬ ‫‪PR‬‬ ‫‪0005‬‬ ‫‪D00‬‬

‫‪REVISION RECORD SHEET‬‬

‫‪PAGE‬‬ ‫‪D00‬‬ ‫‪D01‬‬ ‫‪D02‬‬ ‫‪D03‬‬ ‫‪D04‬‬ ‫‪PAGE‬‬ ‫‪D00‬‬ ‫‪D01‬‬ ‫‪D02‬‬ ‫‪D03‬‬ ‫‪D04‬‬
‫‪1‬‬ ‫‪X‬‬ ‫‪66‬‬
‫‪2‬‬ ‫‪X‬‬ ‫‪67‬‬
‫‪3‬‬ ‫‪X‬‬ ‫‪68‬‬
‫‪4‬‬ ‫‪X‬‬ ‫‪69‬‬
‫‪5‬‬ ‫‪X‬‬ ‫‪70‬‬
‫‪6‬‬ ‫‪X‬‬ ‫‪71‬‬
‫‪7‬‬ ‫‪X‬‬ ‫‪72‬‬
‫‪8‬‬ ‫‪X‬‬ ‫‪73‬‬
‫‪9‬‬ ‫‪X‬‬ ‫‪74‬‬
‫‪10‬‬ ‫‪X‬‬ ‫‪75‬‬
‫‪11‬‬ ‫‪X‬‬ ‫‪76‬‬
‫‪12‬‬ ‫‪X‬‬ ‫‪77‬‬
‫‪13‬‬ ‫‪X‬‬ ‫‪78‬‬
‫‪14‬‬ ‫‪X‬‬ ‫‪79‬‬
‫‪15‬‬ ‫‪X‬‬ ‫‪80‬‬
‫‪16‬‬ ‫‪X‬‬ ‫‪81‬‬
‫‪17‬‬ ‫‪X‬‬ ‫‪82‬‬
‫‪18‬‬ ‫‪X‬‬ ‫‪83‬‬
‫‪19‬‬ ‫‪X‬‬ ‫‪84‬‬
‫‪20‬‬ ‫‪X‬‬ ‫‪85‬‬
‫‪21‬‬ ‫‪86‬‬
‫‪22‬‬ ‫‪87‬‬
‫‪23‬‬ ‫‪88‬‬
‫‪24‬‬ ‫‪89‬‬
‫‪25‬‬ ‫‪90‬‬
‫‪26‬‬ ‫‪91‬‬
‫‪27‬‬ ‫‪92‬‬
‫‪28‬‬ ‫‪93‬‬
‫‪29‬‬ ‫‪94‬‬
‫‪30‬‬ ‫‪95‬‬
‫‪31‬‬ ‫‪96‬‬
‫‪32‬‬ ‫‪97‬‬
‫‪33‬‬ ‫‪98‬‬
‫‪34‬‬ ‫‪99‬‬
‫‪35‬‬ ‫‪100‬‬
‫‪36‬‬ ‫‪101‬‬
‫‪37‬‬ ‫‪102‬‬
‫‪38‬‬ ‫‪103‬‬
‫‪39‬‬ ‫‪104‬‬
‫‪40‬‬ ‫‪105‬‬
‫‪41‬‬ ‫‪106‬‬
‫‪42‬‬ ‫‪107‬‬
‫‪43‬‬ ‫‪108‬‬
‫‪44‬‬ ‫‪109‬‬
‫‪45‬‬ ‫‪110‬‬
‫‪46‬‬ ‫‪111‬‬
‫‪47‬‬ ‫‪112‬‬
‫‪48‬‬ ‫‪113‬‬
‫‪49‬‬ ‫‪114‬‬
‫‪50‬‬ ‫‪115‬‬
‫‪51‬‬ ‫‪116‬‬
‫‪52‬‬ ‫‪117‬‬
‫‪53‬‬ ‫‪118‬‬
‫‪54‬‬ ‫‪119‬‬
‫‪55‬‬ ‫‪120‬‬
‫‪56‬‬ ‫‪121‬‬
‫‪57‬‬ ‫‪122‬‬
‫‪58‬‬ ‫‪123‬‬
‫‪59‬‬ ‫‪124‬‬
‫‪60‬‬ ‫‪125‬‬
‫‪61‬‬ ‫‪126‬‬
‫‪62‬‬ ‫‪127‬‬
‫‪63‬‬ ‫‪128‬‬
‫‪64‬‬ ‫‪129‬‬
‫‪65‬‬ ‫‪130‬‬
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬3 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

CONTENTS
1. INTRODUCTION ...................................................................................................................... 4
2. SCOPE ................................................................................................................................... 5
3. NORMATIVE REFERENCES ..................................................................................................... 6
3.1 LOCAL CODES AND STANDARDS .......................................................................................................... 6
3.2 INTERNATIONAL CODES AND STANDARDS ............................................................................................. 6
3.3 THE PROJECT DOCUMENTS ................................................................................................................ 6
3.4 ORDER OF PRECEDENCE ................................................................................................................... 7
4. ITP FOR PIPELINE ................................................................................................................... 8
ATTACHMENT; NDT MAP FOR PIPELINES ......................................................................................... 20
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬4 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

1. INTRODUCTION

Binak oilfield in Bushehr province is a part of the southern oilfields of Iran, is located 20 km
northwest of Genaveh city.

With the aim of increasing production of oil from Binak oilfield, an EPC/EPD Project
has been defined by NIOC/NISOC and awarded to Petro Iran Development Company
(PEDCO). Also PEDCO (as General Contractor) has assigned the EPC-packages of
the Project to "Hirgan Energy - Design and Inspection" JV.

GENERAL DEFINITION

The following terms shall be used in this document.

CLIENT: National Iranian South Oilfields Company (NISOC)


PROJECT: Binak Oilfield Development – General Facilities
EPD/EPC CONTRACTOR (GC): Petro Iran Development Company (PEDCO)
EPC CONTRACTOR: Joint Venture of : Hirgan Energy – Design &
Inspection(D&I) Companies
VENDOR: The firm or person who will fabricate the equipment
or material.
EXECUTOR: Executor is the party which carries out all or part of
construction and/or commissioning for the project.
SHALL: Is used where a provision is mandatory.
SHOULD: Is used where a provision is advisory only.
WILL: Is normally used in connection with the action by
CLIENT rather than by an EPC/EPD
CONTRACTOR, supplier or VENDOR.

HOLD POINT: Means that a hold shall be applied to the production


(abbreviated: H)
schedule.The Client must be invited for the
inspection / test and the inspection / test must be
carried out with the named person in attendance.

For drawings / documents: Vendor must receive


approved drawings / documents, stamped by /Client.
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬5 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Review Means that documents shall be submitted after

(abbreviated R) inspection for review as part of the Vendor data


book.

Review & Approve Means that documents shall be submitted after

(abbreviated: R/A) inspection for review & be approved as part of the


Vendor data book.

Witness Means that the TPI/Client requires notification of the


inspection timing. However, if the Client is not
(abbreviated: W)
present, Vendor will carry out the test and proceed
with the work.

Spot Witness Means random Inspection during visits.

(abbreviated :S.W)

Monitoring Means that the Client requires monitoring during the


(abbreviated: M) Manufacturing of goods. However, if the work is
performed as scheduled and if the Client is not
present, Vendor will proceed with the work.

MOM Minutes of meeting

PIM Pre Inspection Meeting

2. SCOPE
This document covers minimum necessary requirements for the inspect and control the quality
of the pipeline execution activities including control of raw material documents & welding process
& NDT & repair & coating & cothodic protection & final inspection to satisfy the quality of the
execution process in accordance with the standard and Project Specification, And the use of the
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬6 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00
Binak
above document in the development project of Bank oil field.
It shall be used in conjunction with data/requisition sheets for present document subject.

3. NORMATIVE REFERENCES

3.1 Local Codes and Standards


 IPS-C-PI-270 Construction Standard for Welding of
Transportation Pipeline
 IPS-C-PI-370 Construction Standard for Transportation
Pipeline (onshore) Pressure Testing
3.2 International Codes and Standards
 API 1104 Welding of Pipeline and Related Facilities
 API 1102 Steel Pipleline Crossing Railroads and
Highways
 API 5L Line Pipe
 ASME BPVC Sec.II-PART A Ferrous Materials Specifications
 ASME BPVC Sec.II-PART C Specifications for Welding Materials
 ASME BPVC Sec.V Nondestructive Examination
 ASME BPVC Sec. IX Welding, Brazing, and Fusing Qualifications
 ASME/ANS B16.9 Factory – Made Wrought Buttwelding Fittings
 ASME ANSI B16.11 Forged FittingsT Socket – Welding and
Threaded

3.3 The Project Documents


 BK-GNRAL-PEDCO-000-PL-SP-0007 Specification For Pipeline Coating
 BK-GNRAL-PEDCO-000-PL-SP-0008 Specification For Pipeline Flushing, Cleaning
And Hydrostatic Testing
 BK-GNRAL-PEDCO-000-PL-SP-0011 Specification For Pipeline Insulation Joint
 BK-GNRAL-PEDCO-000-PL-SP-0012 Specification For Pipeline Construction
 BK-GNRAL-PEDCO-000-PL-SP-0013 Specification For Pipeline Cleaning and
Flushing
 BK-GNRAL-PEDCO-000-PL-DW-0014 Pipeline Standard Drawing For River Crossing
 BK-GNRAL-PEDCO-000-PL-PR-0001 Pipeline Hydrostatic Test Procedure
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬7 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

 BK-GNRAL-PEDCO-000-QC-PR-0035 Field Joint Coating Procedure For Pipeline


 BK-GNRAL-PEDCO-000-QC-PR-0029 PIPELINE PWPS (Preliminary Welding
Procedure Specification)
 BK-GNRAL-PEDCO-000-QC-PR-0030 PIPELINE WPS (Welding Procedure
Specification)
 BK-GNRAL-PEDCO-000-QC-PR-0031 PIPELINE PQR (Procedure Qualification
Record)
 BK-GNRAL-PEDCO-000-QC-PR-0032 PIPELINE PWPS (Preliminary Welding
Procedure Specification) for Repair Welding
 BK-GNRAL-PEDCO-000-QC-PR-0033 PIPELINE WPS (Preliminary Welding
Procedure Specification) for Repair Welding
 BK-GNRAL-PEDCO-000-QC-PR-0034 PIPELINE PQR (Procedure Qualification
Record) for Repair Welding
 BK-SSGRL-PEDCO-110-PL-SP-0001 Pipeline (Flowline) Material Specification
 BK-SSGRL-PEDCO-110-PL-DW-0001 Pipeline Standard Support Drawings
 BK-SSGRL-PEDCO-110-PL-DG-0001 Pipeline Hydrostatic Test Diagram - Sub
Surface
 BK-PPL-PEDCO-320-PL-SP-0001 Pipeline Material Specification
 BK-PPL-PEDCO-320-PL-PR-0001 Procedure/Plan Pipeline Hydrostatic Test
Diagram - PPL
3.4 Order of Precedence

In case of any conflict between the contents of this document or any discrepancy between this
document and other project documents or reference standards, this issue must be reported to
the CLIENT. The final decision in this situation will be made by CLIENT.
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬8 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

4. ITP FOR PIPELINE

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
Project Spec / Project Spec /
1.0 PIM MOM H H H H
Procedure Procedure
2.0 Raw Material Inspection & Certificate Checking
API 5L / IPS-M-
PI-190 / ASME H
Control of documents for pipes MR / PMR / Project ANSI B16.9 / Final Book H
2.1 Spec / Procedure ASME ANSI Manufacture
H H RA R
and fittings
B16.11 / Project
Spec / Procedure
Control of documents for
Project Spec / ASME BPVC
2.2 Welding consumables & Procedure Sec.II Part A & C
Certifications H H RA R
Welding equipment
ASME BPVC
Control of certification NDT Project Spec / Sec.V / API 1104
2.3 Procedure / IPS – C – PI -
Certifications H H RA R
MAN & Welder
270

3.0 WPS & PQR


ASME BPVC
Check the specifications and Project Spec / Sec.IX / API EPC QC RAR
3.1 Procedure 1104 / IPS – C – Report
H H RA
parameters of the PWPS
PI - 270
Monitoring of process ASME BPVC
Project Spec / Sec.IX / API EPC QC
3.2 parameters and welding Procedure 1104 / IPS – C – Report
H H RA R
inspection PI - 270
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬9 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
ASME BPVC
Supervise welding operations Project Spec / Sec.IX / API EPC QC HRA HR
3.3 Procedure 1104 / IPS – C – Report
H H
for PQR
PI - 270
ASME BPVC
Supervision of NDT of the first Project Spec / Sec.IX / API EPC QC
3.4 Procedure + WPS 1104 / IPS – C – Report
H H RA R
stage (if required)
PI - 270
Marking of PQR samples in
order to perform DT and NDT ASME BPVC
Project Spec / Sec.IX / API EPC QC
3.5 and supervise the Procedure + WPS 1104 / IPS – C – Report
H H RA R
performance of the above PI - 270
tests
ASME BPVC
3.6 Approve PQR Doc. For PWPS Project Spec / Sec.IX / API EPC QC
H H RA RA
R
Procedure 1104 / IPS – C – Report
PI - 270
ASME BPVC PQR
WPS Pre-qualified( If Project Spec / Sec.IX / API Document & RA
3.7 Procedure 1104 / IPS – C – EPC QC
H H RA R
available)
PI - 270 Report
4.0 Welder Qualification Test (WQT)
ASME BPVC
Certification of welder / Project Spec / WPS Sec.IX / API
Certification of H H
4.1 / WQT 1104 / IPS – C –
welder & EPC H H RA R
welding operator QC Report
PI - 270
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬12 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
Issuance of
WQT
Qualification of welding ASME BPVC
Sec.IX / API
document for H H
4.2 operators if welders do not Project Spec / WPS
1104 / IPS – C –
each welding H H RA R
have a valid certificate operator &
PI - 270
EPC QC
Report

5.0 ACTIVITIES Pre - WELDING

5.1 Stringings activity


Project Spec / Project Spec / EPC QC
H H WRA SW
R
Procedure Procedure Report
Project Spec / Project Spec / EPC QC
5.2 /DWGs/WPS
Cold bending Procedure Procedure Report
H H RA R
Project Spec /
/DWG
EPC QC
5.3 Weld joint Fit – up & Alignment Procedure
WPS
Report
H H RA R

Control of welding equipment


Project Spec / Project Spec / EPC QC
5.4 & consumables & How to store Procedure / WPS Procedure / WPS Report
H H RA R
consumables
6.0 ACTIVITIES DURING WELDING
ASME BPVC SW
Project Spec / Sec.V / API 1104 EPC QC
W
6.1 Check the weather conditions Procedure / WPS / IPS – C – PI – Report
H H RA R
270 / WPS
ASME BPVC
Check the welding process Project Spec / Sec.V / API 1104 EPC QC
6.2 H H RA R
(SMAW, GMAW, …) Procedure / WPS / IPS – C – PI – Report
270 / WPS
Project Spec / ASME BPVC EPC QC
6.3 Pre-heating (If required) Procedure / WPS Sec.V / API 1104 Report
H H RA R
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬11 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
/ IPS – C – PI –
270 / WPS
ASME BPVC
Control of inter pass Project Spec / Sec.V / API 1104 EPC QC WRA SW
6.4 Procedure / WPS / IPS – C – PI – Report
H H R
temprature
270 / WPS
ASME BPVC
Welding parameter (ampere - Project Spec / Sec.V / API 1104 EPC QC
6.5 H H RA R
voltage - travel speed - …) Procedure / WPS / IPS – C – PI – Report
270 / WPS
ASME BPVC
Project Spec / Sec.V / API 1104 EPC QC
6.6 Checking of root pass welding Procedure / WPS / IPS – C – PI – Report
H H RA R
270 / WPS
ASME BPVC
Project Spec / Sec.V / API 1104 EPC QC
6.7 Grinding the root pass Procedure / WPS / IPS – C – PI – Report
H H RA R
270 / WPS
Project Spec / Project Spec / EPC QC
6.8 Cleaning between passes Procedure / WPS Procedure / WPS Report
H H RA R

Project Spec / Project Spec / EPC QC


6.9 Fill up pass Procedure / WPS Procedure / WPS Report
H H RA R

7.0 ACTIVITIES AFTER WELDING


7.1 Identification & Marking
Project Spec / Project Spec / EPC QC
H H W
RA SW
R
Procedure Procedure Report
Project Spec / NDT ASME BPVC EPC QC
7.2 visual inspection )VT( Procedure Sec.V / API 1104 Report
H H RA R
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬10 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
/ IPS – C – PI -
270
Determining the weld joint to W
Project Spec / Project Spec / EPC QC SW
7.3 perform NDT of the joints Procedure Procedure Report
H H RA R
every day
IX ASME BPVC
Record welding activities every Project Spec / Sec.V / API 1104 EPC QC
7.4 Procedure / IPS – C – PI - Report
H H RA R
day
270
8.0 NDT
ASME BPVC
8.1 visual inspection )VT(
Project Spec / NDT Sec.V / API 1104 EPC QC
H H WRA SW
R
Procedure / IPS – C – PI - Report
270
ASME BPVC
Project Spec / NDT Sec.V / API 1104 EPC QC
8.2 Radiographic test (RT) Procedure / IPS – C – PI - Report
H H RA R
270
ASME BPVC
Project Spec / NDT Sec.V / API 1104 EPC QC
8.3 Ultrasonic testing (UT) Procedure / IPS – C – PI - Report
H H RA R
270
ASME BPVC
Penetration liquid test (PT) or Project Spec / NDT Sec.V / API 1104 EPC QC
8.4 Procedure / IPS – C – PI - Report
H H RA R
Magnetic particle testing (MT)
270
9.0 REPAIR
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬13 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
ASME BPVC
Project Spec / Sec.IX / API EPC QC RA
9.1 WPS/ PQR (for Repair) Procedure 1104 / IPS – C – Report
H H RA R
PI - 270
ASME BPVC EPC QC
Project Spec / Sec.IX / API Report &
H W
9.2 WQT Procedure 1104 / IPS – C – Certification of
H H RA R
PI - 270 welder
Project Spec / Project Spec / EPC QC
9.3 Identification & Marking Procedure Procedure Report
H H WRA R
SW
Welding parameter (ampere - Project Spec / NDT EPC QC
9.4 WPS H H RA R
voltage - travel speed - …) Procedure Report
ASME BPVC
Project Spec / NDT Sec.V / API 1104 EPC QC
9.5 Weld Visual Inspection Procedure / IPS – C – PI - Report
H H RA R
270
ASME BPVC
Project Spec / NDT Sec.V / API 1104 EPC QC
9.6 Radiographic test (RT) Procedure / IPS – C – PI - Report
H H RA R
270
ASME BPVC
Project Spec / NDT Sec.V / API 1104 EPC QC
9.7 Ultrasonic testing (UT) Procedure / IPS – C – PI - Report
H H RA R
270
ASME BPVC
Penetration liquid test (PT) or Project Spec / NDT Sec.V / API 1104 EPC QC
9.8 Procedure / IPS – C – PI - Report
H H RA R
Magnetic particle testing (MT)
270
10.0 COATING / LOCATION & EMBANKMENT
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬14 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
Control of documents for Design
RA
Coating (Raw Material – Design drawings Design drawings drawings /
10.1 +Project Spec / IPS +Project Spec / Design Book / H H RA R
Design – product - / ISO IPS / ISO EPC QC
manufacterer) Report
Control of documents of
Project Spec / IPS / Project Spec / EPC QC
10.2 Purchase and inspection (RN) ISO IPS / ISO Report
H H SW R
for pipe
Checking the qualification of EPC QC H H
CLIENT (NISOC) CLIENT (NISOC)
10.3 Procedure Procedure
Report / Exam H H W R
the coating operator form
Supervise the operation of Project Spec /
transporting, moving and Project Spec / IPS / W
IPS / ISO & EPC QC SW
10.4 ISO & Manufacture
Manufacture Report
H H SW R
spinning the pipe at the project Procedure
Procedure
site
Control of documents of
Purchase and inspection (RN) Project Spec / Project Spec / EPC QC
10.5 drawings drawings Report
H H W R
for Goods and equipment of
the coating system
Weather control (Sarface Project Spec / Project Spec / W
10.6 temperature, Humidity , Dew Procedure / Procedure / ISO ,
EPC QC
H H SW SWR
Report
point) ISO , IPS IPS

Cleaning and preparing the Project Spec / Project Spec /


EPC QC
10.7 surface of the weld joint and Procedure / Procedure / ISO ,
Report
H H SW R
damaged surfaces ISO , IPS IPS
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬15 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
Project Spec / Project Spec /
EPC QC WSW SW
10.8 Apply the coating Procedure / Procedure / ISO ,
Report
H H R
ISO , IPS IPS
Coating thickness Project Spec / Project Spec /
EPC QC HSW
10.9 Procedure / Procedure / ISO ,
Report
H H HR
measurement ISO , IPS IPS
Holiday test of lowering Project Spec / Project Spec /
EPC QC
10.10 Procedure / Procedure / ISO ,
Report
H H SW R
section ISO , IPS IPS
Channel dimensions & Quality Project Spec / Project Spec / W
EPC QC SW
10.11 of pillow sand and soil & Procedure / Procedure / ISO ,
Report
H H SW R
Anodic substrate ISO , IPS IPS

Inspection of intubation in Project Spec / Project Spec /


EPC QC
10.12 Procedure / Procedure / ISO ,
Report
H H SW R
channel ISO , IPS IPS
Control of documents of Project Spec / Project Spec / EPC QC
10.13 Purchase and inspection (RN) Procedure / Procedure / ISO , Report / H H SW R
Goods used at crosses ISO , IPS IPS certificates

Supervising the operation of


pipes passing through metal API 1104 & 1102
Project Spec / EPC QC
10.14 / IPS – C – PI - H H SW R
sheaths at the intersections of Procedure Report
270
pipes with roads and rivers, ...
Check the quality of soil / sand Project Spec / API 1102 / IPS – EPC QC
10.15 Procedure C – PI - 270 Report
H H SW R
and channel pads
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬16 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
Inspection of designated W SW
Project Spec / API 1102 / IPS – EPC QC
10.16 alluvial routes along the Procedure C – PI - 270 Report
H H SW R
pipeline route
Sanding and embankment and API 1104 & 1102
Project Spec / EPC QC
10.17 / IPS – C – PI - H H SW R
backfilling Procedure Report
270
11.0 CATHODIC PROTECTION SYSTEM
Control of documents for Raw Project Spec / Project Spec / RA
EPC QC
11. 1 Procedure / Procedure / ISO ,
Report
H H RA R
Material ISO , IPS IPS
Control of documents of
Purchase and inspection (RN) Project Spec / Project Spec / EPC QC H H
11.2 Drawings Drawings Report
H H W R
Cathodic protection system
equipment
Checking the qualification of EPC QC
CLIENT (NISOC) CLIENT (NISOC)
11.3 Procedure Procedure
Report / Exam H H W R
the instalation operator form
Supervising the installation of Project Spec / Project Spec / EPC QC WSW SW
11.4 Drawings Drawings Report
H H R
cathodic protection system
Chacking the effects of stray Project Spec / Project Spec /
EPC QC
11.5 Procedure / Procedure / ISO ,
Report
H H SW R
currents ISO , IPS IPS
Project Spec / Project Spec /
EPC QC H
11.6 DCVG & CIPS Procedure / Procedure / ISO ,
Report
H H H SW R
ISO , IPS IPS
Set up and measure the Project Spec / Project Spec / EPC QC
11.7 Drawings Drawings Report
H H W R
amount of current
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬17 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI

12.0 CORROSION CONTROL AND MONITORING SYSTEM


Checking of design system & Project Spec / Project Spec / RA
EPC QC
12.1 design calculations and Procedure / Procedure / ISO ,
Report
H H RA R
construction drawings ISO , IPS IPS

Control of documents of
Purchase and inspection (RN) Project Spec / Project Spec / EPC QC H H
12.2 Drawings Drawings Report
H H W R
of Corrosion monitoring
system
Inspection of the installation SW
Project Spec / Project Spec / EPC QC WSW
12.3 location of corrosion control Drawings Drawings Report
H H R
and monitoring system
Monitoring the installation of
Project Spec / Project Spec / EPC QC
12.4 corrosion contorol and Drawings Drawings Report
H H W R
monitoring system
13.0 FINAL INSPECTION
Dimensional inspection and
Project Spec / API 1104 / IPS – EPC QC WRA SW
13.1 type and installation of Procedure C – PI - 270 Report
H H R
supports
Inspect the placement of pipes Project Spec / API 1104 / IPS – EPC QC
13.2 Procedure C – PI - 270 Report
H H RA R
on supports
Inspection of the absence of Project Spec / API 1104 / IPS – EPC QC
13.3 Procedure C – PI - 270 Report
H H RA R
elasticity in the pipe
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬18 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
Inspection of pipes at the Project Spec / API 1102 / IPS – EPC QC W SW
13.4 Procedure C – PI - 270 Report
H H RA R
cross with the river & road
14.0 HYDROSTATIC & PACKAGE TEST
Project Spec / API 1104 / IPS – EPC QC HRA
14.1 Package test Procedure C – PI - 370 Report
H H HR
Control equipment document
Project Spec / API 1104 / IPS – EPC QC
14.2 for hydrostatic test (digram Procedure C – PI - 370 Report
H H RA R
test/ gauges …)
Hydrostatic test (Water quality Project Spec / API 1104 / IPS – EPC QC
14.3 Procedure C – PI - 370 Report
H H RA R
control / dewatering steps ...(
Project Spec / API 1104 / IPS – EPC QC
14.4 Drain the water and dry Procedure C – PI - 370 Report
H H RA R

15.0 Tie – In Weld


ASME BPVC
15.1 WPS/ PQR (for Run & Repair) Project Spec / Sec.IX / API EPC QC
H H RA RA
R
Procedure 1104 / IPS – C – Report
PI - 270
ASME BPVC
Project Spec / Sec.IX / API EPC QC H H
15.2 WQT Procedure 1104 / IPS – C – Report
H H RA R
PI - 270
Project Spec / Project Spec / EPC QC
15.3 Identification & Marking Deawings Deawings Report
H H WRA SW
R

Welding Parameter (I / V / Project Spec / EPC QC


15.4 Procedure
WPS
Report
H H RA R
travel speed)
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

NISOC ‫عمومی و مشترک‬


:‫شماره پیمان‬ ITP FOR PIPELINE
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ 02 ‫ از‬19 : ‫شماره صفحه‬
350 - 370 – 4819
BK GNRAL PEDCO 000 QC PR 0005 D00

Refrence Inspection Authority


Acceptance Confirmation
No. Description of Inspection and Test Code/Standard /
Criteria documents Sub – EPC HIRGAN-
Specification PEDCO NISOC
Contractor DI
ASME BPVC
Project Spec / Sec.V / API 1104 EPC QC W SW
15.5 Weld Visual Inspection Procedure / IPS – C – PI - Report
H H RA R
270
ASME BPVC
Project Spec / NDT Sec.V / API 1104 EPC QC
15.6 Radiographic test (RT) Procedure / IPS – C – PI - Report
H H RA R
270
ASME BPVC
Project Spec / NDT Sec.V / API 1104 EPC QC
15.7 Ultrasonic testing (UT) Procedure / IPS – C – PI - Report
H H RA R
270
ASME BPVC
Penetration liquid test (PT) or Project Spec / NDT Sec.V / API 1104 EPC QC
15.8 Procedure / IPS – C – PI - Report
H H RA R
Magnetic particle testing (MT)
270
16.0 FINAL DATA BOOK (FDB)
16.1 FINAL Data BOOK (FDB) ------ ------ Project Spec H H RA RAR

NOTE:

- The non-destructive test (NDT) is performed according to the NDT map which will be attached to this document.
‫نگهداشت و افزایش تولید میدان نفتی بینک‬
‫سطح االرض و ابنیه تحت االرض‬

‫‪NISOC‬‬ ‫عمومی و مشترک‬


‫شماره پیمان‪:‬‬ ‫‪ITP FOR PIPELINE‬‬
‫پروژه‬ ‫بسته کاری‬ ‫صادرکننده‬ ‫تسهیالت‬ ‫رشته‬ ‫نوع مدرک‬ ‫سریال‬ ‫نسخه‬ ‫شماره صفحه ‪ 02 :‬از ‪02‬‬
‫‪350 - 370 – 4819‬‬
‫‪BK‬‬ ‫‪GNRAL‬‬ ‫‪PEDCO‬‬ ‫‪000‬‬ ‫‪QC‬‬ ‫‪PR‬‬ ‫‪0005‬‬ ‫‪D00‬‬

‫‪Attachment; NDT Map For Pipelines‬‬

You might also like