NOZZLE

SHELL BOTTOM CLOSER

(ELLIPTICAL )

MOP 6000 kpa MOP

Pd 6300 kpa Pi
f 11800 kpa f
j 1 j
Dis 2 m Dih
C 0.000009 m C
V
Tc 0.7283236994 m
Td 0.7283326994 m
Tf 0 m
Dos 2 m Thc
Thd
Th
Doh
SF
BD
BD correct

FEED NOZZLE (1)

MOP 6000 kpa feed 2200

Pi 6300 kpa velocity 0.5
f 11800 kpa molar density 13.02
j 1 seamless vol. flow 168.9708
Din 0.345807786 m 0.046936
Dos 2 m area 0.093873
Td 0.7283326994 m (Di)n 0.345808
Tf 0 m
C 0.000009 m
Area to Area
Tnc 0.125930003 m A 0.251863
Tnd 0.125939003 m As -0.251876
Tn 0 m Ho Err:502
(Do)n 0.345807786 m Ao Err:502
Hi Err:502
(Dos)*Tf 0 mm2 Ai Err:502
K' (shell) -65189.04824 An Err:502
Max diameter 0.119 m Ar Err:502
Dri 0.345808
Dro 0.691616
Tr Err:502

BOTTOM NOZZLE (3)

MOP 6000 kpa flowrate 659

Pi 6300 kpa velocity 0.5
f 11800 kpa molar density 10.1
j 1 seamless vol. flow 65.24752
(Di)n 0.2148873942 m 0.018124
(Do)h (eliptical) 2 m area 0.036249
(Th)d 0.5640197431 m (Di)n 0.214887
Th (final thick.) 0 m
C 0 m
Area to Area
Tnc 0.0782537909 m A 0.211444
Tnd 0.0782537909 m As -0.211444
Tn 0.08 m Ho 0.61228
(Do)n 0.3748873942 m Ao 0.002138
Hi 0
(Dos)*Tf 0 mm2 Ai 0
K' (shell) #DIV/0! An 0.002138
Ar 0.420749
Dri 0.374887
Dro 0.749775

Tr 1.122336

REBOILER INLET NOZZLE (5)

MOP 6000 kpa feed 659
Pi 6300 kpa velocity 0.5
f 11800 kpa molar density 10.1
j 1 seamless vol. flow 65.24752
Din 0.2148873942 m 0.018124
Dos 2 m area 0.036249
Td 0.7283326994 m (Di)n 0.214887
Tf 0 m
C 0.0015 m Area to Area
A 0.273043
Tnc 0.0782537909 m As -0.275228
Tnd 0.0797537909 m Ho 0.172233
Tn 0.08 m Ao 8.481E-05
(Do)n 0.3748873942 m Hi 0.170579
Ai 0.026269
(Dos)*Tf 0 mm2 An 0.026354
K' (shell) -391.1342894 Ar 0.521916
Dri 0.374887
Dro 0.749775
Tr 1.392195
NOZZLE DESIGN
Roll no. 120

BOTTOM CLOSER TOP CLOSER

(ELLIPTICAL ) (TORISPHERICAL)

6000 kpa MOP 6000 kpa

6300 kpa Pi 6300 kpa
11800 kpa f 11800 kpa
1 j 1
2m Dih 2m
0.000009 m C 0.000009 m
1 Cs 1.77
Rc 2m
Rk 0.12 m

0.564011 m Thc 0.66591 m

0.56402 m Thd 0.665919 m
0m Th 0m
2m Doh 2m
0.03 m SF 0.03 m
2.36 m BD 2.187619 m
2.36 m BD correct 2.19 m

DISTILLATE NOZZLE (2)

MOP 6000 kpa flowrate 1031

kmol/hr Pi 6300 velocity 0.5
m/s f 11800 kpa molar dens 15.33
kmol/m3 j 1 seamless vol. flow 67.25375
m3/hr (Di)n 0.218166053 m 0.018682
m3/s (Do)h (tori) 2m area 0.037363
m2 (Th)d 0.665919245 m (Di)n 0.218166
m Th (final thick.) 0m
C 0.0015 m Area to Area
A 0.145281
Tnc 0.079447753 m As -0.147279
m2 Tnd 0.080947753 m Ho Err:502
m2 Tn 0m Ao Err:502
m (Do)n 0.218166053 m Hi Err:502
m2 Ai Err:502
m (Dos)*Tf 0 mm2 An Err:502
m2 K' (toriisphere) -391.134289 Ar Err:502
m2 max diameter 0.19 m Dri 0.218166
m2 Dro 0.436332
m Tr Err:502
m
m

CONDENSER OUTLET NOZZLE (4)

kmol/hr
m/s MOP 6000 kpa feed 2062
kmol/m3 Pi 6300 kpa velocity 0.5
m3/hr f 11800 kpa molar dens 15.33
m3/s j 1 seamless vol. flow 134.5075
m2 Din 0.308533391 m 0.037363
m Dos 2m area 0.074726
Td 0.728332699 m (Di)n 0.308533
Tf 0m
C 0.0015 m Area to Area
m2 A 0.224715
m2 Tnc 0.11235609 m As -0.2269
m Tnd 0.11385609 m Ho Err:502
m2 Tn 0m Ao Err:502
m (Do)n 0.308533391 m Hi Err:502
m2 Ai Err:502
m2 (Dos)*Tf 0 mm2 An Err:502
m2 K' (shell) -391.134289 Ar Err:502
m Dri 0.308533
m Dro 0.617067
Tr Err:502
m

MAN HOLE (6)

kmol/hr MOP 6000 kpa Area to Area
m/s Pi 6300 kpa A 0.54625
kmol/m3 f 11800 kpa As -0.546263
m3/hr j 1 seamless Ho Err:502
m3/s Din 0.75 m Ao Err:502
m2 Dos 2m Hi Err:502
m Td 0.728332699 m Ai Err:502
Tf 0m An Err:502
C 0.000009 m Ar Err:502
m2 Dri 0.75
m2 Tnc 0.273121387 m Dro 1.5
m Tnd 0.273130387 m Tr Err:502
m2 Tn 0m
m (Do)n 0.75 m
m2
m2 (Dos)*Tf 0 m2
m2 K' -65189.0482
m
m
m
kmol/hr
m/s
kmol/m3
m3/hr
m3/s
m2
m

m2
m2
m
m2
m
 m2
m2
m2
m
m
m

kmol/hr
m/s
kmol/m3
m3/hr
m3/s
m2
m

m2
m2
m
m2
m
m2
m2
m2
m
m
m
m2
m2
m
m2
m
m2
m2
m2
m
m
m
Thickness (mm)
5 OD* Wall Thickness
6
7
8
9
10
11
12
14
16
18
20
22
25
28
32
36 0.875
40
45
50
56
63
71

80
K' 0.2 0.3 0.4 0.5 0.6 0.7
1000 76 70 69 61 58 52
2000 93 90 85 80 75 69
3000 108 103 98 92 86 79
4000 119 113 108 101 95 86
5000 129.5 122 116 110 101 92
6000 138 130 124 117 108 98.5
7000 144.5 138 130 122 112 104
8000 150 142 136 128.5 118.5 108.5
9000 157 148.5 141.5 133 122.5 112.5
10000 162 154.5 147 138.5 128 117
11000 168 159 151.5 144 132 121
12000 172 164 157 148 137 125
13000 177 169 160 152.5 140 128.5
14000 182 173.5 165 157 144 132
15000 187 178 168.5 160 148 136
16000 190 182 172 164 151 138.5
 0.8 0.85 0.9 0.95 0.99
47 42 37 30 28
59 54 47 38 29.5
68 61 53 42 31
74 68.5 59.5 48 33.5
80 74 64 51 35
86 78.5 68.5 54.5 37.5
90 82.5 72.5 58 38.5
95 87.5 76.5 60 40
99 90 79 62.5 41.5
103 94.5 82 65 42.5
107 98 85 68 43.5
109.5 100 88 70 45
112 103 90 71.5 45
115.5 106 92 73 --
118 108 94 75 --
120 110 95.5 77 --
 Gasket D
DESIGN CONDITIONS
operating pressure (pi) 0.34
design pressure (pd) 0.357
operating temperature (T) 300
shell outside dia. (Dso) 2.7
flange material IS:2004-1962 Class II
Bolting material 5% Cr Mo steel
Gasket material Asbestos composition
m 2.75
Y 25.5
shell thickness (ts) 0
inside diameter of shell (Dsi) 2.7
Allowable stress of flange material 91
Allowable stress of bolt material 138
Flange type loose type

HUB DESIGN
go 0
g1 0
h 0

BOLT LOAD CALCULATION

Wm2 5.95467126150002
Wm1 0.49157499083846

Bolt size Root dia (m)

16*1.5 0.01319
18*2 0.01448
20*2 0.01648
22*2 0.01848
24*2 0.01978
27*2 0.02278

CHECK FOR GASKET WIDTH

Actual bolting area (Ab) 0.003823994678
2*Y 51
Ab*fa/3.14*G*N 32.6180607212526
Satisfied

C #N/A
Bolt dia (db) 0.016
Flange outsie dia (Dfo) #N/A

MOMENT CALCULATION ON FLANGE (M)

For loose flange
W1 0.0309330973586608
W2 0.00213220634429774
W3 0.458509687135502

A) Bolting Up condition
Ma = Wm * a3 #N/A

B) Operating Condition (for loose type)

a1 #N/A
a2 #N/A
a3 #N/A

Mo #N/A

Max of Mo & Ma (M) #N/A

 Gasket Design
Roll no 120

GASKET DESIGN
MN/m2 Go/Gi 1.00736077231232
MN/m2 Dfi 0.332233
C Gi 0.342233
m Go 0.34475209919076
N 0.01
(Go-Gi)/2 0.00125954959538
N final 0.015
bo 0.0075
MN/m2 b 0.21650635094611
m Mean gasket diameter (G) 0.34349254959538
m
MN/m2
MN/m2
(ts=go)

m
m
m

Minimum Bolting Area Required (Am)

MN Am1 0.00356213761477
MN Am2 0.04314979175

Root area (m2) (Arb)min no of bolt Actual no of bolt R (m)

0.0001365712385 26.0826338978499 28 0.027
0.000164591264 21.6423249217616 24 0.027
0.000213198464 16.7080829192627 20 0.027
0.000268085664 13.2873110841595 16 0.027
0.000307129994 11.5981430806509 12 0.027
0.000407358794 8.74447211460335 12 0.027

C1-C2 0.00406739490446

GE (M) FLANGE THICKNESS (tf)

MN Longitudnal stress (fa) = (M*Y*Cf)/(Dfi*tf2)
MN K=(Dfo/Dfi) #N/A
MN Y (from graph) 7
Cf (initially) 1
M #N/A
MN*m therefore tf #N/A

Cf #N/A
m
m final tf #N/A
m

MN*m

MN*m
 m
m
m
m
m
m
m
m
m

red (Am)

m2
m2

Bs C1 C2 C1-C2
0.075 0.386233 0.668789808917197 -0.282556808917197
0.075 0.386233 0.573248407643312 -0.187015407643312
0.075 0.386233 0.477707006369427 -0.091474006369427
0.075 0.386233 0.382165605095541 0.004067394904459
0.075 0.386233 0.286624203821656 0.099608796178344
0.075 0.386233 0.286624203821656 0.099608796178344

tf)
MN*m
m