S04 Bolting Turret ROBOL LPM

12-11-2003 EZ-SP-FL PAGE 1 (20)
ROBOLT LPM TURRET
MAINTENANCE MANUAL
SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

19, av. De Lattre de Tassigny
B.P. 46 - 69881 MEYZIEU cedex, FRANCE
Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
PAGE 2 (20) ROBOLT LPM TURRET 12-11-2003 EZ-SP-FL

Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
12-11-2003 EZ-SP-FL BRAS B14 NV PAGE 3 (20)
CONTENT
1 PRELIMINARY REMARKS 5
1/1 SAFETY 5
1/2 ABOUT THIS BOOKLET 7
2 DESCRIPTION 8
2/1 EXPLANATION 9
3 MAINTENANCE OPERATIONS 10
3/1 FIRST ENTRY INTO SERVICE 10
3/2 OPERATIONS AT EACH SHIFT 10
3/3 50-HOURS OR WEEKLY OPERATIONS 10
3/4 200-HOURS OPERATIONS 11
3/5 600 HOURS OPERATIONS 11
3/6 1200-HOURS OR ANNUAL OPERATIONS 11
3/7 3600-HOURS OPERATIONS OVERALL INSPECTION AND RECONDITIONING 11
4 TIGHTENING TORQUES 12
5 FEED CHAINS 14
5/1 FEED CHAINS ORGANISATION CHART 14
5/2 FEED CHAINS ADJUSTMENT 15
5/3 FEED CHAINS DISMANTLING/REASSEMBLING 15
6 LUBRICATION 16
6/1 GREASING POINTS 16
6/2 GREASE NIPPLES POSITION 17
7 CHECK AND ADJUSTMENT 18

7/1 HOSE CONDITION CHECK 18
7/2 GEAR WHEELS CLEARANCE CHECK 18
7/3 CHAIN GUIDE ROLLERS CHECK 18
7/4 SKID’S AND RAILS CHECK 19
8 LIFTING - HANDLING 19
8/1 LIFTING POINTS. 19

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9 PERIODIC MAINTENANCE TABLE - ROBOLT LPM TURRET 20

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12-11-2003 EZ-SP-FL ROBOLT LPM TURRET PAGE 5 (20)
1 PRELIMINARY REMARKS
1.1 SAFETY
The informations contained in this manual must be studied and thoroughly assimilated before
undertaking any maintenance work on the equipment
Remember: SAFETY FIRST!

Always observe the warnings accompanied by the following symbols.
WARNING Operation, maintenance and adjustments are only allowed to persons with
specific training in operation and maintenance of the equipment. Read the operating
and maintenance instructions before using or servicing the equipment.
WARNING: Before starting any maintenance operation ensure that the machine is in a
!
safe location with good safety, ventilation and lighting conditions. Ensure that lifting
equipments and pedestals are compatible with elements’ weight. Follow all the safety
instructions and ware safety protections as gloves, goggle, helmet, safety boots, ear
WARNING
protectors.
WARNING: Before any operation stabilize and fix steadily all the elements on suitable
pedestals. Stop the power packs, switch the general power breaker. Place a tag or a
board to warn other members of the personnel that maintenance work on the machine
WARNING is in progress.
WARNING: Pressurized oil jets could cause severe injuries. Before any operation on
hydraulic circuit, STOP the power packs and release remaining pressure in
components by operating hydraulic control levers several times. Always release the
WARNING static pressure in cylinders before disassemble them.
NEVER WORK ON AN OPERATING CIRCUIT.
WARNING: While tests are in progress, do not allow any other member of the
personnel to stand in the area surrounding the machine. Stay at the control station to
be able to stop the movement and switch off the power pack.
WARNING
WARNING: Maintenance, adjustment and repairs are restricted to qualified personnel

with special training for the particular equipment. Always read the instructions
carefully before starting any maintenance work.
WARNING
CAUTION: Always use suitable tools and work in a clean place when dismantling and
assembling hydraulic components. After removing cylinders the hydraulic inlet/outlet
ports must be plugged to prevent dirt and air intrusion during operation.
WARNING: The operator must always wear required personal protection, such as safety
helmet, protective overall, safety boots, hearing protectors, safety goggles etc.
WARNING: Danger of high pressure oil jets.

High pressure oil jets can cause serious personal injuries.
WARNING Release the pressure in the hydraulic circuits before opening caps or connections.

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(Accumulator, Cylinder and Hydraulic circuit)
WARNING: Danger of hot surface.

Hot surface can cause serious injuries.
Components rod, shank or hydraulic component can be hot and before
starting a maintenance work, please let them cool off.
The operator must have adequate wears as gloves.
WARNING: Crushing hazard : do not stay in dangerous area, for instance:

central articulation, front chassis and rear chassis.
WARNING
SAFETY
Always follow the marked safety instructions, and

observe caution while working.
The following safety instructions are general rules.
Keep tools and drilling

equipment clean.
Do not attempt any such repairs or adjustments that you do not fully
understand.
ABOUT THE SAFETY OF REPAIRS
Certain workstages require the use of the feed mechanism during the repair.
Make sure then that:
- no danger is caused to anybody.

- the machine can be immediately stopped when necessary.
- the powerpack is stopped again before the repair-work is continued.
Before starting any repair-work move away from the area where you have just
drilled.
Use proper tools.
Always wear protective clothing, eye protection, earmuffs, safety footwear, and
other safety equipment required by the work.

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1.2 ABOUT THIS BOOKLET

The present manual is destined for the use of personnel in charge of carrying out, servicing
and maintenance operations on Jumbos.
It contains maintenance operations schedule and operating methods concerning the main
elements of the ROBOLT LPM TURRET.
Note that servicing and maintenance operations must be carried out by personnel with the
required qualifications, technical knowledge, and proper training on the machine.

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2 DESCRIPTION
Rock drill
DRILLING FEED
Rock drill cradle

Rails Feed chain
front head
Beam
Skids
Hydraulic motor
ERH (rod handler)
TURRET
Resin injection tube
Bolt magazine BOLTING FEED
Bolter wrench
Hydraulic motor
Skids
Bolter cradle
Beam Feed chain

Rails

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2.1 EXPLANATION
ROBOLT LPM DRILL FEED operates in face drilling. The rock drill and the bolter wrench
must have a tramming movement in order to execut drilling and bolting. This tramming
movement is realised by a chain and a hydraulic motor, the chain is guide by two rollers and
fixed to the rock drill and bolter wrench cradles (see detail A). The paths followed by the
chains over the different gear wheels is shown in the figure above.
DETAIL A
Gear wheel
Hydraulic motor
Front gear wheel
Rollers
Feed chain
Front gear wheel
DETAIL A
Rollers Feed chain
Gear wheel
Hydraulic motor
DETAIL A

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3 MAINTENANCE OPERATIONS
CAUTION: The safety of users and the reliability of the drill feed depend on the maintenance
operations and imply the use of genuine SANDVICK TAMROCK SECOMA spare parts.
All defective parts must be immediately replaced.
WARNING
WARNING: While tests are in progress, do not allow any other member of the personnel
to stand in the area surrounding the machine. Stay at the control station to be able to
stop the movement and switch off the power pack.
WARNING
3.1 FIRST ENTRY INTO SERVICE

• Check tightening torque after 20hours or a week.
3.2 OPERATIONS AT EACH SHIFT

Before starting up:
• Check that there is no obstruction to hinder the movement of the cradles.
• Check the overall condition of the equipment (cylinder, hoses, hydraulic unions,...).
• Check chain condition.
• Search for leakage of oil.
• Lubricate all the grease points.
CAUTION: No grease on rails (dust and grease produce an abrasive amalgam), only clean
them with water for a longer use.
After starting up:
• Operate the cradle from one end to the other end of the feed in order to be sure that it moves
freely and correctly. Movements should be steady and smooth.
3.3 50-HOURS OR WEEKLY OPERATIONS

• Check that there is no obstruction to hinder the movement of the cradles.
• Proceed drill and bolter wrench cradle verifications.
• Check tightening torque.

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3.4 200-HOURS OPERATIONS

• Proceed drill and bolter wrench cradle verifications.
• Check tightening torques.
3.5 600 HOURS OPERATIONS

• Check chain condition or replace.
• Control or replace rails and skids.
• Test for correct operation.
3.6 1200-HOURS OR ANNUAL OPERATIONS

• Search for leakage of oil.Check condition of the hoses.
• Check chains adjust or replace
3.7 3600-HOURS OPERATIONS OVERALL INSPECTION AND

RECONDITIONING
• Remove, dismantle and check the different parts.
• Remove all worn or defective parts.
• Change the seals, washers, bushings and bearings, and all wearing parts.
• Test for correct operation.
NB: You can recover all these operations in the periodic maintenance table (last page of
this manual) we invite you to use this document.

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4 TIGHTENING TORQUES
For basic genuine SANDVIK TAMROCK SECOMA™ screws and nut use the following
tightening torque:
metric dimension torque in Nm torque in Nm

HEX BOLTS “SIX CUT
GRADE 8.8 HOLLOW” BOLTS
GRADE 12.9
M6 10 16
M8 25 40
M10 50 80
M12 85 140
M14 130 210
M16 200 330
M18 280 460
M20 400 650
M22 530 880
M24 670 1130
M27 1000 1650
M33 1780 2200
M36 2300 3850
M39 3000 5050
M42 3700 6250

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DETAIL C DETAIL A Mount with

loctite 243
DETAIL B
DETAIL B
Mount with
loctite 243
200Nm
DETAIL D
100Nm
DETAIL A (with loctit 243)
DETAIL C 200Nm
DETAIL D
Mount with
120Nm loctite 243
120Nm
(with loctit 243)
120Nm

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5 FEED CHAINS
5.1 FEED CHAINS ORGANISATION CHART
THE FEED CHAINS are the life of the ROBOLT LPM TURRET, you must preserve it to keep
the system in correct condition. The organisation chart above is there to help you in this way,
you just have to read it hierarchically and follow the different maintenance operations. All of the
maintenance operations are explain in the following pages.
FEED CHAIN
GOOD SHAPE BAD SHAPE

CONTROL
CLEANING DISMANTLING
OF THE OLD
ADJUSTING CHAIN
LUBRICATING
REASSEMBLING
OF THE NEW
ONE
ADJUSTING
LUBRICATING
FEED CHAIN IN
CORRECT
CONDITION
WARNING: Before starting any maintenance operation ensure that the machine is in
!
a safe location with good safety, ventilation and lighting conditions. Ensure that
lifting equipments and pedestals are compatible with elements’ weight. Follow all
WARNING
the safety instructions and ware safety protections as gloves, goggle, helmet, safety
boots, ear protectors.
WARNING: Maintenance, adjustment and repairs are restricted to qualified

personnel with special training for the particular equipment. Always read
the instructions carefully before starting any maintenance work.
WARNING

Tel: +33 (0)4 72 45 22 00 Fax: +33 (0)4 78 31 79 80
5.2 FEED CHAINS ADJUSTMENT

THE FEED CHAINS ADJUSTMENT:
The tension of the chains is realized with two tightener screws and the adjustment is fixed by
two fixing screws (see the figure above).
The feed chains must not have some deflections after the adjustment and the axis of the gear
wheels must be perpendicular to the beam.
Be careful to keep the greasing point accessible.
Detail A Tightener screws Detail A
Fixing screws
90°
5.3 FEED CHAINS DISMANTLING/REASSEMBLING

The table here above describes the unfolding you have to follow to replace the feed chains, all
of the operations are ordered.
N OPERATIONS VISUAL HELPS

°
1 Position the cradle in the middle of the feed rails
2 Remove the cradle
3 Unbend the feed chain See feed chains adjustment (page 12)
4 Take down the feed chain in front of the cradle See explanation (page 7)
5 Hook the new feed chain to the old one to find the path See explanation (page 7)
6 Put the feed chain in to the hydraulic motor gear wheel
7 Take down the old feed chain on the back of the cradle See explanation (page 7)
8 Fit the new feed chain on the back of the cradle See explanation (page 7)
9 Adjust the tension of the new feed chain See feed chains adjustment (page 12)

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6 LUBRICATION
CAUTION: For a longer use of the feed rails, we advise you to not use grease or
oil on the rails (dust and grease produce an abrasive compund), simply clean
them once a shift with clean water.
6.1 GREASING POINTS

Grease recommandation: Based on ISO VG 100 oil
and a NLGI 2 Grade grease, containing lithium complex detergent.
Extreme pressure according to ASTM D2266: Scar diameter 0.5mm maxi.There is a grease
nipple on any rollers and gears axis.

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6.2 GREASE NIPPLES POSITION

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7 CHECK AND ADJUSTMENT

WARNING
7.1 HOSE CONDITION CHECK
Oil leakages may involve reliability and safety problems, it is imperative to replace
leaking elements immediately.
7.2 GEAR WHEELS CLEARANCE CHECK

• .HYDRAULIC MOTOR GEARS: 1 mm
Wheels fixing: the clearance value must not
exceed 1mm, replaced the kit if the
clearance value is higher.
• FRONT GEAR WHEELS:

1 mm
Check the clearance of the gear wheels and

be sure that the rotation is free.
Wheels fixing: the clearance value must not
exceed 1mm, replaced the kit if the clearance
value is higher.
7.3 CHAIN GUIDE ROLLERS

CHECK
• Chain guide rollers are fixing to an axis, if the clearance value exceeds 1mm: roller, roller
axis, screw, washer, grease nipple must be replaced.
1 mm 1 mm

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7.4 SKID’S AND RAILS CHECK

• Skids
Use a 8 mm steel plate to check the wear limit.
8
If the wear limit exceeds 8 mm that could be cause
m
m
the skids to crack.
• Rails
Check the wear limit using a calliper.
2
m
m
8 LIFTING - HANDLING
8.1 LIFTING POINTS.
• WARNING: Check the cables you use to lift, they must
be in good condition and fit for the weight of the assembly.
• Fasten correctly the elements before starting operations.
BOLTER
Protect
YES
Protect NO
DRILL FEED
YES
NO
YES
Protect

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9 PERIODIC MAINTENANCE TABLE - ROBOLT LPM

TURRET
Serial number: Percussion hours (PH): Name:
Date: Signature:
S Check Adjust V Replace

O Clean P Lubricate
PERIODS DONE.
Shift 50 PH 200 600 1200 1800 2400 3600 ROBOLT LPM TURRET YES NO
PH PH PH PH PH PH
S S S S S Check freedom and condition of moving parts
S S S S S Leakage detection
S S S S S Check all equipments condition
S S S S S Check hose, unions and fitting condition
S S S SV SV Check chains
S S S S Check tightening torques
S S S S Check rock drill/bolter wrenchand cradle

assemblage.
S S S Check gear wheels
S Check weldings
S SV V Check/replace rails and skids
P P P P P P Lubricate all points
O Overall inspection and tests

V Removal and check of all assembly
Exchange all worn parts
P

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12-11-2003 EZ-SP-FL PAGE 1 (20)

ROBOLT LPM TURRET

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

1/2 ABOUT THIS BOOKLET 7

3/2 OPERATIONS AT EACH SHIFT 10

3/3 50-HOURS OR WEEKLY OPERATIONS 10

3/4 200-HOURS OPERATIONS 11

3/5 600 HOURS OPERATIONS 11

3/6 1200-HOURS OR ANNUAL OPERATIONS 11

3/7 3600-HOURS OPERATIONS OVERALL INSPECTION AND RECONDITIONING 11

5/2 FEED CHAINS ADJUSTMENT 15

5/3 FEED CHAINS DISMANTLING/REASSEMBLING 15

6/2 GREASE NIPPLES POSITION 17

7 CHECK AND ADJUSTMENT 18

7/2 GEAR WHEELS CLEARANCE CHECK 18

7/3 CHAIN GUIDE ROLLERS CHECK 18

7/4 SKID’S AND RAILS CHECK 19

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

9 PERIODIC MAINTENANCE TABLE - ROBOLT LPM TURRET 20

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

Remember: SAFETY FIRST!

WARNING: Maintenance, adjustment and repairs are restricted to qualified personnel

WARNING: Danger of high pressure oil jets.

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

(Accumulator, Cylinder and Hydraulic circuit)

WARNING: Danger of hot surface.

WARNING: Crushing hazard : do not stay in dangerous area, for instance:

Always follow the marked safety instructions, and

The following safety instructions are general rules.

Keep tools and drilling

ABOUT THE SAFETY OF REPAIRS

- no danger is caused to anybody.

Use proper tools.

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

1.2 ABOUT THIS BOOKLET

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

Rock drill cradle

ERH (rod handler)

Bolt magazine BOLTING FEED

Beam Feed chain

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

Front gear wheel

Front gear wheel

Rollers Feed chain

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

3.1 FIRST ENTRY INTO SERVICE

3.2 OPERATIONS AT EACH SHIFT

3.3 50-HOURS OR WEEKLY OPERATIONS

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

3.4 200-HOURS OPERATIONS

3.5 600 HOURS OPERATIONS

3.6 1200-HOURS OR ANNUAL OPERATIONS

3.7 3600-HOURS OPERATIONS OVERALL INSPECTION AND

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

metric dimension torque in Nm torque in Nm

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

DETAIL C DETAIL A Mount with

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

GOOD SHAPE BAD SHAPE

WARNING: Maintenance, adjustment and repairs are restricted to qualified

SANDVIK MINING AND CONSTRUCTION LYON S.A.S.

5.2 FEED CHAINS ADJUSTMENT