Product Overview Festoon-Systems For I-Beams

Product Overview
Festoon-Systems for I-Beams

Conductix-Wampfler Festoon-Systems
2
On the go!
Cable trolley system program 0350 on a
Count on it!
steel mill overhead bridge crane
We move your business: wherever you Assemblies are easily done on site and Therefore important data and required
see objects and people in movement, within the shortest amount of time; energy arrive safely, reliably and
you will find tailor-made Conductix- service and maintenance are quick permanently wherever they’re needed.
Wampfler solutions for the flexible and easy. Conductix-Wampfler festoon
transfer of energy, data and media. systems save time and minimize costs All over the world!
throughout their operational life. Count on it!
What makes Conductix-Wampfler truly
remarkable are its years of experience As a system supplier, Conductix-
and comprehensive know-how in the Wampfler offers its customers a
development and production of festoon comprehensive all around service.
systems. These systems carry flat This includes the delivery of the
and round cables for the transfer of components, such as the cable trolley,
electrical energy and data. Hoses are towing trolley and end clamp. We
also carried for the directing of fluids, also offer you competent consulting,
air or gases. the planning of the overall system,
the selection and acquisition of the
Conductix-Wampfler festoon systems optimal cables and equipment, the
are employed worldwide in steel mills, right logistical concept and on-site
Open the gates!
ports, zinc coating shops and compost commissioning. Cable trolley system
program 0330 on a lock
preparation facilities, to name a few
applications. Perfected technology
and standardization in modular design
ensure an above-average opera-
tional life of the systems, even in the
roughest of environments.
Everything from one source:

The right cables are always
a given at Conductix-Wampfler!
Carrying a heavy load!

Motorized cable trolley system
program 0380 in combination
with program 0375 on a
STS-container crane.
3
System Layout
2
1
1. Towing Trolley / Towing clamp 4

2. Cable Trolley
3. Cable Clamp
4. Cables
5. Damping Device
6. Towing Rope
7. End Clamp
4
Complete overview of cable trolleys

Program 0314 – 0385 for I-Beams
The Conductix-Wampfler product range covers cost-efficient cable trolleys made of plastic for the
most basic applications all the way up to motorized cable trolleys with frequency converter control
and patented drive concept for heavy dynamic loads.
Speed
Load capacity
Design For low mechanical and For medium mechanical For high mechanical and For maximum mechanical
dynamic loads and dynamic loads dynamic loads and dynamic loads
Typical Monorail hoists and Standard and special Ladle cranes, grab cranes, Ladle cranes, grab cranes,
applications overhead bridge cranes overhead bridge cranes as container cranes as well container cranes as well
well as conveyor systems as high-speed conveyor as high-speed conveyor
systems systems
Festoon-
0314 0320 0325 0330 0350 0360 0366 0375 0380 0385
System
Cable weight per
cable trolley 20 80 125 200 350 500 350 800 800
max. (kg)*
Speed
50 100 120 150 160 160 300** 300** 300
max. (m/min)
Suitable Flat / Flat / Flat /
Flat / Round Flat Round Round Round Round
cable type Round Round Round
Multiple saddle
Motorized
Page 6 Page 8 Page 9 Page 10 Page 12 Page 13 Page 15 Page 17 Page 19

*depending on roller size/roller material | **in combination with motorized trolleys
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Program 0314
Smooth and wear-resistant ope-
ration through plastic rollers, with
friction bearings and stainless axle
Center-loading flat or round cable Quick and easy setting to

trolleys made of plastic for lighter different beam widths through
adjustable side shields
cable selections. Flanged guided plas-
tic rollers for simple I-beam applica- Simple and quick assembly
tions. Two, three and four rollers. through patented plastic split nuts
These cable trolleys generally run on

the same I-beam as the electricity-
powered consumer.
Main applications:
- Electric chain hoists, e.g., on swiveling cranes End Clamp
- Travelling hoists
- Standard cranes
- Transport systems
- Electricity and air supply for machinery
Standard application data

Max. travel speed 50 m/min
Max. load capacity 20 kg*
Main rollers diameter: 40 mm | design: flanged rollers | material: polyamide
Ambient temperature -20°C ... +60°C
Applications indoor / outdoor
Acid-proof design possible
Resistance to chemicals special designs on request
Curved optional
I-beam parallel flange / tapered flange
*depending on roller arrangement
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7
Program 0320
Maintenance-free with anti-
friction bearing rollers and
permanent lubrication
Compact round or flat cable trolleys, Minimized shock load with

center-loading, made of galvanized rubber buffers
steel for medium speeds and cable

Maximum protection against
weights. corrosion with hot-dipped
galvanized steel parts
Maximum bending strength

at low weight with one-piece
rollformed trolley saddle in
different widths and radii
Main applications:
- Standard bridge cranes
- Conveyor systems
- Electric hoist units
- Transport systems End Clamp Towing Trolley

Max. travel speed 100 m/min*
Main rollers diameter: 40 mm | design: flanged / non flanged
material: steel / Polyurethane, others on request
Ambient temperature -30°C ... +80°C*
Design hot-dipped galvanized steel | stainless steel | powder-coated | painted
Curved optional
*depending on roller size/roller material
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Program 0325
friction bearing rollers with
permanent lubrication for higher
loading capacities and speeds
Compact round or flat cable
trolleys, center-loading, made of hot- High protection against
corrosion with hot-dipped
dipped galvanized steel for medium
mechanical and dynamic loads.
Main applications:
- Bridge cranes
- Conveyor applications
- Electric hoists
- Transport systems End Clamp Towing Trolley

Curved optional
9
Program 0330 High load capacity with extra

large ball bearing diameters

friction bearing rollers with perma-
nent lubrication for higher loading
The fastest and strongest round or capacities and speeds
flat cable trolleys for average loads.
Minimized shock load with
Made of hot-dipped galvanized steel
robust rectangle rubber buffers
for average speeds and higher loads
with four-point suspension. High protection against
corrosion with hot-dipped

Main applications:
- Bridge cranes
- Conveyor systems
- Electric hoists End Clamp Towing Trolley
- Transport systems

Curved optional
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11
High load capacity through extra

large ball bearings with special
seals for the toughest environ-
Program 0350 mental conditions – maintenance-

free with permanent lubrication
Precise tracking performance

controlled by optimized running
gear
Cable trolley with single or multi layer
side-loading cable supports for flat Safe cable support even with
large cable packages via a
cables.
stable rubber clamp profile
Suitable for medium mechanical and
dynamic loads including traversing Permanent protection against
operation with lateral forces. Also corrosion through stainless steel
hardware
suitable for short work cycles and
high speeds. One-piece cable saddle welded
to the center plate for high loads
Main applications:
- Bridge cranes
- Gantry cranes
- Stacker cranes (RMG’s, RTG’s) End Clamp Towing Clamp
- Ladle cranes
- Stacker and reclaimers
- Conveyor systems
- Transport systems

Main rollers diameter: 50/63/80/100 mm | design: flanged / non flanged
Applications indoor / outdoor | sea climate
Curved optional
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Permanent protection against

corrosion through stainless steel
hardware
Cable trolley with single or multi layer
side-loading cable supports for round Optimal cable support even with
large cable packages via a stable
cables.
rubber clamp profile
Suitable for high mechanical and
dynamic loads including traversing Maximum energy absorption of
operation with lateral forces. Also high mechanical and dynamic
shock loads with robust hollow
suitable for short work cycles and
rubber buffers – one-or double-
high speeds. sided
Maximum bending resistance at

low weight through rollformed
Main applications:
cable saddles with maximum ben-
- Scrap and ladle cranes in steel mills ding strength
- STS-container cranes
- Heavy-duty scrap cranes in steel mills End Clamp Towing Clamp
- High-speed conveyor systems

Main rollers diameter: 50/63/80/100/112/125 mm | design: flanged / non flanged
Curved optional
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14
Smooth operation due to patented

roller arrangement
Program 0366 Maximum load capacity through extra

large ball bearings with special seals for
the toughest environmental conditions –
maintenance-free with permanent
lubrication
High-speed cable trolley with single
Low wear and low noise emission
layer side-loading cable supports for
even at high speeds with web-guided
round cables. side guide rollers
Suitable for maximum mechanical
and dynamic loads including traversing Maximum stability with a one-piece,
continuous center plate up to the saddle
operation with strong lateral forces.
Also suitable for short work cycles Optimal cable support with a double
and high work speeds. V-lined cable clamp
For high speeds, in combination with
a motorized cable trolley.
Main applications: End Clamp Towing Clamp

- Ladle cranes
- Heavy-duty grab cranes

Max. travel speed 300 m/min* (in combination with motorized trolleys)
Main rollers diameter: 112/125 mm | design:non flanged
Curved optional
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16


Low wear and low noise

emission even at high speeds
with web-guided side guide rollers
Cable trolley with multi layer side-loading
cable saddles for round cables. Easy replacement of the rollers
with individually removable side
Suitable for maximum mechanical and
shields
dynamic loads including traversing
operation and strong lateral forces. Maximum stability with a one-
Suitable for short work cycles and high piece, continuous center plate to
the bottom saddle
speeds – combinable with powered
cable trolleys. Optimal cable support of the
round cables with a double
V-lined cable clamp
Main applications: End Clamp Towing Clamp

- Scrap and ladle cranes
in steel mills
- Transport systems

Max. travel speed 300 m/min* (in combination with motorized trolleys)
Main rollers diameter: 125/160 mm | design: non flanged
Curved optional
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Motorized Festoon-Systems
The requirements of today’s systems, The application of motorized cable

especially in container handling, often trolleys in combination with non-
exceed the physical limitations of motorized cable trolleys allows for
conventional systems when it comes to controlled acceleration and dece-
speed, acceleration and cable package leration. This synchronization with
weight. the consumer makes it possible to
increase the travel speeds of the entire
system enormously. In addition, wear
and maintenance work are reduced
considerably, increasing the availability
of the complete facility and minimizing
the overall costs.
System sketch
Program 0366 or 0375 Motorized Cable Trolley Motorized Cable Trolley

Program 0380 or 0385 Program 0380 or 0385
Consumer
Motorized Cable Trolley

Program 0380 or 0385
Complete frequency converter

control including a control
panel for a cable trolley system
with 3 motorized cable trolleys
by Conductix-Wampfler
Motorized main cable trolley

with magnetic switch for
back reach limit stops
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Program 0380 | 0385

Compact designed power unit
with standard motor and thermal
overload protection
Minimization of the most severe

mechanical and dynamic shock
Motorized cable trolley for round cables
loads with heavy duty rubber or
with a patented compact drive cellular buffers
(Progr. 0380) or with a gear motor
(Progr. 0385).
The entire system consists of motorized
cable trolleys, a frequency converter
control for optimizing movement and
cable trolleys from programs 0366
and 0375.
Main applications:
- High-speed STS-container cranes
of all Panamax classes Increased capacity range
- Special overhead bridge cranes with double gear motor drive
- Scrap and ladle cranes in steel mills
- High-speed conveyor systems Optimal cable support with
a double V-lined trolley clamp
- Transport systems

Main rollers diameter: 125/160 mm | design: non flanged
I-beam parallel flange
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Perfect Interaction
The right equipment is just as important Conductix-Wampfler Accessories are Conductix-Wampfler offers the suitable
as the right tires on your car. optimally coordinated with the approp- equipment for every application – long-
riate cable trolley line. lasting and with the high quality you’ve
The perfect coordination of the equip- come to expect!
ment with the cable trolleys allows for Conductix-Wampfler Accessories
the counterbalancing of unfavorable increase the safety, the availability
operating conditions. and the operational life of the entire
festoon system.
The optimal roller for each applica-

tion is a given at Conductix-Wampfler.
Accordingly the available range of
rollers is large and flexible.
Cable clamps Tension relief ropes protect the Elastic damping devices optimize
A controlled cable line in the loop cables from excessive tension. the movement of the system at high
prevents cables from twisting or Suitable for every application with speeds and protect the cables.
overlapping. Cable clamps for flat their various materials and designs.
and round cables consi-
derably increase
the operational
life of the cables
as well as the
functional safety
of the system.
Whether it‘s hot-dipped galvanized

or stainless steel, powder-coated or
painted – Conductix-Wampfler always
offers the right surface.
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Service – tailor-made
Branch-specific competence Planning

The scope and depth of the Conductix- - Determining the application parameters
Wampfler range of services is based on - Selection of the optimal cable trolley
the requests and requirements of the technology and suitable cables –
customers. From planning to long- optimized to customer requirements,
term agreements, anything is possible application parameters and environ-
– according to your needs. Plus, the mental factors
more complex the system layout and
the expectations of operational life and
operational safety, the more sense it Pre-assembly Final assembly & inspection
makes to utilize our competent - Mounting the cable trolleys on the - Ensuring the correct assembly on site
service team. Ask us! transport beam - Complete installation and commis-
- Laying out and aligning the cables sioning by trained and experienced
- Installing the equipment personnel up to inspection
- Loading and transporting the festoon
system to its site of operation
Maintenance & service
- Regular maintenance and inspections
increase the operational life of
the facility, ensuring its long-term
availability
- Conductix-Wampfler service agree-
ments: the “complete worry-free
package”
The experts of Conductix-Wampfler

accompany their customers from planning
through pre-assembly right up to the on-
site installation – anywhere in the world!
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Conductix-Wampfler – the complete program
Your Applications – our Solutions
Festoon systems from Conductix-Wampfler represent only one of the many solutions made possible by the broad spectrum of Conductix-
Wampfler components for the transport of energy, data and media supply systems. The solutions we deliver for your applications are of
course based on your specific requirements. In many cases, a combination of several different Conductix-Wampfler systems can prove
advantageous. You can count on all of Conductix-Wampfler’s Business Units for hands-on engineering support – coupled with the perfect
solution to meet your energy management and control needs.
Cable reels Festoon systems Conductor rails Non-insulated conductor rails

Motorized reels and spring reels by It‘s hard to imagine Conductix- Whether they‘re enclosed conductor Extremely robust, non-insulated
Conductix-Wampfler hold their own Wampfler cable trolleys not being rails or expandable single-pole conductor rails with copper heads or
wherever energy, data and media used in virtually every industrial systems, the proven conductor rails stainless steel surfaces provide the
have to cover the most diverse application. They‘re reliable and by Conductix-Wampfler reliably move ideal basis for rough applications, for
distances within a short amount of robust and available in an enormous people and material. example in steel mills or shipyards.
time – in all directions, fast and safe. variety of dimensions and designs.
Energy guiding chains Slip ring assemblies Inductive Power Transfer IPT® Reels, retractors and balancers
The “Jack of all trades“ when it comes Whenever things are really “moving The no-contact system for transferring Whether for hoses or cables, as
to transferring energy, data, air and fluid in circles“, the proven slip ring energy and data. For all tasks that classical reels or high-precision
hoses. With their wide range, these assemblies by Conductix-Wampfler depend on high speeds and absolute positioning aids for tools, our range
energy guiding chains are the ideal ensure the flawless transfer of energy resistance to wear. of reels and spring balancers take the
solution for many industrial applications. and data. Here, everything revolves load off your shoulders.
around flexibility and reliability!
Jib boom Conveyor systems

Complete with tool transporters, reels, Whether manual, semiautomatic
or an entire media supply system – or with Power & Free – flexibility
here, safety and flexibility are key to is achieved with full customization
the completion of difficult tasks. concerning layout and location.
23
www.conductix.com
Conductix-Wampfler
© Conductix-Wampfler | 2018 | subject to technical modiﬁcations without prior notice
has just one critical mission:

To provide you with energy and
data transmission systems that
will keep your operations up
and running 24/7/365.
To contact your nearest sales

office, please refer to:
www.conductix.com/
contact-search
KAT0300-0001e-EN

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Product Overview

Festoon-Systems for I-Beams

Everything from one source:

Carrying a heavy load!

1. Towing Trolley / Towing clamp 4

Complete overview of cable trolleys

Page 6 Page 8 Page 9 Page 10 Page 12 Page 13 Page 15 Page 17 Page 19

Center-loading flat or round cable Quick and easy setting to

These cable trolleys generally run on

Standard application data

Compact round or flat cable trolleys, Minimized shock load with

steel for medium speeds and cable

Maximum bending strength

Standard application data

Standard application data

Program 0330 High load capacity with extra

Maintenance-free with anti-

Maximum bending strength

Standard application data

High load capacity through extra

Program 0350 mental conditions – maintenance-

Precise tracking performance

Standard application data

High load capacity through extra

Program 0360 mental conditions – maintenance-

Permanent protection against

Maximum bending resistance at

Standard application data

Smooth operation due to patented

Program 0366 Maximum load capacity through extra

Main applications: End Clamp Towing Clamp

Standard application data

High load capacity through extra

Program 0375 mental conditions – maintenance-

Low wear and low noise

Main applications: End Clamp Towing Clamp

Standard application data

The requirements of today’s systems, The application of motorized cable

Program 0366 or 0375 Motorized Cable Trolley Motorized Cable Trolley

Motorized Cable Trolley

Complete frequency converter

Motorized main cable trolley

Program 0380 | 0385

Minimization of the most severe

Standard application data

The optimal roller for each applica-

Whether it‘s hot-dipped galvanized

Branch-specific competence Planning

The experts of Conductix-Wampfler

Your Applications – our Solutions

Cable reels Festoon systems Conductor rails Non-insulated conductor rails

Jib boom Conveyor systems

has just one critical mission:

To contact your nearest sales

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