Pre Stressing

PROJECT
Client
ITD-ITD CemJV Contractor : ITD-ITD Cem JV Contract Package - JP/EW/C2
STRESSING FORMAT
Span .No.. Date..............
Span Length.... Start Time.......
No of cable (Total) Finish Time......
Cable No. Date of Last Segment Concreting: ……………………………
Min.cube strength of segments of the span ..........................
HT Strands Details Cube strength required for stressing not less than ……………..…..
coil no :…………… Pressing jack information
Actual Modulus of Elasticity of strand:……………….. Make :Dynamic
Actual cross sectional Area of strand:…………………. Stressing Ram area in cm2 :………………..
Length of strand(Anchor to Anchor End): ………...... Lock off Ram area in cm2 :………………..
Locking pressure kg/cm2 :………………..
Anchorage Details Grip length with jack (mm) :………………..
Make :……………. Wedge set final slip (mm) :………………..
system :……….DP.15 Jack efficiency (%) :………………..
Wedges : 3 piece cir clip Pressure gauge No :………………..
Sheathing Detail Design Data(As per as drawing)
Make : Rex GFC Drawing N0/Rev.No. :………………..
Id in mm: :………….. Theoretical modulus of elasticity of strand (N/mm2) :1.95X105
Grooved : Double(or as per specification) Actual x.sectional area of strand (mm2)
Material HDPE Theoretical design elongation(mm) :……………..
Thickness in mm :…………… Jack force(Tons) ……………….
Modiffied elongation in mm = Design elongationxTheoretical cross.sectional areaxTheoretical Modulus of elasticity

'+ G.L. elongation
Actual Area X Actual Modulus of elasticity
Tolerance Max(+5%) …………. Min (-5%)

Design jack force
Design Final Gauge Reading=
Ram area X Jack efficiency
Tolerance Max(+5%) …………. Min (-5%) …………….

Cable No.
Jack No. Gauge No. Jack No Gauge No.
Pressure Piston Cumulative Dead End Pressure Piston Cumulative Dead End
S.NO Elongation Elongation
kg/cm2 Reading Elongation Reading kg/cm2 Reading Elongation Reading
1
10
11
12
13
14
15
A.Cum elongation(mm)=
B.Zero correction(mm)=
C.Less of elongation in jack.=
D. slip at Deat End(mm)=
Net elongation(mm)=(A+B-C-D)
Extension achieved is less than required with desired jacking force=yes/no

if Yes,increased jacking force(percentage).......(subject to max of 5%)
Percentage excess/less elongation achieved=........
Remarks..........
ITD.ITD Cem JV Representative DMRC Representative

Date: Date.
4- laning of aligarh - kanpur section from Km.140.200 (Design Chainage 194.900) to Km.186.000 (Design chainage
PROJECT 195.733) [Pakage -1 from aligarh-Bhadwas] of nh- 91 in the Etah of uttar Pradesh hybrid Annuit mode under Bharatmala
Pariyojna
Contractor - BGCCPL Client - NHAI Contract Package - Aligarh -Kanpur PAK-1

STRESSING FORMAT
Span .No.. SINGLE Date..............
Span Length.... 30MTR Start Time.......
Cable No. Date of Last Segment Concreting : ……………………………
Min.cube strength of segments of the span ..........................
HT Strands Details Cube strength required for stressing not less than 45N/MM^2
Actual Modulus of Elasticity of strand N/MM^2:……………….. Make :Dynamic
Actual cross sectional Area of strand MM^2:…………………. Stressing Ram area in cm2 : 563.72
Length of strand(Anchor to Anchor End) MM: ………...... Lock off Ram area in cm2 : 95.89
Anchorage Details Grip length with jack (mm) : 750
Make :Dynamic Wedge set final slip (mm) :………………..
system : 19T13 Jack efficiency (%) : 98.98
Make :Dynamic GFC Drawing N0/Rev.No. : CICPL/D1023/FLY/172+960/30M/SUP/007 R0
Id in mm: : 75 Theoretical modulus of elasticity of strand (N/mm2) :1.95X105
Grooved : Double(or as per specification) Theoretical x.sectional area of strand (mm2) : 98.8
Material : HDPE Theoretical design elongation(mm) :……………..
Thickness in mm :5 Jack force(KN) :……………..


Design jack force

Cable No.
Pressure Piston Cumulative Dead End Pressure Piston Cumulative
S.NO Elongation Elongation Dead End Reading
kg/cm2 Reading Elongation Reading kg/cm2 Reading Elongation
1 50 24 0 0 50 31 0
2 100 40 16 16 100 44 13 13
3 150 55 15 31 150 58 14 27
4 200 67 12 43 200 69 11 38
zero zero
5 14.333 57.333 12.667 50.667
corection corection
6 250 79 12 69.333 250 82 13 63.667
7 300 93 14 83.333 300 95 13 76.667
8 350 102 9 92.333 310 108 13 89.667
9 400 116 14 106.333 121 13 102.667
10 450 128 12 118.333 136 15 117.667
11 490 135 7 125.333 140 4 121.667
12
13
14
15
A.Cum elongation(mm)= 123.5

C.Less of elongation in jack.=
D. slip at Deat End(mm)=
Net elongation(mm)=(A+B-C-D)
Extension achieved is less than required with desired jacking force=yes/no

if Yes,increased jacking force(percentage).......(subject to max of 5%)
Percentage excess/less elongation achieved=........
Remarks..........
BGCCPL Representative I E Representative

Date: Date.
4- laning of aligarh - kanpur section from Km.140.200 (Design Chainage 194.900) to Km.186.000 (Design chainage 195.733) [Pakage -1
from aligarh-Bhadwas] of nh- 91 in the Etah of uttar Pradesh hybrid Annuit mode under Bharatmala Pariyojna
Client - National Highways Authority of india
Independent Engineer - S A Infrastructure Private Limited
Concessionaire - B G Aligarh Kanpur Highway Private Limited (BGAKHPL)
Contractor - Brij Gopal Construction Company Private Limited
STRESSING FORMAT
Chainage :- Girder no RFI :-
No of strands (Total) Finish Time......
Cable No. Date of Concreting : ……………………………
HT Strands Details Grade of Concreting : ……………………………
coil no
Actual Modu :…………… Pressing jack information
Actual cross sectional Area of strand MM^2:…………………. Make :Dynamic
Length of strand(Anchor to Anchor End) MM: ………...... Stressing Ram area in cm2 : 563.72
Design Data(As per as drawing) Lock off Ram area in cm2 : 95.89
GFC Drawing N0/Rev.No. : CICPL/D1023/FLY/172+960/30M/SUP/007 R0 Locking pressure kg/cm2 :………………..
Theoretical modulus of elasticity of strand (N/mm2) :1.95X105 Grip length with jack (mm) : 750
Theoretical x.sectional area of strand (mm2) : 98.8 Slip After 24hr. (mm) :………………..
Theoretical design elongation(mm) :…………….. Jack efficiency (%) : 98.98
Jack force(KN) ……………….
Extension b/w grip length
Design jack force


A2 A1
Pressure Piston Cumulative Pressure Piston Cumulative
S.NO Diffference Rremarks Diffference Rremarks
kg/cm2 Reading Elongation kg/cm2 Reading Elongation
A. Avg. Cumulative Elongation(mm)=
B.Slip after 24 hr. (mm) =
C.Net elongation(mm) = (A-B)

Remarks..........
BGCCPL Representative Concessionaire Representative I E Representative

Date: Date. Date.
PROJECT
4- laning of aligarh - kanpur section from Km.140.200 (Design Chainage 194.900) to Km.186.000 (Design chainage 195.733)
[Pakage -1 from aligarh-Bhadwas] of nh- 91 in the Etah of uttar Pradesh hybrid Annuit mode under Bharatmala Pariyojna
STRESSING FORMAT
Chainage :- RFI :-
coil no
GFC Drawing N0/Rev.No. : CICPL/D1023/FLY/172+960/30M/SUP/007 R Locking pressure kg/cm2 :………………..
Theoretical x.sectional area of strand (mm2) : 98.8 Wedge set final slip (mm) :………………..
Jack force(KN) ………………. Pressure gauge No :………………..
Design jack force



1 50 27 0 0 50 30 0
2 100 40 13 13 100 44 14 14
3 150 53 13 26 150 60 16 30
4 200 70 17 43 200 70 10 40
zero zero
- 14.333 57.333 13.333 53.333
corection corection
5 250 79 9 66.333 250 82 12 65.333
6 300 90 11 77.333 300 95 13 78.333
7 350 104 14 91.333 350 110 15 93.333
8 400 123 19 110.333 400 123 13 106.333
9 450 131 8 118.333 450 134 11 117.333
10 465 134 3 121.333 470 140 6 123.333
11 490 140 6 127.333 490 146 6 129.333
12
A.Cum elongation(mm)= 128.333
B. slip at Deat End(mm)=
Net elongation(mm)=(A-B )
Remarks..........

Date: Date. Date.
4- laning of aligarh - kanpur section from Km.140.200 (Design Chainage 194.900) to Km.186.000 (Design chainage
PROJECT 195.733) [Pakage -1 from aligarh-Bhadwas] of nh- 91 in the Etah of uttar Pradesh hybrid Annuit mode under Bharatmala
Pariyojna
Contractor - BGCCPL Client - NHAI Contract Package - Aligarh -Kanpur PAK-1

STRESSING FORMAT
Grade of Concreting : ……………………………
HT Strands Details
Actual Modulus of Elasticity of strand N/MM^2:……………….. Make : Dynamic
Actual cross sectional Area of strand MM^2:…………………. Stressing Ram area in cm2 : 563.72
Length of strand(Anchor to Anchor End) MM: ………...... Lock off Ram area in cm2 : 95.89
Anchorage Details Grip length with jack (mm) : 750
Make :Dynamic Wedge set final slip (mm) :………………..
system : 19T13 Jack efficiency (%) : 98.98
Make :Dynamic GFC Drawing N0/Rev.No. : CICPL/D1023/FLY/172+960/30M/SUP/007 R0
Id in mm: : 75 Theoretical modulus of elasticity of strand (N/mm2) :1.95X105
Grooved : Double(or as per specification) Theoretical x.sectional area of strand (mm 2)
: 98.8
Material : HDPE Theoretical design elongation(mm) :……………..
Thickness in mm :5 Jack force(KN) :……………..


Design jack force

Cable No.
Pressure Piston Cumulative Dead End Pressure Piston Cumulative
S.NO Elongation Elongation Dead End Reading
kg/cm2 Reading Elongation Reading kg/cm2 Reading Elongation
1 0
10
11
12
13
14
15
A.Cum elongation(mm)=
C.slip at Deat End(mm)=
Net elongation(mm)=(A+B-C)
Remarks..........

Date: Date. Date.
Chart
12
10
Axis Title
8
0
Chart Title
4- laning of aligarh - kanpur section from Km.140.200 (Design Chainage 194.900) to Km.186.000 (Design chainage 195.733) [Pakage -1
from aligarh-Bhadwas] of nh- 91 in the Etah of uttar Pradesh hybrid Annuit mode under Bharatmala Pariyojna
STRESSING FORMAT
Chainage :- Girder no RFI :-
Span .No.. Date..............
coil no
GFC Drawing N0/Rev.No. : CICPL/D1023/FLY/172+960/30M/SUP/007 R0 Locking pressure kg/cm2 :………………..
Theoretical x.sectional area of strand (mm2) : 98.8 Slip After 24hr. (mm) :………………..
Jack force(KN) ……………….
Design jack force

Tolerance Max(+5%) ………….

A. Avg. Cumulative Elongation(mm)=
B.Slip after 24 hr. (mm) =
C.Net elongation(mm) = (A-B)

Remarks..........

Date: Date. Date.

Pre Stressing

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PROJECT

Modiffied elongation in mm = Design elongationxTheoretical cross.sectional areaxTheoretical Modulus of elasticity

Tolerance Max(+5%) …………. Min (-5%)

Tolerance Max(+5%) …………. Min (-5%) …………….

Extension achieved is less than required with desired jacking force=yes/no

ITD.ITD Cem JV Representative DMRC Representative

Contractor - BGCCPL Client - NHAI Contract Package - Aligarh -Kanpur PAK-1

Modiffied elongation in mm = Design elongationxTheoretical cross.sectional areaxTheoretical Modulus of elasticity

Tolerance Max(+5%) …………. Min (-5%)

Tolerance Max(+5%) …………. Min (-5%) …………….

7 300 93 14 83.333 300 95 13 76.667

8 350 102 9 92.333 310 108 13 89.667

9 400 116 14 106.333 121 13 102.667

10 450 128 12 118.333 136 15 117.667

11 490 135 7 125.333 140 4 121.667

A.Cum elongation(mm)= 123.5

Extension achieved is less than required with desired jacking force=yes/no

BGCCPL Representative I E Representative

Client - National Highways Authority of india

Independent Engineer - S A Infrastructure Private Limited

Concessionaire - B G Aligarh Kanpur Highway Private Limited (BGAKHPL)

Contractor - Brij Gopal Construction Company Private Limited

Tolerance Max(+5%) …………. Min (-5%)

Design jack force

Tolerance Max(+5%) …………. Min (-5%) …………….

Jack No. Gauge No. Jack No Gauge No.

A. Avg. Cumulative Elongation(mm)=

B.Slip after 24 hr. (mm) =

C.Net elongation(mm) = (A-B)

BGCCPL Representative Concessionaire Representative I E Representative

Client - National Highways Authority of india

Independent Engineer - S A Infrastructure Private Limited

Concessionaire - B G Aligarh Kanpur Highway Private Limited (BGAKHPL)

Contractor - Brij Gopal Construction Company Private Limited

Tolerance Max(+5%) …………. Min (-5%)

Design jack force

Tolerance Max(+5%) …………. Min (-5%) …………….

Pressure Piston Cumulative Pressure Piston Cumulative

6 300 90 11 77.333 300 95 13 78.333

7 350 104 14 91.333 350 110 15 93.333

8 400 123 19 110.333 400 123 13 106.333

9 450 131 8 118.333 450 134 11 117.333

10 465 134 3 121.333 470 140 6 123.333

11 490 140 6 127.333 490 146 6 129.333

BGCCPL Representative Concessionaire Representative I E Representative

Contractor - BGCCPL Client - NHAI Contract Package - Aligarh -Kanpur PAK-1

Modiffied elongation in mm = Design elongationxTheoretical cross.sectional areaxTheoretical Modulus of elasticity

Tolerance Max(+5%) …………. Min (-5%)

Tolerance Max(+5%) …………. Min (-5%) …………….

BGCCPL Representative Concessionaire Representative I E Representative

Client - National Highways Authority of india

Independent Engineer - S A Infrastructure Private Limited

Concessionaire - B G Aligarh Kanpur Highway Private Limited (BGAKHPL)

Contractor - Brij Gopal Construction Company Private Limited

Tolerance Max(+5%) …………. Min (-5%)

Design jack force

Tolerance Max(+5%) ………….

Pressure Piston Cumulative Pressure Piston Cumulative

A. Avg. Cumulative Elongation(mm)=

B.Slip after 24 hr. (mm) =

C.Net elongation(mm) = (A-B)

BGCCPL Representative Concessionaire Representative I E Representative

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