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  • Parts & Service News: Major Code: 55 NO.: Date: AH18855 August 3, 2017

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    Fernando Pérez Sarria
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    The document describes a modification to reduce engine start delay on a PC4000/6D SFS excavator. Originally, the buffer module that provides stable voltage during engine startup would only begin charging after the key switch was turned on, causing a two minute delay before the engine could be started. The modification involves rewiring the buffer module's power supply from the key switch to the main battery switch. This allows the buffer module to begin charging as soon as the main battery is turned on, eliminating the delay so the operator can start the engine immediately upon entering the cab.

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    AH18855

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    The document describes a modification to reduce engine start delay on a PC4000/6D SFS excavator. Originally, the buffer module that provides stable voltage during engine startup would only begin charging after the key switch was turned on, causing a two minute delay before the engine could be started. The modification involves rewiring the buffer module's power supply from the key switch to the main battery switch. This allows the buffer module to begin charging as soon as the main battery is turned on, eliminating the delay so the operator can start the engine immediately upon entering the cab.

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    © All Rights Reserved
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    15 views4 pages

    Parts & Service News: Major Code: 55 NO.: Date: AH18855 August 3, 2017

    Uploaded by

    Fernando Pérez Sarria
    The document describes a modification to reduce engine start delay on a PC4000/6D SFS excavator. Originally, the buffer module that provides stable voltage during engine startup would only begin charging after the key switch was turned on, causing a two minute delay before the engine could be started. The modification involves rewiring the buffer module's power supply from the key switch to the main battery switch. This allows the buffer module to begin charging as soon as the main battery is turned on, eliminating the delay so the operator can start the engine immediately upon entering the cab.

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    © All Rights Reserved
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    of 4

    MAJOR CODE: 55

    NO.: AH18855
    PARTS & SERVICE NEWS DATE: August 3, 2017
    Page 1 of 4
    SUBJECT: Diesel engine / Buffer module

    PURPOSE: Reducing the engine start delay

    APPLICATION: PC4000/6D SFS

    FAILURE CODE: 55C2NA (B1)

    DESCRIPTION:

    • Before carrying out any repairs, read all the safety instructions
    W in the Operation and Maintenance Manual of your shovel.
    • The Parts & Service News AH10509 (latest edition) and local
    safety rules must also be observed.

    Issue:
    Battery main key is on. Lock lever is in the LOCKED position.
    Operator turns the switch key in the ON position (1b). The Pre-lube system
    of the engine is working and the buffer module will be charged.
    The buffer module is needed to keep the voltage for electronic components stable during
    the startup process of the engine.
    After about 2 minutes, the buffer module is loaded and the operator can turn the switch
    key to the start position (1c). After starting the engine, the key must be released.
    If the operator tries starting the engine before the buffer module is completely charged,
    nothing will happen. Engine will not start.

    Solution:
    Change the wiring of the buffer module from the key switch to the battery main switch.

    Advantage:
    Loading the buffer module starts immediately after turning on the battery main switches.
    If the operator is sitting in the cabin, he can start the engine without further delay.

    Before modification After modification

    Key switch

    (Simplified drawings)

    AH18855
    Page 2 of 4

    Modification:
    • Cut the power supply of the buffer module 11G044 to the key switch 22S001

    • Connect the power supply of the buffer module 11G044 to the fuse 11F006.

    AH18855
    Page 3 of 4

    After this modification:


    • The driver has to wait about 2 minutes between
    switching on the battery main switch and starting the
    engine.
    • During this time the buffer module is fully charged.

    AH18855
    Page 4 of 4

    AH18855

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