Instrument & Plant Air Users

No. Description Type Status No. Int Cont Process Req't

Cont / Int Sm3/h Sm3/h barg
1 Control Valves (plant wide) Inst. Air Cont 10 7.0
2 Shutdown Valves (plant wide) Inst. Air Cont 10 7.0
Packaged unit users Inst. Air
3 Cont 12679.5
(continuous)
Packaged unit users Inst. Air
4 Int 20.0
(intermittent)

5 Utility Stations (intermittent) Plant Air Int 120.0 10.0

Total 140.0 12679.5

Dry Air Receiver Sizing

Min.
Unit Installed Remarks
Required
Holdup Time min 30.0 9.5 Norm. to min. press. - continuous rate.
Receiver Op. Press. - Norm. barg 30.41 Margin above System pressure to provide DP for
System Op. Press. - Norm. barg 30.41
System Op. Press. - Min barg 5.4
Volume m³ 288.0 91.7
Diameter m 3.400 3.400 Preferably select a standard ID
Height or Length m 31.73 10.10 Select at least minimum length. No credit for end
Height / Diameter Ratio - 9.3 3.0 Preferably within 3 to 5.
Time for Receiver press. to fall
to norm. system press. with minutes 0.0
int. users operating.

Air Dryer Sizing

Required Installed Remarks
Net Dryer Capacity Sm³/h 12679.5 108.8
Regeneration Waste % 20 Default value.
Gross Dryer Capacity Sm³/h 15849.4 136.0
Pressure Drop barg 0.7 Default value.

Air Compressor Sizing

Required Installed Remarks
Compressor Capacity Sm³/h 15849.4 136.0 Select standard machine size
Design Margin % 1
Operating Pressure - Min
barg 31.1 Compressor loading pressure set point
(loading)
Compressor
bar 0.7 Default value.
Loading/Unloading Gap
Operating Pressure - Max
barg 31.8 Compressor unloading pressure set point
(unloading)
 Header Sizing Guidelines
Line Size NS 20 25 40 50 80
Line Capacity Sm³/h 100 180 430 720 1800
Line Capacity kg/h 130 220 530 890 2200
Line Velocity @ 700 kPag m/s 15 15 15 15 15
C Line Loss kPa/100m 160 120 70 50 30
L
I
E
N
T
 Process Req't Remarks
°C
50 1.0 Sm³/h per item
50 1.5 Sm³/h per item

Assume ONE 20mm

online @ 20 m/s
50
and 500 kPag
delivery pressure.

s. - continuous rate.
em pressure to provide DP for PCV

standard ID
mum length. No credit for ends.
to 5.

g pressure set point

ding pressure set point

 100
3100
3800
15
20