D Know Your Industrial Truck

1 Description of indicators and controls

1 2
4 5 6 3 7

8
9
10

11
12

13

14
15
16
17

Item Control and Function

display element
1 Key switch t Switches control current on and off.
Removing the key prevents the industrial
truck from being switched on by
unauthorized personnel.
Code lock o Turns the industrial truck on.
2 Button-Load weight o If pressed displays load weight.
3 Headlight fork direction o Switches light on and off.
switch
4 Control and display unit t Display of steering direction, warning
indicators, event messages and mode
indicators.
6 Button-Fork tilt o Move forks in horizontal position.
5 Button-Lift limit bypass o Activates the lift limit bypass.
8 Headlight drive direction o Switches light on and off.
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switch

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 Item Control and Function
display element
7 Operator reading light o Switches operator light on and off.
switch
9 Joystick t Operates the following functions:
– Travel direction forward/reverse
– Load carrier lifting/lowering
– Horn button
10 Fan switch o Switches fan on and off.
11 Steering wheel t Travel direction command
12 EMERGENCY STOP t Turns the power supply on and off.
switch
13 Cross switch t Tilting the forks forward/back
Side shifter to the left / right
14 Rocker switch t Reach and retract forks.

15 Horn button t Activates the horn.

16 Traction pedal t Three stage activated:

– Pressed down - Industrial truck fully

funtional
– Half lifted - coasting brake activated
– Completely lifted - emergency brake
activated
17 Operator presence pedal t – Not activated: Driving and hydraulic
functions disabled, industrial truck
brakes.
– Activated: Driving and hydraulic functions
enabled.
t Standard equipment o Optional equipment
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 2 Overview of components

18

19

20
21

22

23

24

25

Item Description Item Description

18 t Mast 22 t Fork carriage
19 t Free lift cylinder 23 t Baselegs
20 t Load back rest 24 t Load wheels
21 t Pantograph 25 t Load forks
t o
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Standard equipment Optional equipment

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3 Display unit
Description

The display unit represents the operator-truck interface. It acts both as a display and
control unit for the operator.

Adjustments to the truck can be made by pressing the four short stroke buttons (43,
44, 45, 46). The LEDs of the 11 luminous symbols (41, 34-39,35, 40, 37, 42, 28-26)
can show 3 conditions: on, flashing or off.

The display unit gives information on the travel direction, steer angle, battery charge
condition and other selected truck parameters.

26 27 28 29 30 31 32 33

am
34 pm 34

35 R
36
inch lbs lbs inch
37 mm kg error kg max mm
38
39

40

41 42 43 44 45 46

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 Item Description Function
29 Steer angle Displays the steer angle in 30°
increments.
26 Stop sign display Red icon lights up when faults occur.

27 Parking brake Red icon lights up when the parking

display brake is applied.

28 Warning symbol Red icon

display – lights up when faults occur.
– flashes when system messages
appear in the display.
30 Direction display Displays travel direction and steer mode
– Semi-circle = 180°
31 Time Displays the time in hours: minutes.
32 Battery charge Shows the battery charge status.
status display
33 Discharge Displays status, should be charged at this
indicator point.
34 Slow travel display The green icon lights up when slow travel
is set. The travel speed is restricted.

36 Lift speed display Shows the set speed (lift) for current
profile (in bars from 1 to 5).
36 Performance Displays the performance setting number
setting number (1, 2 or 3).
35 Forks horizontal The green icon lights up when the forks
indicator are horizontal.

37 Operator Yellow icon

presence indicator – lights up if the operator presence
switch is not pressed. The truck is not
operational.
– flashes if the operator presence switch
is pressed while the system starts up.
38 Warning and error Displays event messages and
message display information messages as plain text.
39 Service mode Yellow icon
indicator – flashes when the service interval has
expired.
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– flashes rapidly when the service PC

and truck are connected.

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 Item Description Function
40 Lift limit indicator Yellow icon
– lights up when the lift limit is reached.
– flashes when the height is below the
safety height.
41 (o) Battery lock The red icon lights up when the battery is
indicator unlocked.

42 Overheat indicator Red icon lights up if motor or controller

overheat.

43 Slow travel Travel mode setting button.

indicator

44 Parking brake Parking brake activation button.

button

45 Shift keybutton Display change button.

46 Performance Button to select performance level 1, 2 or

setting button 3.

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 3.1 Battery discharge indicator
The charge state of the battery is indicated by a battery icon (32) in the industrial truck
display. If a battery is discharged up to the permissible discharge state, the battery
icon (32) appears empty.

Z The standard setting for the battery discharge indicator (33) is based on standard
batteries.

3.2 Battery discharge monitor

The lift function is turned off if the residual battery capacity is below 20% range. A
corresponding message appears in the display (38). The lift function is not enabled
again until the charge level of the connected battery reaches a minimum of 70%.
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4 Technical data
Z The technical data specification complies with the German regulations for
"Specification sheets for industrial trucks".
Subject to technical modifications and additions.

4.1 Performance data

Z Applies for industrial truck with:

– 16.25 in battery compartment

– 42 in baseleg opening
– 242 in maximum fork height mast
– 42 in forks

Model NR 20 NR 23 ND 18
Drive Electric
High Performance
Q Load capacity / rated 4000 4500 3500 lb
load (1800) (2000) (1600) (kg)
Travel speed, w./w.o. 6.8 / 8 mph
load in load direction (11 / 12.9) (km/h)
Travel speed, w./w.o. 7.5 / 8 mph
load in drive direction (12.1 / 12.9) (km/h)
Lift speed, w./w.o.load 90 / 160 fpm
(0.46 / 0.81) (m/s)
Lower speed, w./w.o.load 110 /110 fpm
(0.55 / 0.55) (m/s)
Reach / retract speed 33.6/39.6 33.6/39.6 53.4 / 58.8 fpm
w./w.o.load (0.17/0.2) (0.17/0.2) (0.27/0.3) (m/s)
Max. gradeability, loaded/ 9/9 %
unloaded
Acceleration time, w./w.o. 5.5 / 4.5 S
load
Service brake electro-magnetic
Drive motor rating S2 9.2 hp
60 min (6.9) (kW)
Battery voltage/nominal 36 / 750 V/Ah
capacity K5
Type of drive control Mosfet / AC
Steering electric
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 Z Applies for industrial truck with:

– 16.25 in battery compartment

– 42 in baseleg opening
– 242 in maximum fork height mast
– 42 in forks

Model NR 20 NR 23 ND 18
Drive Electric
Efficiency Performance
Q Load capacity / rated 4000 4500 3500 lb
load (1800) (2000) (1600) (kg)
Travel speed, w./w.o. 6.8 / 7.5 mph
load in load direction (11 / 12.1) (km/h)
Travel speed, w./w.o. 7.5 / 8 mph
load in drive direction (12.1 / 12.1) (km/h)
Lift speed, w./w.o.load 75 / 120 fpm
(4500 / 7200) (m/s)
Lower speed, w./w.o.load 110 /110 fpm
(0.55 / 0.55) (m/s)
Reach / retract speed w./ 33.6/39.6 33.6/39.6 53.4 / 58.8 fpm
w.o.load (0.17/0.2) (0.17/0.2) (0.27/0.3) (m/s)
Max. gradeability, loaded/ 9/9 %
unloaded
Acceleration time, w./w.o. 5.5 / 4.5 S
load
Service brake electro-magnetic
Drive motor rating S2 6.1 hp
60 min (4.5) (kW)
Battery voltage/nominal 36 / 775 V/Ah
capacity K5
Type of drive control Mosfet / AC
Steering electric
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4.2 Weights
Z Applies for industrial truck with:

– 16.25 in battery compartment

– 42 in baseleg opening
– 242 in maximum fork height
– 42 in forks

Net weight incl. battery 8951 8951 9281 lb

(4060) (4060) (4210) (kg)

Battery weight min / max 2000 /2300 lb

(907 /1043) (kg)
Z Applies for NR 23 single deep

4.3 Wheels
Z Standard tire configuration

Tires Polyurethane
Tire size, drive tire 13.5x5.5 in
(343x140) (mm)
Tire size, load wheels 5x3.6 in
(127x92) (mm)
Tire size, caster wheel 7.1x3.9 in
(180x100) (mm)
Wheels, number front / 1x+1/2
rear (x=driven wheels) 07.14 US

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 4.4 Dimensions
Single deep pantograph

l4 l

α h4

h3
h1
h2
h6

h8
s

m2
l2 x
240 y
l7
l1

e
b2 b5 b3 b4 b11 b1

Wa

a a
2 2
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Ast

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 Double deep pantograph

l4 l

α h4

h3
h1
h2
h6

h8
s

m2
l2 x
240 y
l7
l1

e
b2 b5 b3 b4 b11 b1

Wa

a a
2 2
Ast
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 Model NR 20 NR 23 ND 18
c Load center distance 24 in
(610) (mm)
x Load distance 21.1 21.1 15.8 in
(535) (535) (401) (mm)
y Wheelbase 61.5 in
(1562) (mm)
S Lowered height of fork 3 in
(76.2) (mm)
b11 Track width, rear 38.5 38 in
(979) (966) (mm)
h1 Mast height (lowered) 107.1 in
(2720) (mm)
h2 Free lift 59.1 in
(1500) (mm)
h3 Lift 240.5 240.1 240.5 in
(6105) 6110 (6105) (mm)
h4 Extended mast height 290.2 in
(7370) (mm)
h6 Height of overhead guard 95 in
(2413) (mm)
h7 Seat height / platform 9.8 in
height (250) (mm)
h8 Height of outriggers 5 in
(127) (mm)
l1 Overall length 97.1 104.4 in
(2467) (2652) (mm)
l2 Head length 55 55 62.3 in
(1397) 1397 (1582) (mm)
b1/ Overall width 44.05 / 41.5 in
b2 (1119 / 1054) (mm)
s/e/l Fork dimensions 1.57/3.93/42 1.38/3.93/ in
(40/100/1067) 42 (mm)
(35/100/
1067)
b3 Fork carriage width 32.5 in
(825) (mm)
b4 Width between outriggers 42 in
(1067) (mm)
l4 mast reach 24 24 42 in
(610) (610) (1067) (mm)
b5 across forks 12-31.5 in
min / max (305-800) (mm)
m2 Floor clearance, center of 2.4 in
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wheelbase (61) (mm)

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 Model NR 20 NR 23 ND 18
Ast Aisle width for pallets 110.1 in
(800x1200) lengthways (2797) (mm)
l7 Length to tip of outrigger 76.1 76.1 78 in
(1932) (1932) (1983) (mm)
Į/ȕ Tilt of mast/fork carriage 3/4 °
forward/backward
Battery compartment size 16.25 / 38.42 / 31.65 in
(L/W/H) (413 / 976 / 804) (mm)

4.5 Battery
Approved battery types, see on nameplate.

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 4.6 US standards
Continuous sound pressure level

– ND 18 / NR 20 / NR 23: 70 dB(A)
according to the test procedures of ANSI / ITSDF B56.11.5.

Z The continuous sound pressure level is a value determined according to standard

specifications, taking into consideration the sound pressure level during driving,
during lifting, and when idling. The sound pressure level is measured at ear level.
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 Electromagnetic Compatibility (EMC)

The manufacturer confirms compliance with the limit values for electromagnetic
interference and interference resistance and electrostatic discharge testing as set out
in the table below:

Interference resistance

The following limit values apply to industrial trucks/transportation systems:

Z High electromagnetic fields can adversely affect the performance of the industrial
truck. Similarly, systems which are highly sensitive to electromagnetic fields can
also be affected by the industrial truck. Make sure that the industrial truck’s
emissions do not affect the operation of systems in its vicinity.

Z Electrical or electronic components and their configuration may not be altered

without the prior written approval of the manufacturer.

WARNING!

Possible malfunction of medical devices due to non-ionizing radiation

Electrical equipment of the industrial truck that emits non-ionizing radiation (for
example wireless data transmission) may result in failure or malfunctioning of the
operator's medical devices (heart pacemakers, hearing devices, etc.). Consult a
physician or the manufacturer of the medical device whether it can be used in the
vicinity of the industrial truck.

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 4.7 Usage conditions
Environmental temperature

– during operation -18°F (-28°C) to +104°F (+40°C)

Z During constant use when there are extreme temperature fluctuations and relative
humidity condensation special equipment and approval is required for industrial
trucks.

Z During constant use under 41°F (5°C), special modification and approval is
required for industrial trucks.

4.8 Electrical requirements

The manufacturer certifies compliance with the requirements for the design and
manufacture of electrical equipment, according to "UL Standard for safety for Electric
-Battery-Powered Industrial Trucks".
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5 Position of Labels and Nameplates
5.1 Overview of labels and nameplates
Z Warnings and notices such as capacity charts, strap points and data plates must
be legible at all times. Replace if necessary.

48 49

51
52

50
54
53

51

55
56
58

59 57

60
62
63

47 65 66 47 64

67
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 69 68

Item Description
47 Jack point label
48 Overhead guard impact label
49 Alarm will sound label
50 General warning label
51 Pinch point label
52 Mast warning label
53 Nameplate
54 Load capacity plate
55 Pantograph warning label
56 Electrical devices
57 Fork stop label
58 Battery size label
59 Fuse label
60 Lubrication diagram label
61 Danger battery
62 MULTI-PILOT label
63 Battery danger label
64 Battery charger caution label
65 Re- Install manual label
66 Cold storage label
67 Model label
68 No load-backrest label
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69 Without device label

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5.2 Nameplate

70 71 72 73

74

75
76

77
78

79

80
81 82 83

Item Designation Item Designation

70 Type 77 Hour rate
71 Rated capacity 78 Max. battery weight in kg/lb
72 Net weight excl battery +/-5% 79 Manufacturer
73 Serial number 80 Manufacturer's logo
74 Load center distance 83 Max. battery capacity in Ah
75 Attachment 81 Battery voltage
76 Battery ID 82 Min. battery weight in kg/lb

Z When making inquiries about the industrial truck or ordering spare parts, please
indicate the serial number (73).

5.2.1 Position of serial number

The serial number is on the industrial truck nameplate.
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 5.3 Load capacity plate of the industrial truck

5.3.1 Load capacity plate

The load capacity plate indicates the maximum load limits.

84 85

86
87
88

89 90

Item Designation Item Designation

84 Type 88 Load center D-Offset
85 Serial number 89 B-Fork height
86 Load center A-Horizontal 90 Capacity
87 Load center B-Vertical

5.3.2 Attachment load capacity plate

Z Needed if certified attachment is used
The attachment load capacity plate is next to the industrial truck's load capacity plate
and indicates the load capacity (in kg) of the industrial truck in combination with the
respective attachment. The serial number for the attachment indicated on the load
capacity plate must match the attachment nameplate.
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5.3.3 Jack points
The “Attachment point for jack” sign (47) indicates the positions for raising the
industrial truck and placing it on blocks (see "Industrial truck maintenance" on
page 113).

47

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