Lift Limit With or Without

Bypass
MCFA Docu/ment: 000017-16C
Issue Date: 9/8/2016

Model And Serial Number(s):

• ND18/NR20/NR30 (S/N 82820000 & Up)

Subject: Installing lift limit switch.

Cause: Customer requests lift limit option due to lift height end
stop being too close to ceiling or obstruction for some
applications.

Resolution: Follow procedure to install lift limit switch and change

parameters in Judit.

The information provided herein is considered to be confidential information and is intended to assist you in resolving product issues. In addition, the
information herein is not to be an authorization for any financial claim against MCFA. Always follow all Safety, Warning, Caution and Precaution
information that is provided in the appropriate Service Manual and Operation and Maintenance Manual(s).
Lift Limit With or Without Bypass

• Refer to Service Handbook (SH) and Operating

Instructions (BL) for safety guidelines prior to working on
equipment

• Make all repairs with the lift truck parked on a level, hard
surface. Block the lift truck so it does not roll while
working on or under the lift truck

• Follow appropriate lockout/tagout guidelines. Please

refer to HPK article 000019-15C for general guidelines
Lift Limit With or Without Bypass

Hold down the

mast lift limit
bypass button to
lift past a set lift
limit.
Lift Limit With or Without Bypass

Lift limit
Magnet switch
Lift Limit With or Without Bypass

Make sure to verify part number with corresponding mast

height.
Lift Limit With or Without Bypass

Example: For a mast height

of 425-450”, the part number
is 51383554.
Lift Limit With or Without Bypass

Attach magnet
for the switch to
this bracket.
Lift Limit With or Without Bypass

Install switch
and bracket on
the lift cylinder.
The hose
clamps hold the
bracket on and
allows for the
switch to be
adjusted to
achieve the
correct lift
height.
Lift Limit With or Without Bypass

Hose clamps
should face in
to keep from
getting caught
in the mast.
Lift Limit With or Without Bypass

Route the
harness along
with the mast
harness and
keep inside
the tube of the
lift cylinder.
Lift Limit With or Without Bypass

Correct location
and angle of
the bracket.
Hose clamps
are facing
towards
window for
easy tightening.
Lift Limit With or Without Bypass

Location of
connector
XB235
connector.
Lift Limit With or Without Bypass

Connect the
harness from
the lift limit
switch to the
XB235
connector.
Lift Limit With or Without Bypass

Locate the
green block in
the harness
XB213
underneath
display in the
drive motor
compartment.
Lift Limit With or Without Bypass

Typically
found in the
same area as
the auto tilt
level plug. You
will need to
locate XB213.
Lift Limit With or Without Bypass

If using the
bypass switch
plug this into
the switch. If
not using the
bypass switch
the harness will
need to be
jumped out.
Lift Limit With or Without Bypass

If not using the

bypass switch
you will need to
remove pin #1
at XB213 and
pin #2 at
XB213 and
connect these
wires together.
Lift Limit With or Without Bypass

Schematic drawing of the pushbutton switch XB213 and the

height limit switch XB236.
Lift Limit With or Without Bypass

In the basic
drive menu you
will need to
change
parameter 23b
to 1.
Lift Limit With or Without Bypass

It is common to get event message 2107 if you don’t install the

switch. From the lift parameter screen turn parameter 23ba to 1
to resolve this event message.
Lift Limit With or Without Bypass
Be sure to verify
complete functionality of
the installed option
before putting the unit
back into service. This
includes making sure
the unit does not hit any
obstructions in the
warehouse.