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2008 TRANSMISSIONS
SPECIFICATIONS
TORQUE SPECIFICATIONS
Description Nm lb-ft lb-in
Brake Shift Interlock Actuator (BSIA) bolts 9 - 80
Selector lever cable bracket bolts 40 30 -
The selector lever linkage transfers the selected transmission operating mode from the selector lever to the
transmission. The selected mode of operation, shown on the transmission selector lever indicator, is transferred
through the transmission column shift selector tube, then to the selector lever cable and down to the manual
control lever on the transmission.
The brake shift interlock system prevents the shifting from PARK unless the brake pedal is applied. The brake
shift interlock system consists of a Brake Shift Interlock Actuator (BSIA) mounted at the base of the steering
column tube. If the ignition switch is in the RUN position, the BSIA is continually on unless the brake pedal is
applied.
The Transmission Control Switch (TCS) is a momentary contact switch that is located on the transmission
selector lever. The Transmission Control Indicator Lamp (TCIL) is located in the Instrument Cluster (IC).
Pushing the TCS will either disengage or engage the Overdrive (O/D) function of the transmission. When O/D
is disengaged, the TCIL will illuminate the word OFF. Each time the ignition switch is placed in the RUN
position, the transmission will automatically provide O/D operation regardless of TCS position the last time the
vehicle was running.
DIAGNOSTIC TESTS
EXTERNAL CONTROLS
Special Tools
Illustration Tool Name Tool Number
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
Interlock (5A)
Actuator 20
(BSIA) (10A)
Damaged Damaged
Transmission wiring
Control harness
Switch Loose or
(TCS) corroded
connections
3. If the concern is not visually evident, determine the symptom. Go to Symptom Chart - External
Controls or Go to Symptom Chart - NVH.
Transmission selector
Shift control is out of lever cable and bracket
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
NOTE: NVH symptoms should be identified using the diagnostic tools that are
available. For a list of these tools, an explanation of their uses and a glossary of
common terms, refer to NOISE, VIBRATION & HARSHNESS article. Since it is
possible any one of multiple systems may be the cause of a symptom, it may be
necessary to use a process of elimination type of diagnostic approach to
pinpoint the responsible system. If this is not the causal system for the
symptom, refer back to NOISE, VIBRATION & HARSHNESS article for the next
likely system and continue diagnosis.
Pinpoint Tests
Refer to appropriate SYSTEM WIRING DIAGRAMS article, Shift Interlock for schematic and connector
information. Refer to appropriate SYSTEM WIRING DIAGRAMS article, Transmission Controls for
schematic and connector information.
YES : Go to A3.
NO : Go to A2.
A2 TEST CIRCUIT SBP32 (VT/RD) FOR A SHORT TO GROUND
Key in OFF position.
Measure the resistance between BPP switch C278-3, circuit SBP32 (VT/RD), harness side and
ground.
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
YES : Go to A3.
NO : REPAIR circuit SBP32 (VT/RD) for a short to ground. TEST the system for normal
operation.
A3 TEST CIRCUIT SBP32 (VT/RD) FOR AN OPEN
Disconnect: Smart Junction Box (SJB) C2280B
Fig. 2: Measuring Resistance Of Circuit SBP32A (VT/RD) Between SJB C2280B-28 & BPP
Switch C278-3
Courtesy of FORD MOTOR CO.
Measure the resistance between SJB C2280B-28 and BPP switch C278-3, circuit SBP32 (VT/RD),
harness side.
Is resistance less than 5 ohms?
YES : Go to A4.
NO : REPAIR circuit SBP32 (VT/RD) for an open. TEST the system for normal operation.
A4 TEST THE BPP SWITCH
Fig. 3: Measuring Resistance Of Brake Pedal Position (BPP) Switch Between C278-2 & C278-
3 While Open & Closed
Courtesy of FORD MOTOR CO.
Measure the resistance between BPP switch C278-3 and C278-4, component side while applying
(ON) and releasing (OFF) the brake pedal.
Is the resistance less than 5 ohms with the BPP switch applied and greater than 10,000 ohms
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
Fig. 4: Measuring Resistance Of Circuit CCB15C (BN/GN) Between Shift Interlock Actuator
C2008-3 & Ground
Courtesy of FORD MOTOR CO.
Measure the resistance between BSIA C2008-3, circuit CCB15 (BN/GN) and ground.
YES : Go to A6.
NO : REPAIR circuit CCB15 (BN/GN) for a short to ground. TEST the system for normal
operation.
A6 TEST CIRCUIT CCB15 (BN/GN) FOR AN OPEN
Fig. 5: Measuring Resistance Of Circuit CCB15C (BN/GN) Between C2008-3 & (BPP) Switch
C278-4
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
Measure the resistance between BSIA switch C2008-3 and BPP, circuit CCB15 (BN/GN), harness
side.
Is the resistance less than 5 ohms?
YES : Go to A7.
NO : REPAIR circuit CCB15 (BN/GN) for an open. TEST the system for normal operation.
A7 TEST CIRCUIT CDC58 (YE/GN) FOR A SHORT TO GROUND
Disconnect: Ignition Switch C250
Measure the resistance between BSIA C2008-1, circuit CDC58 (YE/GN), harness side and ground.
YES : Go to A8.
NO : REPAIR circuit CDC58 (YE/GN) for a short to ground. TEST the system for normal
operation.
A8 TEST CIRCUIT CDC58 (YE/GN) FOR AN OPEN
Measure the resistance between BSIA C2008-1 and C250-13, circuit CDC58 (YE/GN), harness
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
side.
Is the resistance less than 5 ohms?
YES : Go to A9.
NO : REPAIR circuit CDC58 (YE/GN) for an open. TEST the system for normal operation.
A9 TEST CIRCUIT GD161 (BK/YE) FOR AN OPEN
Measure the resistance between BSIA C2008-2, circuit GD161 (BK/YE), harness side and ground.
Is the resistance less than 5 ohms?
YES : INSTALL a new BSIA. TEST the system for normal operation.
NO : REPAIR circuit GD161 (BK/YE) for an open. TEST the system for normal operation.
YES : INSTALL new components. TEST the system for normal operation.
NO : Go to B2.
B2 CHECK THE SELECTOR LEVER CABLE
Check the selector lever cable and the bracket installation and tightness.
YES : VERIFY the selector lever cable adjustment. REFER to Selector Lever Cable Adjustment.
ADJUST the selector lever cable if necessary. VERIFY the Transmission Range (TR) sensor for
correct adjustment. REFER to AUTOMATIC TRANSMISSION - 5R44E & 5R55E article.
ADJUST the TR sensor if necessary. Go to B3 .
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
PINPOINT TEST C: THE Transmission Control Switch (TCS) IS NOT OPERATING CORRECTLY
YES : Go to C3.
NO : Go to C2.
C2 CHECK THE VOLTAGE TO THE TCS
Key in OFF position.
Key in ON position.
Fig. 9: Measuring Voltage On Circuit CBP20E (YE/VT) At TC Switch C279-1 & Ground
Courtesy of FORD MOTOR CO.
Measure the voltage between TCS C279-A, circuit CBP20 (YE/VT), harness side and ground.
YES : Go to C3.
NO : REPAIR circuit CBP20 (YE/VT). TEST the system for normal operation.
C3 CHECK THE TCS
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
Fig. 10: Measuring Resistance Between TC Switch C279-1 & TC Switch C279-2
Courtesy of FORD MOTOR CO.
Measure the resistance between TCS C279-A and C279-B, component side, while pressing and
releasing the TCS.
Is the resistance less than 5 ohms with the TCS pressed and greater than 10,000 ohms with
the TCS released?
YES : Go to C4.
NO : INSTALL a new TCS. TEST the system for normal operation.
C4 CHECK CIRCUIT CET34 (BN/GN) FOR AN OPEN
Key in OFF position.
Fig. 11: Measuring Resistance Of Circuit CET34A (BN/GN) Between TC Switch C279-2 &
PCM C175B-29
Courtesy of FORD MOTOR CO.
Measure the resistance between the TCS C279-B and PCM C175B-29, circuit CET34 (BN/GN),
harness side.
Is the resistance less than 5 ohms?
YES : INSTALL a new PCM. TEST the system for normal operation.
NO : REPAIR circuit CET34 (BN/GN). TEST the system for normal operation.
GENERAL PROCEDURES
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
NOTE: This vehicle is equipped with a brake shift interlock feature that prevents the
selector lever from being moved out of PARK when the ignition is in the ON
position unless the brake pedal is applied.
NOTE: Use the override procedure to move the selector lever out of the PARK position,
it is possible that a fuse has blown and the brake lights are not operational.
Before driving the vehicle, verify that the brake lights are working.
If the selector lever cannot be moved out of the PARK position when the
ignition is in the ON position and the brake pedal is applied, carry out the
following steps:
1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING &
LIFTING article.
2. Place the selector lever in the Overdrive (Circle D) position and hang a 1.4 kg (3 lb) weight on the
selector lever.
Move the selector lever to the 1st gear position, then move back 2 detents to the Overdrive (Circle
D) position.
Hang the 1.4 kg (3 lb) weight on the gearshift lever.
3. Verify the position of the selector lever indicator. If the selector lever indicator does not match the
selector lever position, the selector lever indicator will need to be adjusted. For additional information,
refer to Selector Lever Indicator Adjustment.
4. Disconnect the transmission selector lever cable from the manual control lever.
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
5. Remove the selector lever cable clip and remove the cable from the bracket.
NOTE: When installing the selector lever cable, make sure that the selector lever
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
cable locking tabs are locked in place and the cable end is snapped onto
the ball stud. Press the selector lever cable into the bracket and listen for
the cable to click into place. Pull back on the selector lever cable to make
sure that it is locked into the bracket. Also, make sure that the selector
lever cable end is correctly installed onto the ball stud. Pull back on the
selector lever cable to make sure that the cable end is correctly installed.
7. Install the selector lever cable into the bracket and install the clip.
NOTE: When installing the selector lever cable, make sure that the selector lever
cable locking tabs are locked in place and the cable end is snapped onto
the ball stud. Press the selector lever cable into the bracket and listen for
the cable to click into place. Pull back on the selector lever cable to make
sure that it is locked into the bracket. Also, make sure that the selector
lever cable end is correctly installed onto the ball stud. Pull back on the
selector lever cable to make sure that the cable end is correctly installed.
8. Connect the selector lever cable end to the manual control lever.
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
NOTE: To prevent damage, do not adjust the transmission selector lever cable in
any position other than Overdrive (Circle D).
10. Verify that the vehicle will start only in PARK or NEUTRAL and that backup lamps illuminate in
REVERSE. If not, repeat Steps 1 through 7 and carry out a Transmission Range (TR) sensor alignment.
For additional information refer to AUTOMATIC TRANSMISSION - 5R44E & 5R55E article.
1. Remove the upper instrument panel steering column cover. For additional information, refer to
INSTRUMENT PANEL & CONSOLE article.
2. Place the selector lever in the Overdrive (Circle D) position.
Rotate the selector lever clockwise until it bottoms out (1st gear), then rotate 2 detents
counterclockwise (Overdrive (Circle D) position).
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
7. Acceptable indicator position when the selector lever is in the PARK position.
8. Install the upper instrument panel steering column cover. For additional information, refer to
INSTRUMENT PANEL & CONSOLE article.
Fig. 21: Identifying Brake Shift Interlock Actuator With Torque Specifications
Courtesy of FORD MOTOR CO.
1. Remove the steering column assembly. For additional information, refer to STEERING COLUMN
article.
2. Remove the insert plate and the Brake Shift Interlock Actuator (BSIA) bolts.
NOTE: The BSIA clip is an assembly aid for the assembly plant and does not need
to be replaced.
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
Fig. 23: Identifying Selector Lever Cable and Bracket With Torque Specifications
Courtesy of FORD MOTOR CO.
7E395)
Selector lever cable eyelet end adjuster
7 -
(part of 7E395)
8 N605918 Selector lever cable bracket bolts
9 7B229 Selector lever cable bracket
10 7E395 Selector lever cable
REMOVAL
2. Push the rubber grommet and selector lever cable through the bulkhead.
3. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING &
LIFTING article.
4. Disconnect the selector lever cable from the locating clip.
5. Remove the selector lever cable eyelet end from the manual control lever.
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
6. Remove the selector lever cable clip and remove the selector lever cable from the bracket.
INSTALLATION
NOTE: When installing the selector lever cable, make sure that the selector lever
cable locking tabs are locked in place and the cable end is snapped onto
the ball stud. Press the selector lever cable into the bracket and listen for
the cable to click into place. Pull back on the selector lever cable to make
sure that it is locked into the bracket. Also, make sure that the selector
lever cable end is correctly installed onto the ball stud. Pull back on the
selector lever cable to make sure that the cable end is correctly installed.
2. Install the selector lever cable into the bracket and install the clip.
NOTE: When installing the selector lever cable, make sure that the selector lever
cable locking tabs are locked in place and the cable end is snapped onto
the ball stud. Press the selector lever cable into the bracket and listen for
the cable to click into place. Pull back on the selector lever cable to make
sure that it is locked into the bracket. Also, make sure that the selector
lever cable end is correctly installed onto the ball stud. Pull back on the
selector lever cable to make sure that the cable end is correctly installed.
3. Connect the selector lever cable end to the manual control lever.
5. Push the rubber grommet and selector lever cable through the bulkhead back into the vehicle.
NOTE: When installing the selector lever cable, make sure that the selector lever
cable locking tabs are locked in place and the cable end is snapped onto
the ball stud. Press the selector lever cable into the bracket and listen for
the cable to click into place. Pull back on the selector lever cable to make
sure that it is locked into the bracket. Also, make sure that the selector
lever cable end is correctly installed onto the ball stud. Pull back on the
selector lever cable to make sure that the cable end is correctly installed.
7. Adjust the selector lever cable. For additional information, refer to Selector Lever Cable Adjustment.
SELECTOR LEVER
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
1. Remove the ignition switch lock cylinder. For additional information, refer to Ignition Switch Lock
Cylinder - Functional Lock Cylinder in STEERING COLUMN article.
2. Remove the upper steering column shroud and the rubber shift lever cover.
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
Fig. 33: Locating Upper Steering Column Shroud & Rubber Shift Lever Cover
Courtesy of FORD MOTOR CO.
NOTE: A new selector lever pin must be installed when the old pin is removed.
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2008 Ford Ranger
2008 TRANSMISSIONS Automatic Transaxle/Transmission External Controls - Ranger
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