BST-001 Rev.

TITLE INSPECTION REPORT DOC No. 1/3/2022 REV. 0

COMPLETE IN SHEETS
CUSTOMER PT. BUMI LIPUTAN PUSAKA WITH COVER 18

FINAL USER PERTAMINA WEST MADURA OFFSHORE (WMO)

PROJECT OVERHOUL SERVICE SCREW PUMP

JOB No. R01/3/22 SER.No.

ITEM No. 9616 MODEL/ EQUIP. NETZSCH SET 1

Sales person in charge YANA

ISSUED BY BST WORKSHOP

5
4 APPROVED BY BUDI
3
2
CHECKED BY LILIK WAHYUDI
1
REV PAGE DATE APP'D BY PREPARED BY DENI F

PT. BAKTI SADAYA TEKNIK

 P. 1

SUBJECT INSPECTION RECORD 1/10

CUSTOMER PT. BUMI LIPUTAN PUSAKA BRAND . NETZSCH
FINAL USER PERTAMINA WEST MADURA OFFSHORE (WMO) MODEL / EQUIP SCREW PUMP
PROJECT NAME OVER HOUL SPEED , 2975
P.O No,
JOB No,
R01/3/22 FUNCTION

ITEM No. 9616 SHAFT No,

NOTE:JUDGEMENT SYMBOLS ○ : GOOD 　 △ : REPAIR × : REPLACE 　※USED TO BE SPARE PART

P/N PART NAME QTY DESCRIPTION RECOMMENDATION

* Pump Set, 9615 and 9616 2 Set * Removing, Dismantling , Packing

* Prepare document

* Shipping

* Electric motor, 9615 and 9616 2 Set * Receiving

1 * Pump Housing - NDB4942482 1 Ea * Light corrosion and errosion on flange REPAIR

suction and discharge *Cleaning, Polishing

* Painting on outter surface

`
* Liner 1 Ea * Light scratch on ID Bore Liner
2 REPAIR

* Cleaning and Polishing

*Refer Liquid penetran record Page* 12

 P. 2
SUBJECT
INSPECTION RECORD 2/10

P/N PART NAME QTY DESCRIPTION RECOMMENDATION

150 * Pump casing 2 Pcs * Corrosion on surface flange REPAIR

* Cleaning

150 # Screw set Upper side 1 Pc *Erosion by surface REPAIR

*Porosity fitting portion
* Under cut, Welding, Finish
machine

*Refer Run out check record Page*13

*Refer Liquid penetran record Page* 11
*Refer Clearance check record Page*15

150 # Screw set Lower side 1 pcs *Erosion by surface REPAIR

*Porosity fitting portion
* Under cut, Welding, Finish
machine

*Refer Liquid penetran record Page* 11

*Refer Run out check record Page*14

*Refer Clearance check record Page*16

160 # Gear inboard upper 1 pcs *Erosion by surface tooth gear REPLACE

*Refer Backlash gear record Page* 17

Photo no.6

161 # Gear outboard upper 1 pcs *Erosion by surface REPLACE

*Refer Backlash gear record Page* 17
Photo no.6

b
 P. 3
SUBJECT
INSPECTION RECORD 3/10

P/N PART NAME QTY DESCRIPTION RECOMMENDATION

162 # Gear outboard lower 2 Pcs *Erosion by surface tooth gear REPLACE

*Refer Backlash gear record Page* 17

Photo no.6

163 # Gear inboard lower 1 Pc *Erosion by surface tooth gear REPLACE

*Refer Backlash gear record Page* 17

Photo no.6

168 # Key gear 1 Pc *Erosion REPLACE

*Dent

180 # Key coupling 1 Pc *Erosion REPLACE

*Dent

# Hub coupling screw 1 Pc *Dent on outter surface REPAIR

* Cleaning, Blanding, Painting

b
 P. 4
SUBJECT
INSPECTION RECORD 4/10

P/N PART NAME QTY DESCRIPTION RECOMMENDATION

166 # Plate nut / Lock nut 1 Pc *Corrosion REPAIR

* Polishing

167 # Plate / Lock washer 1 Pc *Scratch REPAIR

* Polishing

62 # Mechanical seal - DE upper 1 Pc *Corrosion REPLACE

side
*Damage and Broken

62 # Mechanical seal - DE lower 1 Pc *Corrosion REPLACE

side
*Scratch on surface seal carbide

62 # Mechanical seal-NDE lower 1 Pc *Corrosion REPLACE

side
*Scratch on surface seal carbide

b
 P. 5
SUBJECT
INSPECTION RECORD 5/10

P/N PART NAME QTY DESCRIPTION RECOMMENDATION

62 # Mechanical seal-NDE upper 1 Pc *Corrosion REPLACE

side
*Scratch on surface seal carbide

170 # Bearing roller 2 Pcs *Damage REPLACE

171 # Bearing ball 2 Pcs *Damage REPLACE

52 # Lip Seal 2 Pcs *Damage REPLACE

177 # Ring 2 Pcs * Heavy Fitting Corrosion on ring surface REPLACE

b
 P. 6
SUBJECT
INSPECTION RECORD 6/10

P/N PART NAME QTY DESCRIPTION RECOMMENDATION

193 # Distance Ring 2 Pcs *Erosion by surface REPAIR

* Cleaning and Polishing

173 # Circlip / Snap Ring 2 Pcs *Dirty REPAIR

* Cleaning

179 # Distance Ring 2 Pcs *Erosion by surface REPAIR

* Cleaning and Polishing

188 # Intermediate Ring 1 Pc * Heavy Fitting Corrosion on ring surface REPLACE

b
 P. 7
SUBJECT
INSPECTION RECORD 7/10

P/N PART NAME QTY DESCRIPTION RECOMMENDATION

185 # Clamp Ring 1 pcs * Erosion on surface REPAIR

* Cleaning and Polishing

186 # Socket Head Cap Screw 4 Pcs * Dirty REPAIR

187 # Spring Washer 4 Pcs * Not reiceved REPLACE

181 # Distance Ring 2 Pcs * Corrosion by surface REPAIR

* Polishing

b
 P. 8
SUBJECT
INSPECTION RECORD 8/10

P/N PART NAME QTY DESCRIPTION RECOMMENDATION

190 # Ring 4 Pcs * Heavy corrosion on the surface ring REPLACE

116 # Lip Seal 1 Pc *Damage REPLACE

112 # Cover 1 Pc *Dirty REPAIR

* Cleaning and Painting

117 # Socket H. Cap Screw 6 Pcs *Dirty REPAIR

* Cleaning

123 # Socket H. Cap Screw 1 Pcs *Dirty REPAIR

* Cleaning

b
 P. 9
SUBJECT
INSPECTION RECORD 9/10

P/N PART NAME QTY DESCRIPTION RECOMMENDATION

100 # Bearing Housing - DE 1 Pc * Corrosion on the surface REPAIR

* Cleaning and Polishing

101 # Bearing Housing - NDE 1 Pc * Corrosion on the surface REPAIR

* Cleaning and Polishing

25 # Cover 1 Pc *Dirty REPAIR

* Cleaning and Painting

74 # O-Ring 1 Pc *Damage REPLACE

99 # Gasket 2 Pcs *Damage REPLACE

b
 P. 10
SUBJECT
INSPECTION RECORD 10/10

P/N PART NAME QTY DESCRIPTION RECOMMENDATION

26 # O-RING 2 Pcs * Damage REPLACE

29 # Gasket 2 Pcs * Damage REPLACE

27 # Socket H. Cap Screw 6 Pcs *Dirty REPAIR

* Cleaning

30 # Cover 1 Pc *Dirty REPAIR

* Cleaning and Painting

127 # Gasket 2 Pcs *Damage REPLACE

b
SUBJECT RUN OUT CHECK RECORD P. 13
( New ・ Before ・ After Repair )

CUSTOMER BRAND

FINAL USER MODEL/EQUIP.

PROJECT NAME LOCATION

P.O No.
DWG.No.
/JOB No.
ITEM No. PART NAME ROTOR SCREW UPPER SIDE MATERIAL SET 1

UNIT：mm
POST A B C D E F G
-

0⁰ 0 0 0 0 0 0 0

90⁰ 0.02 0.02 -0.04 -0.04 0.01 0 -0.01

180⁰ -0.01 0.07 0.01 0.04 0 0 -0.01

270⁰ -0.03 0.06 0.03 0.05 0 0 0.01

TIR 0.05 0.07 0.07 0.09 0.01 0 0.02

TOLERANCE : ≪ROTOR RUNOUT≫ SHAFT PORTION 0.05mm,

RESULT INSPECTOR
NOT ACCEPTED

DATE
31-Mar-22
SUGIONO

ISSUED BY APP'D BY CHK'D BY PREP'D BY

QA.DEPT.,BST WORK SHOP
BUDI LILIK WAHYUDI DENI F

b
SUBJECT RUN OUT CHECK RECORD P. 14
( New ・ Before ・ After Repair )

CUSTOMER BRAND

FINAL USER MODEL/EQUIP.

PROJECT NAME LOCATION

P.O No.
DWG.No.
/JOB No.
ITEM No. PART NAME ROTOR SCREW LOWER SIDE MATERIAL SET 1

UNIT：mm
POST A B C D E F
-

0⁰ 0 0 0 0 0 0

90⁰ 0 0 0.07 0.11 0.05 -0.14

180⁰ 0 -0.02 0.05 -0.02 -0.06 0.05

270⁰ 0 -0.01 -0.05 -0.04 -0.11 0.15

TIR 0 0.02 0.12 0.15 0.15 0.29

TOLERANCE : ≪ROTOR RUNOUT≫ SHAFT PORTION 0.05mm,

RESULT INSPECTOR
NOT ACCEPTED

DATE
31-Mar-22
SUGIONO

ISSUED BY APP'D BY CHK'D BY PREP'D BY

QA.DEPT.,BST WORK SHOP
BUDI LILIK WAHYUDI DENI F

b
SUBJECT CLEARANCE RECORD P. 15
( New ・ Before ・ After Repair )

CUSTOMER PT. BUMI LIPUTAN PUSAKA BRAND NETZSCH

FINAL USER PERTAMINA WEST MADURA OFFSHORE (WMO) MODEL/EQUIP. 9616

PROJECT NAME LOCATION

P.O No.
DWG.No. -
/JOB No.
ITEM No. PART NAME UPPER ROTOR MATERIAL - SET 1

UNIT：mm　　
SYMBOL A B C D D E F G

　INTERNAL
DRAWING - - - - - - - -
DIA. 45.005 50.050 97.800 97.700 97.800 50.050 45.005 45.005
MEASURED
45.000 50.050 97.770 97.700 97.770 50.050 45.000 45.000

　EXTERNAL
DRAWING - - - - - - - -
DIA. 45.010 50.010 95.640 95.600 95.650 50.010 45.010 45.010
MEASURED
45.000 50.010 95.550 95.600 95.600 50.010 45.000 45.000
API 610
CLEARANCE
0.005 0.040 2.250 2.100 2.200 0.040 0.005 0.005
MEASURED
(0.010) 0.040 2.130 2.100 2.120 0.040 (0.010) (0.010)

TORERANCE

RESULT INSPECTOR
NOT ACCEPTED

DATE
SUGIONO
ISSUED BY APP'D BY CHK'D BY PREP'D BY

BUDI LILIK WAHYUDI DENI F

b
 SUBJECT CLEARANCE RECORD P. 16
( New ・ Before ・ After Repair )

CUSTOMER PT. BUMI LIPUTAN PUSAKA BRAND NETZSCH

FINAL USER PERTAMINA WEST MADURA OFFSHORE (WMO) MODEL/EQUIP. 9616

PROJECT NAME LOCATION

P.O No.
DWG.No. -
/JOB No.
ITEM No. PART NAME LOWER ROTOR MATERIAL - SET 1

UNIT：mm　
SYMBOL A B C D D E F

　INTERNAL
DRAWING - - - - - - -
DIA. 45.005 50.050 97.800 97.700 97.800 50.050 45.005
MEASURED
45.000 50.050 97.770 97.700 97.770 50.050 45.000

　EXTERNAL
DRAWING - - - - - - -
DIA. 45.010 50.010 95.640 95.600 95.650 50.010 45.010
MEASURED
45.000 50.010 95.550 95.600 95.600 50.010 45.000
API 610
CLEARANCE
0.005 0.040 2.250 2.100 2.200 0.040 0.005
MEASURED
(0.010) 0.040 2.130 2.100 2.120 0.040 (0.010)

TORERANCE

TO SET
RESULT INSPECTOR
NOT ACCEPTED

DATE
SUGIONO
ISSUED BY APP'D BY CHK'D BY PREP'D BY

BUDI LILIK WAHYUDI DENI F

b
PHOTO P. 17

PHOTO PHOTO

No,1 No,4
During receiving screw pump Screw pump, higt rust and errosion corrosion

No,2 No,5
During prepare document Screw rotor during mechanical Run Out
*Refer Run out check record Page*13 and 14

PHOTO PHOTO

No,3 No,6

During disassy pump Backlash gear record, actual backlash 0.65mm